Balance job of Supply, Erection, Testing and Commissioning of

Amount

PART A: SUPPLY & ERECTION OF MECHANICALS WORKS

PIPELINE LAYING / INSTALLATION (CARBON STEEL PIPES) UG/AG

GENERAL NOTE:

Taking over" as defined in the specifications, handling, loading, transportation ,unloading and Laying of bare/coated line pipes and other materials like valve, fittings, flanges, supply & application of 3LPE coating materials, required size casing pipe etc. from Contractors suppliers locations/works etc. to Contractor's stock yard/workshop/work-site including preliminary activities, preparation of drawings, wherever required for crossing etc. Handling, stacking, stringing of the line pipe on the pipeline Right of-Use/ pipeline route alignment, Carrying out inspection of materials including line pipes at the time of laying/ installation of line pipes, associated valves, tees, insulating joints, flanges & fittings for buried application of all sizes, thickness & ANSI class rating and accessories as per specification wherever required depending on site condition.

Arrangement of all additional lands required for Contractor's storage, fabrication, access for construction, etc. procurement and supply of all materials, consumables, equipment, labour and other inputs, carrying out all temporary, ancillary, auxiliary works, etc. make ready for commissioning of pipeline as per drawings, specifications, other provisions of Contract document and instructions of Engineer-in-charge, including but not limited to carrying out the following works.Counting the number and type of trees cut in presence of DFO/concerned authorities and keeping record there of cutting/uprooting of trees within ROU, shifting of all obstruction within the ROU/pipeline route alignment viz. electrical line/pole, telephone line (poles), foreign pipeline, coordination with concerned authorities and obtaining work permits/NOC from these authorities/Statutory approvals

Barricading the pipeline construction area prior to execution to the entire satisfaction of Owner / Engineer-in-charge.Checking, cleaning, aligning, bending, cutting and beveling (as required) of pipes for welding and field adjustments including pipe fittings, welding, carrying out non-destructive testing of welds as required and providing all requisite equipment, labour, supervision, materials, films, consumables, all facilities and personnel to process, develop, examine and interpret radiographs and other tests as required, carrying out repairs of weld joints found defective by Engineer-in-Charge, carrying out re-radiography and other tests as required on repaired joints.Carrying out installation of carrier pipe at all crossings like roads/railways/Nallah at designated depths by open cut/jacking/boring (cased crossings/ crossings carried out by HDD/AUGER BORING method)

Crossing all the foreign pipeline/HT line/cable/any other utilities etc. with necessary concrete /PVC protection including coordination with all agencies and obtaining NOC. Supply of coating materials for all field joints ,bends, elbows, buried fittings and valves etc. including supply of coating materials etc. (i.e. heat shrinkable sleeves and high build epoxy etc/Or equivalent polyethylene materials.) as per Technical Specification compatible with coating material of the line pipe. Trenching to all depths and to a width to accommodate the new pipeline Installation / lowering the pipeline in trench to required depth as per Technical Specification & drawings. Carrying out air cleaning, flushing, cleaning and hydrostatic testing of complete pipeline including pre-testing of designated sections complete as per specification and approved by Engineer-in-Charge to specified pressures indicated elsewhere and duration after stabilization as per specification, providing all equipment, pumps, fittings, instruments, dead weight tester, pressure recorder, thermocouples etc., and services, supervision, labour, consumables, water including supply of air, etc. as required, locating of leaks and rectification of defects attributable to Contractor , re-testing after rectification, dewatering after successful completion of hydrotesting of entire section and as approved by Engineer-in-charge

Backfilling & Compaction of trench and final clean-up of right-of-use or area disturbed by contractor during their construction activities for laying of pipeline works and disposal of debris / excavated concrete pipes and surplus material to designated disposal areas and re-installing the area to its original condition as per satisfaction of Owner and / or as directed by Engineer–in–charge.Installation of all buried valves (except extended stem valves) inside the valve pit and making provision to operate the valve.ANY OTHER UNSPECIFIED CASED CROSSING BY BORING / OPEN CUT METHOD FOR ROAD CROSSING By Boring Preparation of required length of carrier pipeline welded string including all other works as mentioned in item no. 2.0 and specification/ drawings. Insertion of carrier pipeline welded string including all other works as mentioned in item no. 2.0 above and as per specification/ drawings. Insertion of carrier pipe in casing pipe after above ground pretesting at specified test pressure and installation of casing insulators as per specification/ drawings.Installation of vent and drain assembly, fixing of end seals, backfilling and restoration as original of the facilities crossed and performing all other works including cleaning, final hydro testing etc. along with mainline works and as per specification, approved procedure, drawing etc. and instruction of Engineer- in-charge and provision of contract document

All supplies are on FOR destination (Contractor storage yard at site) including Transportation from manufacture’s works to site including transit insurance” and site activity (value as indicated in SOR) should cover unloading, stacking, storage and all further work thereafter.

PIPELINE LAYING / INSTALLATION OF ABOVE GROUND PIPELINE(if any)

GENERAL NOTE:

Supply ,Fabrication including cutting, edge preparation, inclusive of grinding the edges of pipes, fittings, flanges etc, to match with grinding the edges of pipes, fittings, flanges etc. to match with the matching edges of uneven / different thickness wherever required fit - up bending, welding threading etc. pipe fittings like elbows, tees, reducers, weldolets, sockolets, etc. flanges, vent and drain point connection etc. including providing stub - in connection, fabricated fittings and reinforcement pads etc. as required,supporting/Thurst Block. Erection of pipes of all types and thickness at all elevations, connecting with equipment nozzle, aligning, installation and carrying out connected activities for all types of valves, all online instruments and fittings of all sizes of elbow, reducers, tees, flanges blind flange, spectacle blind flanges, branch connection / tapping, vents and drains, required for process and hydrotesting, tapping for pressure gauges thermowells sample connections, etc. including supply and fixing of all types of gaskets bolts and nuts for all sizes. Carrying out Non-destructive testing as per specification.

Surface preparation before application of primer by means of sand blasting including supply of approved quality of abrasive, manpower, machineries, tools & tackles to achieve required roughness as per specification and as per instruction of Engineer-in-charge. Painting of entire system (including all pipes and accessories) as per specification, including supply of approved paints and primers, preparation of surface and application of primer and paint, identification lettering/numbering, colour coding, etc. as specified including rub down & touch up of shop primer or scrapping of shop primer wherever required by CLIENT and providing scaffolding (if required) for all heights etc. Cleaning and flushing by water/compressed air, testing of the system including hydrostatic and any other type of testing as specified, draining, and drying by compressed air / other methods approved by CLIENT. Completion of all such work in all respect as per scope of work and as per drawings specifications and instructions of the CLIENT and keeping the system ready in all respects for further commissioning and start up.

Precommissioning & making operational all piping system and equipments. Commissioning Contractor scope shall provide all necessary assistance in term of supply of man-power, equipment, tools and tackles required amount of nitrogen for purging of entire l piping system etc. to the company during commissioning activities. Completion of all such work in all respects as per scope of work and as per drawings, specifications and instructions of the COMPANY and keeping the system ready in all respects for further commissioning and start.

