REPAIR/,MAINTANANCE OF DG SETS AND AMF PANEL AT VAYUSENA NAGAR NAGPUR

Amount

Material and labour for periodical maintenance and servicing of DG sets of following capacity installed at various location under VSN Nagpur, replacement of spare parts, cleaning, oiling greasing, change of oil, replacement of filters, any type of pipe with fittings, cleaning of radiators, replacing `V' belts of any type, water pumps gasket of any type, adjustment of tappet, repairing of leakage of pipe, maintenance of self starter, alternator, dynamo, replacing carbon brush of any ,slip ring, automatic voltage regulator, battery with electrolite solution, terminals posts, repair of wiring in control panel using copper wire complete and and replacing contactor, relay, timer, MCCB, indicator lamp keeping DG set fully operationable condition all as directed.

(a) DG set capacity 320 KVA 415 volts

(c) DG set capacity 125 KVA 415 volts

(d) DG set capacity 100 KVA 415 volts

(e) DG set capacity 82.5 KVA 415 volts

(f) DG set capacity 62.50 KVA 415 volts

(g) DG set capacity 50 KVA 415 volts

(h) DG set capacity 30/25/15 KVA 415 volts

NOTES FOR SCH ' A' ITEM NO 1:- (i) The quoted rates shall deemed to included cost of sufficent/ required man power employed for the maintanance purpose, T&P used and other petty items such as cotton waste, kerosene oil, nuts, bolts and washerss etc complete including labour cost for fixing spares etc. (ii) During maintanance any spares required to be replaced shall be paid under respective items here-in-after. Fixing charges of same are deemed to be included in quoted rate for maintenance of DG sets. If spare parts are not included here-in-after then department will provide the same free of cost for fixing. (iii) The contractor shall be liable to provide adequate number of Skilled mechanics if required during the maintenance/ break down without any extra cost to government for smooth functioning of various DG sets. (iv) Contractor shall visit each DG set prior quoting the rate to know the current status of respective DG set No claim on whatsoever account shall be entertained during curreny of work.

Supply only following materials/ spares for maintanance of DG sets of various capacities. To be changed if required at the time of maintanance of DG sets, labour cost deemed included in Item No 1.

(a) Lubricant oil filter suitable for DG set 320 KVA of make kirloskar

(c) Lubricant oil filter suitable for DG set 125 KVA of make kirloskar

(d) Lubricant oil filter suitable for DG set 100 KVA of make kirloskar

(e) Lubricant oil filter suitable for DG set 82.5 KVA of make kirloskar

(f) Lubricant oil filter suitable for DG set 62.5 KVA of make kirloskar

(g) Lubricant oil filter suitable for DG set 50 KVA of make kirloskar

(h) Lubricant oil filter suitable for DG set 30 KVA of make kirloskar

(j) Lubricant oil filter suitable for DG set 25 KVA of make kirloskar

(k) Lubricant oil filter suitable for DG set 15 KVA of make kirloskar

Supply only fuel filter element with 'O'ring suitable for following DG sets:-

(a) DG set 320 KVA of make kirloskar

(c) DG set 125 KVA of make kirloskar

(d) DG set 100 KVA of make kirloskar

(e) DG set 82.5 KVA of make kirloskar

(f) DG set 62.5 KVA of make kirloskar

(g) DG set 50 KVA of make Cummins India.

(h) DG set 30 KVA of make kirloskar

(j) DG set 25 KVA of make kirloskar

(k) DG set 15 KVA of make kirloskar

Supply only flexiable fuel pipe of suitable size with banzo washers for the following DG sets:-

(a) DG set 320 KVA

(b) DG set 82.5 to 125 KVA

(c) DG set 50 to 62.5 KVA

(d) DG set 15 to 30 KVA

Supply only fan 'V' belt for dynamo/ alternator of suitable sizes for the following DG sets:-

(a) DG set 320 KVA

(b) DG set 82.5 to 125 KVA

(c) DG set 50 to 62.5 KVA

(d) DG set 15 to 30 KVA

Supply only radiator rubber hose pipe with clamp complete of suitable sizes for the following engine of DG sets all as specefied and directed:-

(a) DG set 320 KVA

(b) DG set 82.5 to 125 KVA

(c) DG set 50 to 62.5 KVA

(d) DG set 15 to 30 KVA

Supply only Air filter complete of suitable sizes for the following engine of DG sets all as specefied and directed:-

(a) DG set 320 KVA of make kirloskar

(c) DG set 125 KVA of make Cummins.

(d) DG set 100 KVA of make: kirloskar

(e) DG set 82.5 KVA of make: kirloskar

(f) DG set 62.5 KVA of make: kirloskar

(g) DG set 50 KVA of make:Cummins India.