PIPELINE LAYING / INSTALLATION (CARBON STEEL PIPES AS GIVEN BELOW ) :

LAYING OF UNDER GROUND/ABOVE GROUND PIPE LINES

INSTALLATION OF NEW 36”, 20" 18" & 6" 3LPE COATED PIPES NSTALLATION OF NEW PIPELINE: Installation of coated linepipe, with inner lining/painting ,associated fittings and accessories, etc. as per scope of work, specifications, drawings , etc and provisions of the contract and as per instruction of Engineer-in –charge including but not limited to following:transportation and handling of linepipes from contractor’s storage yard to worksite, Carrying out repairs of pipe defects/replacement in case of irreparable defects and repairs of defects of pipe coating not attributable to Ownerincluding defects / damages occurring during transportation/handlingtransportation/handling. Stringing, Aligning, bending, cutting and beveling (as required), NDT of re-bevelled area, weld joints radiography as per SOR clause 11.0, carrying out repair of weld joints, re- radiography and other NDT without any extra cost to owner.Coating of all field joints, long radius bends buried fittings , etc; excavation/associated civil work, lowering the pipelines in trench, backfilling, carrying out hydrostatic testing & associated works, providing all equipments, pumps fittings, instruments, supervision, labour, consumables, water, air, etc , locating leaks, re-testing after rectification carrying out all temporary , ancillary , auxiliary works and all incidental & associated works to complete the laying work. Disposal of debris, preparation of As-Built drawings, pipe- book and other records.Trenching to all depths by excavation in all types of soils including soft/ hard rock and different type of pavement / footpath / roads etc. including rock breaking, chiseling or otherwise cutting etc.( Excavation item shall be paid as per item mentioned in civil SOR) as required and storing top surface materials, excavated soil, reusable materials at designated area as directed by Engineer in charge as per the relevant standard / specification etc.

Checking, cleaning, aligning, bending, cutting and beveling (as required) of pipes for welding and field adjustments including pipe fittings, welding(Welding of Elbow, Tee, Flanges Reducers Weldolet & Sockolets etc), carrying out non-destructive testing of welds as required (to be paid separately),supporting/Thurst Block.All welding of including the tie-in(s) of the pipeline with the adjacent sections of pipeline including cutting of test header, rebevelling as required.Carrying out repairs of pipe defects/replacement in case of irreparable defects and repairs of defects of pipe coating not attributable to Owner including defects / damages occurring during transportation/handling & repair due to modification or damage in existing pipeline if any during execution of site job.

(36 "NB) 3LPE COATED PIPES ERW/SAW,ASTM API 5L GR.B BE,SCH XS with inner lining/Painting

(20" NB) 3LPE COATED PIPES ERW,API 5L GR.BE,SCH 10 with inner lining/Painting

(18" NB) 3LPE COATED PIPES ERW,API 5L GR.BE,SCH 10 with inner lining/Painting

(6" NB) , 3LPE COATED PIPES SMLS,API 5L GR.B, BE,SCH 40with inner lining/Painting

NOTES :

Only Factory made pipes are acceptable

This item shall be applicable for the underground steel grid main pipeline & branch pipeline including, valves, tees, bends (R=3D/1.5), flanges & fittings,accessories etc. and above ground approach pipeline.

In above item, restoration works are to be paid as separate elsewhere mentioned in SOR.

Contractor shall not perform any pipeline activities along ROU without specified barricading and other safety measures.

vi)The quantities given in above item no. are tentative only and shall not be considered to be binding. The quantities may be increased, decreased or deleted as per the actual site requirement and instructions / recommendations of Owner. The unit rate shall be operated to work out the final payment to the contractor.

Above price shall be inclusive of all type of taxes & duties, transit insurance during transportation & other insurance etc. including all financial & commercial implication as per the tender document except GST. No other payment except as per quoted unit rate & executed quantities will be payable by the Owner. Owner/EIC shall be paid by separate item mentioned elsewhere in the SOR.The above item rate is exclusive of crossings by HDD, cased/ open cut crossings which are to be paid as separate elsewhere mentioned in the SOR.The above rates shall be inclusive of hydrotesting of complete pipeline, including hydrotesting of all crossings sections along with the mainline.

INSTALLATION OF PIPELINE INCLUDING SUPPLY OF CASING PIPE IN CROSSING BY HDD/AUGER BORING

Installation of carrier pipes by HDD/AUGER BORING method with/without Casing pipe by HDD/AUGER BORING for road,highway & Railway crossings wherever required in all types of soils and terrain, including all associated works, including supply of all Contractor supplied materials viz. supply of Casing Pipe - IS-3589 ,10.0MM THK material with Coltar Epoxy coated(Externally). Materials for casing vents and drains etc, including supply of all other materials, equipment, consumables, manpower, welding including visual inspection of all weld joints, testing ,installation of Casing Pipe , casing insulators, end seals, backfilling and restoration as original of the facility crossed and performing all works as per drawings, specifications and instructions of Engineer -in -Charge and provisions of contract document. Direct heat shrinkable sleeves shall be applied for joint coating in case of HDD without casing. Details of Crossing by HDD/AUGER BORING Crossings at various locations as decided by EIC at site as per concerned authority requirement.

Line pipe detail (36" Carrier pipe) 3LPE COATED PIPES ERW/SAW,ASTM API 5L GR.B BE,SCH XS or equivalent ERW 3LPE Coated pipe with 42" Casing Pipe -IS-3589 ,10.0MM THK material with Coltar Epoxy coated(Externally) by HDD/AUGER BORING (Road /highway Crossing)

Line pipe detail (36 " Carrier pipe) 3LPE COATED PIPES ERW/SAW,ASTM API 5L GR.B BE,SCH XS or equivalent ERW 3LPE Coated pipe without Casing Pipe by HDD/AUGER BORING (Road/highway Crossing)

Line pipe detail (36 ") 3LPE COATED PIPES ERW/SAW,ASTM API 5L GR.B BE,SCH XS or equivalent ERW 3LPE Coated without Casing Pipe by HDD (Other Crossing)

Line pipe detail (36 ") 3LPE COATED PIPES ERW/SAW,ASTM API 5L GR.B BE,SCH XS or equivalent ERW 3LPE Coated by HDD/AUGER BORING without Casing Pipe (Railway Crossing)

Line pipe detail (36 ") 3LPE COATED PIPES ERW/SAW,ASTM API 5L GR.B BE,SCH XS or equivalent ERW 3LPE Coated by HDD/AUGER BORING with 42" Casing Pipe -IS-3589 ,10.0MM THK material with Coltar Epoxy coated(Externally) (Railway Crossing)

Line pipe detail (36 ") 3LPE COATED PIPES ERW/SAW,ASTM API 5L GR.B BE,SCH XS or equivalent ERW 3LPE Coated Through Bridge (Canal Crossing/Nallah/River)

Crossing width may vary as per site condition. Tenderer are advised to visit site for actual assessment of extent of crossing. Actual string length for HDD/AUGER BORING shall be as per design calculations so that pipe is not under stress as permitted by codes/ specifications. However final length of string & cover from top of pipe shall be decided by concerned Authority/ Engineer-in-charge.

Payment for the length of final tied-in carrier pipeline string with mainline laid by HDD/AUGER BORING method are inclusive in the above item rate and no separate payment shall be made under other item mentioned elsewhere.

Installation of Casing Pipe, Casing insulators , casing end seals ,casing vents and drains etc are inclusive in above item rate. Payment for Supply of casing pipes shall be made under item mentioned elsewhere in SOR.

Quantities of above crossings indicated are tentative. The widths indicated are not for any single crossings. This shall be as per requirement at site for crossing at different locations.

ANY OTHER UNSPECIFIED CASED CROSSING BY BORING / OPEN CUT METHOD FOR ROAD CROSSING

By Boring - Complete work of the other road crossings (between the limits as defined at site and decided by Engineer-in-charge) including supply, handling, loading, transportation, unloading to Contractor's own stock yard/work site of casing pipe of size as specified, duly coal tar epoxy coated of minimum 300 micron confirming to IS:3589 or equivalent ERW pipe, casing insulators and casing end seals as per enclosed specification/ drawings, materials for casing vents and drain assembly etc. including supply of all other materials, equipments, consumables, manpower, welding including visual inspection of all weld joints, installation of casing insulators, end seals, vents and drain - off pipes for steel casing, backfilling and restoration as original of the facility crossed and performing all works as per drawings, specifications and instructions of Engineer -in -Charge and provisions of contract document

42" Casing Pipe -IS-3589 ,10.0MM THK material with Coltar Epoxy coated(Externally) (for36" NB Pipeline) Casing pipe installation by Open Cut/jacking/ boring method.

Widths of above crossings indicated are tentative. The widths indicated are not for any single crossings. This shall be as per requirement at site for crossing at different locations.

Payment for the lengths of carrier pipeline string with mainline laid by above method is Exclusive in the above item rate and separate payment shall be made under SOR item no 1.1 &1.2.

RESTORATION OF ROAD

Restoration of asphalt/concrete/red stone roads/pavement/Paver block including compaction of soil, to original condition as per requirement and to the entire satisfaction of Owner and / or Authorities having jurisdiction for following pavement thickness.

Restoration of Asphalted road upto 10cm thickness

Restoration of Asphalted road beyond 10 cm upto 20cm thickness

Restoration of Concrete road upto 10 cm thickness

Restoration of red stone road/footpath/pavement upto 4 cm thickness

Restoration of Paver Block

Restoration of Brick Pitched Road upto 75 mm thick

Note:The quantities mentioned above are tentative

Additional work over and above item 1.0 for supply of specified and approved quality of borrowed local soft graded soil / sand in place of available excavated material and / or other suitable soil as per applicable standards / specifications, including backfilling of excavated trench for specified length after laying and padding of pipeline, including local transportation of such special backfill material over all distances, complete.

Note:- The quantities mentioned above are tentative

PRE-COMMISSIONING AND ASSISTANCE IN COMMISSIONING OF PIPELINE SYSTEM

Swabbing, drying of the complete pipeline network and the associated facilities being installed to the specified acceptance criteria, carrying out pre-commissioning works, providing assistance during the complete duration of commissioning operations for entire pipeline network system including supply of all equipment, man-power, consumables, materials for all temporary works and performing all associated works, complete as per the relevant specifications, other provisions of Contract document and instructions of Engineer-in-charge.

For 36” NB ,3LPE Coated UG/AG Pipeline

(20" NB) 3LPE COATED PIPES ERW,API 5L GR.BE,SCH 10 with inner lining/Painting

(18" NB) 3LPE COATED PIPES ERW,API 5L GR.BE,SCH 10 with inner lining/Painting

VALVE PITS

All civil works including supply of all materials, excavation of pit, piping supports including all PCC and RCC works for valves pits including pedestals with insert plates as required sealing of pipe at valve pits, providing cover (Chequred plates) with handle etc. and finishing, clean-up and restoration of site, filling and grading of area around valve station for avoiding any local flooding of area, as per typical drawing and specification enclosed and instructions of Engineer-in-charge.

Valve Pit of Size 2.5 x 2.5m (with lockable MS steel top cover plate).

INSTALLATION OF VALVES etc.

36 "BUTTERFLY VALVE

18"CHECK VALVE

18" GATE VALVE

6” KINETIC AIR VALVE, 150#

1" GATE VALVE

1" GLOB VALVE

3/4" GLOB VALVE

3/4" GATE VALVE

Note:The quantities mentioned above are tentative

MODIFICATION OF 6"EXISTING PIPELINES(IF REQUIRED)- Modification of 6"EXISTING PIPELINES if required got damaged during laying of 36" line.

FLAME CUTTING C.S PIPING up to 10mm thick

HACKSAW CUTTING C.S PIPING up to 10mm thick

BEVELLING C.S PIPINGup to 10mm thick

Fit up & Welding C.S up to 10mm thick

SUPPLY OF MOVING MACHINERY

DESIGN, SUPPLY, TESTING & COMMISSIONING OF ELECTRIC MOTOR DRIVEN CENTRIFUGAL PUMP WITH ASSOCIATED INSTRUMENTATION AND CONTROL SYSTEM (Supply of Pumps & Its Drive Motor Etc. As per PNPM/PC150/E/111/SEC-VI-4.0).Vertical Centrifugal Raw water Pumps with drive motors as per process description and Technical Specification of NIT

Design, Engineering, Manufacturing, Testing, Inspection, Supply of 01 no. Double girder/ double rail type EOT Crane having 12 T main hoist hook capacity with 5 T Aux hoist including its drives and all other relevant electrical & instrumentation for Raw water Pump House as per PNPM/PC150/E/111/SEC VI-4.2

Design, Engineering, Manufacturing, Testing, Inspection, Supply, of 01 no. Mono rail type EOT Crane having 7.5 T capacity including its drives and all other relevant electrical & instrumentation for trash rack maintenance bay as per PNPM/PC150/E/111/SEC VI-4.2

ERECTION/INSTALLATION OF PUMPS ALONG WITH COMPLETE ASSEMBLY: Loading, Unloading, transportation, Erection, alignment,grouting & testing of pumps including all associated works.Grouting shall be paid as per 8.3 of SOR

ERECTION/INSTALLATION OF EOT CRANE WITH COMPLETE ASSEMBLY:

Loading, Unloading, transportation, Erection, Testing & Commissioning of EOT including its drives and all other relevant electrical items as per TS ATTACHED IN TENDER.This shall also include testing, commissioning to complete electrical equipment as required in TS & other associated work if any.

Loading, Unloading, transportation, Erection, Testing & Commissioning of EOT Crane having 12 T main hoist hook capacity with 5 T Aux hoist including its drives and all other relevant electrical & instrumentation for Raw water Pump House as per PNPM/PC150/E/111/SEC VI-4.2

Loading, Unloading, transportation, Erection, Testing & Commissioning of EOT Crane having 7.5 T capacity including its drives and all other relevant electrical & instrumentation for trash rack maintenance bay as per PNPM/PC150/E/111/SEC VI-4.2

GROUTING

Owner/Consultant. Machineries with ≥500 H.P., Araldite of M/s CIBA Geigy or equivalent shall be used. For tall towers having height more than 10 Meter and weight more than 25 MT, SHRINKOM - 20 or Conbextra GP-2 shall be used. However, for balance equipments / machineries and structurals ordinary 1:1:2 cement grout mix added with anti-shrinkage compound shall be used without any extra cost to Owner.