(h) DG set 30 KVA of make kirloskar

(j) DG set 25 KVA of make kirloskar

(k) DG set 15 KVA of make kirloskar

Supply only Lubricant oil 20 W 40W all as specefied and directed. Make :- Castrol/ Premix/ K-Oil

Supply only radiator coolant concentrate all as specefied and directed. Make: K- cool super plus/ Castrol/ as per OEM

Supply only distilled water in supplier's packing all as specefied and directed.

Supply only brass battery terminals for DG Set Battery all as specefied and directed.

Supply only battery connection copper lead with 200 amps rated capacity all as specefied and directed..

Supply only 100 AH, 12V Maintanance free battery all as specefied and directed. Make:- Exide/ Amcco/ Luminous

Supply only 180 AH, 12V Maintanance free battery all as specefied and directed. Make:- Exide/ Amcco/ Luminous

Supply only Ignition switch of 12/24 Volts with key suitable for 30 KVA DG Set of make Kirloskar all as specefied and directed.

Supply only fuel gauge indication assembly with indicator all as specefied and directed.

Supply only engine saftey unit-ES type, model-Index-V2-04 assembly for 30 KVA DG Set

Supply only radiator cap with rubber gasket complete all as specefied and directed.

Supply only fuel tank cap with rubber gasket complete all as specefied and directed.

Supply and replacement of HRC Fuse of 500 Amps rated capacity suitable for 320 KVA AMF Panel complete all as specefied and directed.

Supply and replacement of Digital VAF + PF Meter, flush type 96 sqmm with suitable fixing arrangement for easily fixing in existing LT panel including necessary wiringall as specefied and directed. Make L&T, Cat No WL411021OOOO or equivalent in Siemens/ Schneider/ Legrand

Surface excavation/dressing n exc 15 cm deep and getting out including cleaning away all grass vegetation saplings, brush wood under grouting, roots & tree and removing rubbish to a distance of 50 mtr outside the periphery of area all as specefied and directed.

Dismantling old Concrete in ground floors and pavings n exc 15 cm thickness (below or above ground level)all as specefied and directed.

Material and labour for cement concrete type B-1, 1:2:4 (20mm graded aggregate) thickness 100mm complete all as specefied and directed.

Material and labour for painting of DG Set canopy and control panel with synthetic enemel paint One coats by spray painting approved colour after scraping of old paint with sand paper, cleaning of all rusted portion, surface including sign writing i.e MES No, make, Capacity etc complete all as specefied and directed.

(i) 320 KVA DG Set

(ii)125 KVA DG Set

(iii) 50 to 75 KVA DG Set

(iv) 15 to 30 KVA DG Set

Material and labour for earthing complete with galvanised steel plate earth electrode 600X600X6mm thick buried directly in ground (earth pit not less than 2.25 meter below ground level) with top edge of the plate not less than 1.5 metre below normal ground level connected to GI strip 25X4mm at two points by means of bolts and nut, check nut and washers including charcoal dust, common salt, necessary excavation in hard/dense soil, returning filling in and removal of surplus soil to a distance up to 50metres, PCC pit in 1:3:6 type CI (using 20mm grade stone aggregate) RCC 1:2:4 type B-1 (using 20mm grade stone aggregate ) 50mm thick pit cover, reinforced with 8mm dia TMT bars 75mm c/c, both ways MS handle 12mm dia, GI funnel, wire mesh and GI watering pipe of 20mm bore GI (light grade) and earth lead protection pipe 40mm bore (light grade) all as specified, directed and shown in electrical plate No 3 of SSR Part-I including testing complete all as specefied and directed.

Material and labour for chemical earthing with pure copper earthing electrod 80mm x 3 Mtr long maintenance free with BFC 25 Kg x 2 Bags for filling into earth pit, including earthpit cover round shape 12" all as specefied and directed.

Material and labour for earth continuty conductor or main earthing lead as 25x4 mm GI strip fixed to wall on batten or recess or chasses or burried in ground or drawn in conduit /pipe or fixed to pole or any other situation for loop earthing etc all as specefied and directed.

Dismantling and taking out old unserviceable street Light fittings and supply, installation, testing and commissioning of Integral LED street light luminarie 45 Watt die cast aluminium housing designed to act as heat sink for efficient dissipation of heat. Elecrochemically brightened and anodized aluminium reflector. Heat resistant toughened glass is provided with die cast aluminium frame. (IK 08) luminarie provided with a mounting bracket for aiming adjustment. Driver is provided with input voltage surge (10kV), open and short circuit protection. system wattage 45 W and power factor 0.90 all as specefied and directed. Make CG LSTP-45-CDL or equivalant in Philips/GEC/ Siemens

Dismantling and Taking out old unserviceable Garden/Pathway Light fittings and Supply, Installation, Testing and Commissioning of Integral LED 10 watt Ground mounted Bollard Inverted pyramid tripod led bollard with soft 360 degree light with a system lumen output of 300 lumens and a minimum system efficency of 35 lm/W. The luminaire shall have a rated system lifetime of 25,000 buring hours at L70. The luminare should have a color temperature of 3000K and CRI>75. The luminaire shall meet IP65 & IK10 rating with THD < 20% and PF > 0.9. The luminaire housing should made of pressure die cast aluminium with polycarbonate diffuser. The power consumption should not exceed 10W (including driver) all as specefied and directed. Make:- Crompton/ Philips/ GEC/ Siemens

Material and Labour for MK2PN contact plug in relay octal type base 8 Pin DPDT Relay, contact rating: 10A @ 250VAC/30VDC including dismantling of old relay complete all as specified and directed.