SHRINKOMP-20 Or Conbextra GP-2

EPOXY GROUTING

SUPPLY OF PIPES/PIPELINES, FITTINGS, FLANGES & VALVES etc

Complete works of supply of pipes for (below mentioned length), flanges, fittings & valves for underground/Above Ground installation including all taxes, duties (EXCEP GST) transportation and inspection charges but not limited to, the following items in accordance with, relevant specifications & drawings indicated in job specification under this technical documents and instructions of Engineer-in-charge and as per all provisions of the CONTRACT.

Handling including lifting, transportation from Contractor Stores to CONTRACTOR's workshop for fabrication and/ or to work site for field fabrication and erection for all piping items supplied by Contractor.

PIPES

36" ,3LPE COATED PIPES ERW/SAW,ASTM API 5L GR.B BE,SCH XS with epoxy internal lining/Painting

20" , 3LPE COATED PIPES ERW/SAW, API 5L GR.B,SCH 10,BE with internal lining/Painting

18" , 3LPE COATED PIPES ERW/SAW,API 5L GR.B,SCH 10,BE with internal epoxy internal lining/Painting

6" , 3LPE COATED PIPES SMLS,API 5L GR.B, BE,SCH 40 with epoxy internal lining/ Painting

4" SMLS PIPE,BE ,API 5L GR.B,SCH 40

3" SMLS PIPE,BE ,API 5L GR.B,SCH 40

BLIND FLANGE

36” ASME B16.47 SR.B, 150# CS ASTM A105-RF 125 AARH

0.5 ,CAP (THD) -ASME B16.11, A105,3000#

0.75 ,CAP (THD) -ASME B16.11, A105,3000#

1.0 ,CAP (THD) -ASME B16.11, A105, 3000#

VALVES

36 "BUTTERFLY VALVE,150#

18"CHECK VALVE,150#

18" GATE VALVE,150#

6” KINETIC AIR VALVE, 150#

1" GATE VALVE,800#

1" GLOBE VALVE,800#

3/4" GLOBE VALVE,800#

3/4" GATE VALVE,800#

ELBOW

36" ELBOW 45DEG ,1.5D .-ASME B16.9 SCHXS ASTM A234 WPB- WLDD,BW36" ELBOW 45DEG ,1.5D .-ASME B16.9 SCHXS ASTM A234 WPB- WLDD,BW

36" ELBOW 90DEG ,1.5D .-ASME B16.9 SCHXS ASTM A234 WPB- WLDD, BW36" ELBOW 90DEG ,1.5D .-ASME B16.9 SCHXS ASTM A234 WPB- WLDD, BW

36" ELBOW 45 DEG ,3D-ASME B16.9 SCHXS ASTM A234 WPB- WLDD, BW36" ELBOW 45 DEG ,3D-ASME B16.9 SCHXS ASTM A234 WPB- WLDD, BW

36" ELBOW 90 DEG ,3D-ASME B16.9 SCHXS ASTM A234 WPB- WLDD, BW36" ELBOW 90 DEG ,3D-ASME B16.9 SCHXS ASTM A234 WPB- WLDD, BW

36" ELBOW 45 DEG ,3D (Miter Bend) SCHXS,CS (As per pipe material)36" ELBOW 45 DEG ,3D (Miter Bend) SCHXS,CS (As per pipe material)

36" ELBOW 90 DEG ,3D (Miter Bend) SCHXS,CS (As per pipe material)36" ELBOW 90 DEG ,3D (Miter Bend) SCHXS,CS (As per pipe material)

20" ELBOW 45 DEG ,1.5D .-ASME B16.9 SCH10 ASTM A234 WPB- WLDD,BW20" ELBOW 45 DEG ,1.5D .-ASME B16.9 SCH10 ASTM A234 WPB- WLDD,BW

20" ELBOW 90 DEG ,1.5D .-ASME B16.9 SCH10 ASTM A234 WPB-WLDD,BW20" ELBOW 90 DEG ,1.5D .-ASME B16.9 SCH10 ASTM A234 WPB-WLDD,BW

18" ELBOW 45 DEG ,1.5D .-ASME B16.9 SCH 10 ASTM A234 WPB- WLDD,BW18" ELBOW 45 DEG ,1.5D .-ASME B16.9 SCH 10 ASTM A234 WPB- WLDD,BW

18" ELBOW 90DEG ,1.5D .-ASME B16.9 SCH 10 ASTM A234 WPB- WLDD,BW18" ELBOW 90DEG ,1.5D .-ASME B16.9 SCH 10 ASTM A234 WPB- WLDD,BW

6" ELBOW 90 DEG ,1.5D .-ASME B16.9 SCH 40 ASTM A234 WPB- SMLS,BW6" ELBOW 90 DEG ,1.5D .-ASME B16.9 SCH 40 ASTM A234 WPB- SMLS,BW

6" ELBOW 45 DEG ,1.5D .-ASME B16.9 SCH 40 ASTM A234 WPB- SMLS,BW6" ELBOW 45 DEG ,1.5D .-ASME B16.9 SCH 40 ASTM A234 WPB- SMLS,BW

FLANGE

11/2 LONG W.N.FLANGE, ASME B16.5, 300#,24mm Bore,200mm Long,CS ASTM A10511/2 LONG W.N.FLANGE, ASME B16.5, 300#,24mm Bore,200mm Long,CS ASTM A105

6” SLIP ON.FLANGE, ASME B16.5 ,CS ASTM A105,150#6” SLIP ON.FLANGE, ASME B16.5 ,CS ASTM A105,150#

18”- SLIP ON FLANGE,B16.5-150#-CS ASTM A105 SO-RF 125 AARH18”- SLIP ON FLANGE,B16.5-150#-CS ASTM A105 SO-RF 125 AARH

36” W.N. FLANGE-150#,ASME B16.47 SR.B CS ASTM A105 SCH XS WN-RF125 AARH36” W.N. FLANGE-150#,ASME B16.47 SR.B CS ASTM A105 SCH XS WN-RF125 AARH

4" SLIP ON Flange CS ASTM A105 SO-RF 125 AARH,150#4" SLIP ON Flange CS ASTM A105 SO-RF 125 AARH,150#

3" SLIP ON Flange CS ASTM A105 SO-RF 125 AARH,150#3" SLIP ON Flange CS ASTM A105 SO-RF 125 AARH,150#

INSULATING JOINT

36” SCH XS x BE, INSULATING JOINT-ASME B 31.3

COUPLING

1/2",ASME B16.11,CS ASTM A105,3000#,THD

NIPPLE

3/4”-NIPPLE (P-P)- SMLS,SMLS,API 5L GR.B SCH160

3/4”-NIPPLE (P-T)- SMLS,SMLS,API 5L GR.B SCH160

1”-NIPPLE (P-P)- SMLS,SMLS,API 5L GR.B SCH160

1”-NIPPLE (P-T)- SMLS,SMLS,API 5L GR.B SCH160

SOCKOLET-

SOCKOLET-18"X3/4" MSS SP 97 CS ASTM A105-3000# SOCW

SOCKOLET-36"X3/4" MSS SP 97 CS ASTM A105-3000# SOCW

SOCKOLET-36"X1" MSS SP 97 CS ASTM A105-3000# SOCW

GASKET

36”-GASKET(SPRL-WND RF), TP304 SS WDG;GPH FLR;TP304 SS INR RNG;CS OTR RNG, ASME B16.20-150#

18”-GASKET(SPRL-WND RF), TP304 SS WDG;GPH FLR;TP304 SS INR RNG;CS OTR RNG, ASME B16.20-150#

6”-GASKET(SPRL-WND RF), TP304 SS WDG;GPH FLR;TP304 SS INR RNG;CS OTR RNG, ASME B16.20-150#

1 1/2”-GASKET(SPRL-WND RF), TP304 SS WDG;GPH FLR;TP304 SS INR RNG;CS OTR RNG, ASME B16.20-150#

STUD & 2NUTS

1/2 ”-75mm-STUD & 2NUTS HVY HEX-ASTM A193 GR.B7/ASTM A194 GR.2H

3/4 ”-100mm-STUD & 2NUTS HVY HEX-ASTM A193 GR.B7/ASTM A194 GR.2H

1 1/8”-150mm-STUD & 2NUTS HVY HEX-ASTM A193 GR. 7/ASTM A194 GR.2H

1 1/2”-275mm-STUD & 2NUTS HVY HEX-ASTM A193 GR.B7/ASTM A194 GR.2H

Pipe Specification and thickness may vary depending upon availability of pipe. No extra payment shall be made for this.

All butt welded fittings & flanges end shall generally match with connecting pipe wall thickness. However, in case of misalignment, Contractor shall have to do end preparation without any extra cost.

The quantities mentioned above are tentative.

SWAGE (CONC)-3/4"X1/2' MSS SP 95,ASTM A234 WPB- SMLSSCH80XSCH80(PLN-THD)

BRANCH WELD WITH RP

36"X20"SCH XS, CARCAN STEEL

36"X18"SCH XS, CARCAN STEEL

COATING MATERIALS (SUPPLY & APPLICATION)

Field LPE Coating ITEM FOR SITE WORKS (Field joints) ,Materials as specified in Specification in NIT

REPAIR OF COATING DEFECTS IN 3 LAYER PE COATING LINE PIPE

Supply of all coating repair materials as per requirement of specification, supply of all consumables, utilities, equipments and all manpower required, pipe cleaning and surface preparation, repairing of coating defects and testing including all handling, transportation, etc. for line pipes, performing all works necessary for the completion of the works strictly in accordance with relevant specification and instructions of Engineer -In - Charge. This rate shall be applicable per sq-cm of the exposed steel area.

RADIOGRAPHY

36” NB-carrying out RT of welds as required .(Consideing length of pipe 12mtrs each) Note-Specially all Crossing joints should be covered.

20", NB carrying out RT of welds as required .(Consideing length of pipe 12mtrs each)

18”,NB carrying out RT of welds as required .(Consideing length of pipe 12mtrs each)

6”NB carrying out RT of welds as required .(Consideing length of pipe 12mtrs each)

STRUCTURAL WORKS

Pipe Supports & Other Structures

Supply, fabrication and erection of all types of pipe supports like clamps, saddle, guide stops, cradles, turn buckles, anchors, T-posts; stockade/ trestle and pipe bridge for overhead piping; frames for canopy, approach ladders and platforms, crossover, cable tray supports, Crash barrier and Base frame modification of Pump Intake etc. including painting suitable for highly corrosive area as per specification labour and supervision & complete work as per drawings, specifications and instruction of Engineer- in-charge. (Bolts, nuts, washers, U-clamps etc. for supporting shall be supplied by the Contractor within the rates quoted. These items will not be measured and paid separately). The work is to be completed in all respect as per scope of work and specification.

Notes:

The quantities indicated are estimated values and hence are approximate. Final payment will be made based on actual quantities to be certified by the Consultant/EIC.

ROU Management for manline works ROU management of entire pipeline route covered under SOR item no 37.10, during preconstruction survey, opening of ROU and maintenance of ROU upto completion of entire mainline works (including CP); all type of liasoning/coordination with local people /villagers, farmers, land owners or any other person/institution/ authority etc. directly or indirectly linked with the pipeline /affected by the pipeline laying activities for ensuring hindrance free construction works at the site obtaining work permits, NOC from various statutory authorities having jurisdiction for execution of the crossings under mainline works (SOR item 37.10) and complying with all stipulations/conditions/recommendations of the said authorities. NOTES: 1. Statutory fees/payments to farmers etc against ROU opening shall be paid by the owner. Statutory Fes, if any shall be paid by Owner as per Govt. Norms. 2 Payment shall be paid as below. a) 40 % payment after completion of welding b.) 50 % after completion of lowering & back filling c.) 10 % after obtaining NOC (after restoration) from respective land owner/farmer and statutory authorities as required

ROU Management for manline works

Utility Pipeline of Repair/Modification.

diameter 500,

diameter 350

diameter Up to 150 mm

deleted

PART B

SCHEDULE OF RATES FOR INSTRUMENT SUPPLY & INSTALLATION WORKS

Transmitters Supply & Erection

Supply of Clamp-on Ultrasonic Flow transmitter and remote display electronic meter including cable (power/signal) at operator room suitable for tender requirement.

Erection of Clamp-on Ultrasonic Flow transmitter, this job also includes following 1. Calibration of transmitter 2. Flow transmitter erection / installation (Including drilling of blind flange where ever required, impulse piping including , glanding, and termination, erection of Statction & Supports Canopy etc) Supply structural & piping material for this job Is in bidders scope , bidder to consider the cost of these items 3. Hydrotest, PMI, DP tests of impulse lines (If applicable) 4. functional check, loop checking

Supply of Non Contact type radar level transmitter and remote display electronic meter including cable (power and signal) at operator room suitable for tender requirement.

Erection of Radar level transmitter, this job also includes following. 1. Calibration of transmitter 2. Level transmitter erection / installation (Including drilling of blind flange where ever required, impulse piping including , glanding, and termination, erection of Statction & Supports Canopy etc) Supply structural & piping material for this job Is in bidders scope , bidder to consider the cost of these items 3. Hydrotest, PMI, DP tests of impulse lines (If applicable) 4. functional check, loop checking

Orifice plate with flanges

Supply of Orifice plate with flanges ( 1 pair of gaskets as spare) and its erection.

Erection of flow orifice

Supply of DP transmitter as per specification attached with this tender

Erection of DP transmitter, this job includes following 1. Calibration of transmitter 2. Pressure transmitter erection / installation (Including drilling of blind flange where ever required, impulse piping including , glanding, and termination, erection of Statction & Supports Canopy etc) Supply structural & piping material for this job Is in bidders scope , bidder to consider the cost of these items 3. Hydrotest, PMI, DP tests of impulse lines 4. functional check, loop checking

Pressure Gauges

Supply Of pressure Gauges as per Specification mentioned in ITB ( 4 main + 1 spare)

Pressure gauge erection / installation (includes impulse piping and necessary support fabrication & installation as per the hookup attached in ITB.). Supply structural & piping material for this job Is in bidders scope , bidder to consider the cost of these items

Totalizer, Wireless Module, DAS and Modem

Supply of wireless module/Data Acquisition system and GSM modem electronics including interconnecting cables at operator room. GSM modem/GPRS router shall be complete with antenna, cable, connectors etc. And suitable for 2G/3G/4G data enable SIM cards of major service providers i.e BSNL, Vodafone, Airtel, JIO etc.

Erection, Installation and commissioning of wireless module/DAS and GSM Modem.

Supply of Electronic flow totalizer (Instantaneous flow and totalized flow) with RS-485 cable and connectors.