Material and labour for 4 Nos wheel opening and hub greasing for DG Set Trolley of capacity 125 KVA and painting of complete trolley with synthetic enemel paint One coats by spray painting approved colour after scraping of old paint with sand paper, cleaning of all rusted portion, complete all as specified and directed. Replacement of following items:-

(a) Wheel oil seal

(b) Wheel bearing

(c) Grease

Material & Labour for DG Set engine and AMF Controller DGC-6D,Control Mode MANUAL/AUTO and Generator controller with all require engine safeties. Having auto mode facility with a single signal input as a auto input including dismentling of old relay complete all as specified and directed. Make: PROCOM (PT: DGC6-D) SN:2016102740

Material & labour for hard rubber Base three phase for Kirloskar KG 934 V2 Genset controller, IP rating: Ip40, UNIVERSAL, Control Mode MANUAL/AUTO and Generator controller with all require engine safeties. Having auto mode facility with a single signal input as a auto input.Controller is having standard require paramenters as configure from KOEL including dismentling of old relay complete all as specified and directed.

Disconnecting old VMR, Supply ad fixing Digital Voltage moitoring Relay 3 phase protection against Over voltage, uder voltage, single phasing, reverse phasing and unbalance supply compele all as spec ified and directed. Features :- Press INC key in running condition to bserve particular supply voltage, Message display for SPP, Reverse phasing & unbalance faults, Indication for low volatage, High voltage, SPP & Relay ON, Micro controller based technology, Wide range of supply variation, Unit will also work if one phase is present, all the se points settable by keys, trip delay for unnder voltage and unbalance is settable and Reverse Phasing Protection can be able to bypass through sttinngs all as specefied and directed. Make : Proton Model No PR-07/ ABB/ Schneider

Material & labour for MCCB 160 Amps 16 KA, 4 Pole including dismantling of old one MCCB testing and commissioning complete all as specified and directed. Make : Legrand/Havells/L&T/Schnieder

Material & labour for MCB TPN 63 Amps 10 KA with encloser inexisting panel with incoming and outgoing connection complete all as directed Make complete all as specified and directed. Make : Legrand/Havells/L&T/Schnieder

Excavation in trenches in hard/dense soil not exceeding 1.5 meter wide and not exceeding 1.5M in depth for laying of cables and getting out of excavated material complete all as specified and directed.

Returning, filling in, including spreading, leveling, watering and well ramming in layers not exceeding 25cm thick each, excavated soil in trenches after the cables have been laid and tested complete all as specified and directed.

Removing excavated soil to a distance not exceeding 50 meter and depositing where directed at a level not exceeding 1.50 meter above the starting point complete all as specified and directed.

Material and labour for cutting of PCC/ hard standing/ WBM road not exceeding 20 cm in width not exceeding 30 cm in depth for passing of LT cable and making good of disturbed surface to match with the existing surfaces by using old and new material i.e bitumen/PCC (1:3:6) type C-1 complete all as specified and directed.

Material and labour for sand cushioning below and around cable in trenches with river sand all as specified and directed.

Supplying and laying un-reinforced precast concrete cable cover, class LV, type 1 with peak, size 250mm x 150mm x 40mm all as specefied and directed.

Supply and laying in trenches/ floor or fixed to pole/ wall GI pipe light grade with fitting of size 100 mm bore for protection of cable complete all as specified and directed.

All as per item No 44 here-in-befor but of size 40 mm bore

Material and labour for XLPE insulated, armoured, heavy duty electric cable with aluminium conductor, 1100 volts grade, cross-sectional area 25 sqmm. 4 core including taking down all as specified and directed.

All as per item No 46 here-in-before but cross-sectional area 35 sqmm. 4 core

All as per item No 46 here-in-before but cross-sectional area 70 sqmm. 3.5 core

Material and labour for repair and servicing of fuel injection pump (FIP) No. 106674-413A of make DOOWAN/ZEXEL for DG Set 320 KVA engine of make Kirloskar including replacement of element plunger, 'D' Valve with all rubber seal and rings all as specified and directed.

Material and labour for repair and servicing of Injector nozzle including replacement of damages parts, including necessary pressure setting complete for DG Set 320 KVA of make Kirloskar complete all as specified and direcetd.

Paragon Electrotechnics

Chinmaya Enteprises