Erection, Installation and commissioning of Flow totalizer including cable for connection of totalizer to Wireless module, DAS, modem.

Junction Box

Supply Of Junction Boxes(LM6) with cable glands(SS316) and caps(SS) as per Specification mentioned in ITB

Erection/Installation of JB as per specification including glanding termination ,ferruling, painting etc.

Instrumentation Cables (Power /signal)

Supply of instrumentation cables ( as per specification provided in ITB)

1P x 1.5 Sqmm

3C x 2.5 Sqmm

6Px1.5 Sqmm

Erection of instrumentation cables

Erection of instrumentation cables (signal) 1P x 1.5 Sqmm (Laying and termination)

Erection of instrumentation cables(power) 3C x 2.5 Sqmm (Laying and termination)

Erection of instrumentation cables (signal) 6P x 1.5 Sqmm (Laying and termination)

Erection of instrumentation cables (signal) 8T x 1.5 Sqmm (Laying and termination)

Cable Trays

Supply of cable trays as per specification in ITB

Aluminum Cable Trays (Perforated) Size 2500 x 50 x 55

Erection Of cable trays including supports

Aluminum Cable Trays (Perforated) Size 2500 x 50 x 55

PART C

SCHEDULE OF RATES FOR ELECTRICAL SUPPLY & INSTALLATION WORKS

SUPPLY OF ELECTRICAL ITEMS

33 kV ICOG PANEL

Supply of Incoming cum Outgoing 33kV 3Ph 50Hz 31.5kA 630 A VCB Panel complete with metering and protection system free standing floor mounting cubical type as per SLD & Specification Sheet and Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0) and SLD No. PC150-7411B-0985A .

TRANSFORMERS

Supply of below Transformers with all accessories, as specified in Technical Specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0) and Technical Specification - Transformer (Doc. No. PC150-TS-0801).

5000 KVA, 33/3.45 kV Transformer (ONAN) with OLTC, OLTC Control Panels and RTCC Panels

500 KVA, 3.3/0.433 kV Transformer (ONAN)

Supply of Nitrogen Injection Fire Prevention & Extinguishing System for 5000 KVA, 33/3.45 kV Transformers complete in all respect.

HV & LV SWITCH BOARD

Supply of HV Switch Board

3.3 KV, 150MVA, 1600 A switch board with all accessories, as specified in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0), Technical Specification - High Voltage Switchboard (Doc. No. PC-150-0804) and SLD No. PC150-7411B-0985B

Supply of LV Switch Board

Extension of existing 415V, 3 Ph & N, 1000 A, 50kA for 1 sec., Single front, Switchboard as specified in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0) Technical Specification -Medium Voltage Switchboard (Doc. No. PC-150-0803) and SLD No. PC150-7411B-0985C : 1 No. 1000 A Incomer Feeder Drawout Type

Extension of existing 415V, 3 Ph & N, 1000 A, 50kA for 1 sec., Single front, Switchboard as specified in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0) Technical Specification -Medium Voltage Switchboard (Doc. No. PC-150-0803) and SLD No. PC150-7411B-0985C : 18 Nos. 125A /63 A Feeders

Supply of Neutral Grounding Resistors rated for 3.45/√3 KV ± 10%, 400A for 10 seconds & 80A Continuous Rating, 4.98 ohms ± 10%, for 11/3.45 KV, 4 MVA Transformers as specified in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0) and Technical Specification - NER (Doc. No. PC150-TS-0802).

INTER LOCKED TYPE SWITCH SOCKET & PLUG

Supply of Heavy duty Weather proof interlocking Switch Socket having enclosure with IP–65 degree of protection with matching Plug of following type as specified in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0) and Technical Specification - Interlocking Switch Socket and Plug (Doc. No. PC150-TS-0808).

63A, 5-pin, 415V

25A, 3 pin, 240V

HT & LT CABLES

33 KV (UE) Grade, XLPE Insulated, PVC inner sheathed, Armoured, FRLS PVC outer sheathed cables as specified in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0) and Technical Specification - Cables (Doc No. PC150-TS-0812).

3C x 300 sq. mm (Al)

3.3 KV (UE) Grade, XLPE Insulated, PVC inner sheathed, Armoured, FRLS PVC outer sheathed cables as specified in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0) and Technical Specification - Cables (Doc No. PC150-TS-0812).

3C x 400 sq. mm (Al)

3C x 240 sq. mm (Al)

1.1 KV Grade, XLPE Insulated, PVC inner Sheath, Armoured, FRLS PVC outer sheathed cables as specified in Technical Specification Doc. No. PC150-TS-0812.

3.5C x 400 sq. mm (Al)

3C x 10 sq. mm (Cu)

3C x 6 sq. mm (Cu)

3C x 2.5 sq. mm (Cu)

3.5C x 50 sq. mm (Al)

3.5C x 35 sq. mm (Al)

4CX 4 sq. mm (Al)

4CX16 sq. mm (Al)

5C x 2.5 sq. mm (Cu)

7C x 2.5 sq. mm (Cu)

10C x 2.5 sq. mm (Cu)

12C x 2.5 sq. mm (Cu)

19C x 2.5 sq. mm (Cu)

8 Triad Cable (IS 5831/84), Voltage Grade 1100V , cross section area 1.5 sq mm, conductor/drain material: Electrolytic Annealed Tinned Copper conf. to IS ; 813084, Insulation material : XLPE, Sheath material; Extruded HR PVC Type ST-2 Conf. to IS : 5831/84, Armouring : hot dipped galvanized steel, No. of strands 7

CABLE GLANDS

Supply of heavy duty Industrial double compression ET Thread rolled Aluminum cable glands suitable for the following sizes of cables as specified in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0).

33 KV (UE) Grade, XLPE Insulated, PVC inner sheathed, armoured, FRLS PVC outer sheathed cables.

3C x 300 sq. mm (Al)

3.3 KV (UE) Grade, XLPE Insulated, PVC inner sheathed, armoured, FRLS PVC outer sheathed cables.

3C x 400 sq. mm (Al)

3C x 240 sq. mm (Al)

1C x 185 sq. mm (Al)

1.1 KV Grade, XLPE Insulated, PVC inner Sheath, armoured, FRLS PVC outer sheathed cables.

3.5C x 400 sq. mm (Al)

3C x 10 sq. mm (Cu)

3C x 6 sq. mm (Cu)

3C x 2.5 sq. mm (Cu)

3.5C x 50 sq. mm (Al)

3.5C x 35 sq. mm (Al)

4CX 4 sq. mm (Al)

4CX16 sq. mm (Al)

5C x 2.5 sq. mm (Cu)

7C x 2.5 sq. mm (Cu)

10C x 2.5 sq. mm (Cu)

12C x 2.5 sq. mm (Cu)

19C x 2.5 sq. mm (Cu)

CABLE LUGS

Supply of Bi-metallic crimping type lugs of following sizes for termination of cables.

CABLE TERMINATION

Supply of following types of cable termination / jointing kits:

Indoor type / Outdoor Type Heat shrinkable end termination kit of Raychem make suitable for 33/3.3 KV grade XLPE-A-FRLSPVC insulated armoured cables of following sizes

33kV (UE), 3C x 300 sq. mm (Al) XLPE armoured cables (Indoor Type)

33kV (UE), 3C x 300 sq. mm (Al) XLPE armoured cables (Outdoor Type)

3.3 kV (UE), 3 X 400 sq. mm (Al) XLPE armoured cables (Indoor Type)

3.3 kV (UE), 3 X 400 sq. mm (Al) XLPE armoured cables (Outdoor Type)

3.3 kV (UE), 3 X 240 sq. mm (Al) XLPE armoured cables (Indoor Type)

JOINTING KITS

Supply of following types of jointing kits:

Heat Shrinkable Raychem make straight through jointing kit suitable for 3.3 kV grade XLPE-A-FRLSPVC insulated armoured cables of following sizes

3C x 400 sq. mm (Al, 3.3 KV)

3C x 240 sq. mm (Al, 3.3 KV)

CABLE RACK (PREFABRICATED LADDER TYPE FRP CABLE TRAYS) & ACCESSORIES

Supply of FRP ladder type Cable trays and their accessories i.e. supply of all hardware required i.e. J-hooks, GI Nut, Bolt, Washers, coupling plate etc. of following sizes and as per Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0) and drawings enclosed

Straight Run Cable Trays

600mm wide

300mm wide

150mm wide

Horizontal Bends

600mm wide

300 mm wide

150mm wide

Vertical Inside Bends

600mm wide

300mm wide

150mm wide

Vertical Outside Bends

600mm wide

300mm wide

150mm wide

Regular Tees

600mm wide

300mm wide

150mm wide

Reducers

600/300mm wide

300/150mm wide

Cross

600mm wide

300mm wide

150mm wide

DISTRIBUTION BOARDS

Supply of following Distribution Boards as specified in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0) and Technical Specification - Sheet Steel Distribution Board (Doc. No. PC150-TS-0805).

115 V, 2 Wire, sheet steel enclosed DC Distribution Board (DCDB) . It shall consist of 1 nos. incoming 63 A DP MCCB incomers (with ON & OFF Indication Light) and 16 Nos. 32 A DP MCB as outgoing feeders.

Supply of 415 V Lighting sub Distribution Board / Single Phase Socket Distribution Board, as specified in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0) and Technical Specification - Lighting Sub Distribution Board (Doc. No. PC150-TS-0806).

415 V, 9-way wall/ Steel Structure mounted Sheet steel enclosed Lighting Sub Distribution Board / Power Distribution Board in IP55 degree of protection having 1 No. Incoming (63 A 4 P MCCB) and 3 Nos. feeder circuit of 63A DP RCBO having 9 Nos. outgoing of 16 A DP RCBO (i.e. 3 nos. 16 A DP RCBO per circuit).

415 V, 9-way wall/ Steel Structure mounted Sheet steel enclosed Lighting Sub Distribution Board in IP55 degree of protection having 1 No. Incoming (63 A 4 P MCCB) and 3 Nos. feeder circuit of 63A DP RCBO having 9 Nos. outgoing of 16 A DP RCBO (i.e. 3 nos. 16 A DP RCBO per circuit), photocell/timer controlled with Contactor

LIGHTING fixtures & accessories

Supply of Lighting Fixtures & Accessories

240V AC,1-Ph, hose and weather proof Lighting fixtures with integral control gear, driver and lamps suitable for use in safe area having IP-65 degree of protection complete with all accessories and all hardware for fixing the lighting fittings with ceiling / wall / pole/ frame of following types as specified in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0).

45 W LED Street Lighting Fixtures.

90 W LED Street Lighting Fixtures.

240V 1-ph suspension/ wall mounted T8 type LED Lighting Fixture with/ without reflector having IP20 Protection

2 x 20 W LED suspension mounted Lighting Fixture with vitreous enameled reflector type fixture.

110V DC, hose and weather proof Lighting fixtures suitable for use in safe area complete with all accessories and all hardware for fixing the lighting fittings with ceiling / wall / pole of following types as specified in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0).

100 W GLS Bulk head DC Panic Lighting fixtures

240V AC,1-Ph, Flame proof Lighting fixtures with integral control gear box and lamps suitable for use in hazardous area Zone-1 having IP-66 degree of protection complete with all accessories and all hardware for fixing the lighting fittings with structure / surface (Including flameproof cable glands) , as specified in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0).

1 x 20 W LED tube light fixture

JUNCTION BOXES

Supply of 63A, 415V, 3Ph & N hose proof & weatherproof junction boxes in cast aluminium (LM-6) enclosure with IP–65 degree of protection and suitable for 2 Nos. 3.5x 35 Sq. mm (Al)cable & 1 nos. of 3Cx2.5 sq.mm(Cu) cable with terminal blocks of suitable size for easy termination of cables and as specified in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0) and Technical Specification - Junction Box (Doc. No. PC150-TS-0815).

Supply of Junction Boxes in cast aluminium (LM6) enclosure with IP–65 degree of protection and suitable for 3Cx2.5 sq.mm(Cu) cable with cable glands & terminal blocks of suitable size for easy termination of cables and as specified in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0) and Technical Specification - Junction Box (Doc. No. PC150-TS-0815).

25A, 230V, 1Ph & N 4 Way type hose proof & weatherproof

PLANT LIGHTING POLES

Supply of hot dip galvanized MS tubular swaged lighting poles, junction box, requisite cable glands and tinned copper lugs, cable termination, necessary hardware required for excavation, providing concrete foundation ( ratio of cement : sand : stone chips = 1:2:4) for ground installation, disposal of surplus earth within 30 m lead, earthing and painting with all labour to make installation complete in all respect as per instruction and directions of engineer-in-charge, of following types suitable for wind velocity of 150 Km/Hr

9m. high ground mounted poles (Single Arm)

5m. high ground mounted poles (Single Arm)

EARTHING & LIGHTNING MATERIAL

Supply of 3.8M, 100mm dia. heavy G.I. Pipe earth electrode having 100 micron zinc coating for earthing as per Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0) and PDS:E 605 complete with all accessories like earth bus, GI links for earth Pit connection etc. The hot dip galvanizing (minimum Zinc coating of 610 gms/ sq. M as per IS-2629) shall be done after all fabrication. The electrodes shall be made from one piece length of pipe.

Supply of G.I. Earth Bus (50mm x 12mm x 390mm), with 10 Nos earthing holes and as per PDS: E 615 enclosed.

Supply of hot dip galvanized (minimum Zinc coating of 610 gms / sq. M as per IS-2629) Earthing strip / earth wire of the following sizes :

75mm X12mm

50mm X 8mm

32mm X 6mm

25mm X 3mm

8 SWG GI wire

Earthing Cables

Supply of Single core XLPE insulated 3.3 KV (E) grade unarmoured FRLS PVC outer sheathed cable for earthing of following sizes

1C x 185 Sq.mm. (Al)

Single core XLPE insulated 1.1 KV grade unarmoured FRLS PVC outer sheathed cable for earthing of following sizes.

1 x 185 sq. mm (Al)

1 x 16 sq. mm (Al)

MS Structure / Aluminium Sheet

Supply of MS structurals in channels, angles, flats, plates, rods etc. conforming to IS: 2026.

Supply of 8 mm thick MS Chequered plates.

Supply of 2 mm thick Aluminium sheet for fabrication of Rain protective hood

G.I. / HDPE PIPES

Supply of G. I. pipes; Medium Class as per IS 1239 (Part-1) of following sizes :

CAPACITOR BANK

Supply of Capacitor Bank alongwith VCB, RVT, series reactor, Control Panel, APFC Relay, HT vacuum contactor, HT Fuse, Relays etc. complete in all respect as per Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0) and Technical Specification - Capacitor (Doc. No. PC150-TS-0817).

500 KVAR Capacitor bank (2 Steps of 250KVAR each)

DC SYSTEM

Supply of medium discharge Nickel Cadmium type, 110 V, 80 AH battery bank with 50 A Battery Charger complete with one no. cell booster as per specification in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0), Technical Specification - Battery Charger (Doc. No. PC150-TS-0810) and Technical Specification - Battery (Doc. No. PC150-TS-0811). The item includes batteries with all acesories including Battaery Stand ; Main Float cum Load cum Boost charger, Standby Float cum Load cum Boost charger; interconnecting Power copper cables between Charger to Batteries and Charegr to DCDB, insulated copper links etc.

FCMA Starter

Supply of 3.3 KV FCMA Starter with Vacuum Contactors, HT Fuses, Metering etc. for 3.3 kV Motors for Water Pumps complete in all respect as per Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0).

LOCAL CONTROL STATION ( LCS )

Supply of Weather Proof Local Control Station of following type, as specified in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0) and Technical Specification - Local Control Stations (Doc. No. PC150-TS-0814).

POINT WIRING

THREE Light Point shall controlled by one switch

Supply and Providing Point Wiring system for primary light point/ceiling fan point/exhaust fan point/ call bell point/light plug point controlled by 1-6 Ampere modular type switch inclusive of the cost for providing circuit wiring from Distribution board to switch boards with 2x2.5 sq.mm.,1.1 KV grade PVC multi stranded fire resistant insulated copper conductor wire for light in required size of rigid PVC conduit with conduit accessories and 14swg bare copper earth wire continuity conductor including providing/fixing of PVC conduit of required size. Item shall also include wiring from switch board to point/fitting with 2x1.5 sq.mm copper conductor PVC insulated wire of 1100V grade with 14 SWG copper wire as earth continuity conductor for light in appropriate size of PVC conduit including providing & fixing PVC conduit with accessories such as bends,JB,sockets etc.required size of MS zinc passivated modular box with white inner plate and glossy white outer module plate for housing modular switch,sockets,fan regulators (Electronic heavy duty step up type) bell push on modular plate etc,The rates shall include cutting and refilling of chases/wall etc. including internal connections as required. All switch sockets shall be modular type fixed on modular plate. Make of modular plate,board switch, socket etc shall be as per approved Make. (Actual nos. shall be decided at site).

TWO Light Point shall controlled by one switch

Supply and Providing Point Wiring system for primary light point/ceiling fan point/exhaust fan point/ call bell point/light plug point controlled by 1-6 Ampere modular type switch inclusive of the cost for providing circuit wiring from Distribution board to switch boards with 2x2.5 sq.mm.,1.1 KV grade PVC multi stranded fire resistant insulated copper conductor wire for light in required size of rigid PVC conduit with conduit accessories and 14swg bare copper earth wire continuity conductor including providing/fixing of PVC conduit of required size. Item shall also include wiring from switch board to point/fitting with 2x1.5 sq.mm copper conductor PVC insulated wire of 1100V grade with 14 SWG copper wire as earth continuity conductor for light in appropriate size of PVC conduit including providing & fixing PVC conduit with accessories such as bends,JB,sockets etc.required size of MS zinc passivated modular box with white inner plate and glossy white outer module plate for housing modular switch,sockets,fan regulators (Electronic heavy duty step up type) bell push on modular plate etc,The rates shall include cutting and refilling of chases/wall etc. including internal connections as required. All switch sockets shall be modular type fixed on modular plate. Make of modular plate,board switch, socket etc shall be as per approved Make. (Actual nos. shall be decided at site).

Power Plug Point

Supply and Providing Point Wiring system for 16A /6A power plug point with following sizes PVC insulated unsheathed single core multi stranded copper conductor, fire retardant wires of 1100V grade in recessed PVC conduits of required size complete with accessories such as bends,JB,Pull boxes etc with plate switches,sockets,screws and covers, Zinc Passivated MS modular boxes (16 gauge sheet construction) of suitable size, embedded in wall concealed and flush with walls including cutting and refilling the chases/Wall etc, and inclusive of 14SWG bare copper earth conductor for socket outlets as per specifications & direction of Engineer in charge. All modular type switch & socket shall be of approved make.16A, 6 Pin socket outlet with 16A switch mounted side by side with 2x4 sq.mm PVC copper wire with 14 SWG bare copper earth wire as an independent circuit from DB. (Actual nos. shall be decided at site).

Exhaust Fans

Supply of single phase exhaust fan with guards/ louvers, along with necessary brackets, all required civil works, making good the walls after fixing the fans etc.

450 mm sweep heavy duty exhaust fan with self opening louvers.

Supply of single phase flameproof chemical resistant industrial exhaust fan (suitable for use in hazardous area Zone-1) with guards/ louvers, along with necessary brackets, all required civil works, making good the walls after fixing the fans etc.

300 mm sweep heavy duty exhaust fan.

Supplying of the stainless steel SS-304 air terminations, base plate & clamping of down Conductor complete with base plate, concrete coping fixing accessories and clamping with down Conductor

MISCELLANEOUS ITEMS

Supply of Caution boards / dangers boards written in ENGLISH & HINDI of the following voltages as per IS 2551 :

415 Volts

Supply of rubber hand gloves with IS mark suitable for the following voltages as per relevant IS :

415 Volts

Supply of Shock treatment chart conforming to Indian Electricity Rules in Aluminum frame with glass.

Supply of Do & Don’t chart as per Indian Electricity Rules in Aluminum frame with glass.

Supply S/S Single Line Diagram in Aluminum frame with glass.

Supply of portable CO2 type fire extinguisher (4.5 liter capacity).

Sand buckets with stand (each with at least 3 sand buckets).

CPR (CARDIO PULMONARY RESUSCITATION) Charts.

High Voltage danger signage (Skull & bones).

Exit Route / Emergency Exit Route Signage.

First aid boxes.

Discharge Rod Make (Fluke / Meggar)Discharge Rod Make (Fluke / Meggar)

LT megger Make (Fluke / Meggar)LT & HT megger Make (Fluke / Meggar)

HT megger Make (Fluke / Meggar)

Earth megger Make (Fluke / Meggar)Earth megger Make (Fluke / Meggar)

Multi-meter Make (Fluke / Meggar)Multi-meter Make (Fluke / Meggar)

Tong Tester Make (Fluke / Meggar)Tong Tester Make (Fluke / Meggar)

Breaker handling trolley for HT switchboards

Supply of fire retardant / extinguishing Elect. Insulated Synthetic Mat suitable for all voltages not exceeding 33 KV System (with H.T. Trolley movement) Electrically insulated PVC synthetic sheet along with suitable Resin/ Chemical bound (Hardener)/ Adhesive /Pigment/ PVC Strip etc & having minimum current leakage as per IS with dielectric strength test at 65KV, breakdown strength of 145KV and without adverse effect of mineral oil, high insulation resistance (min. 600 Mega ohm per Km.) including material for water proofing of floor & sealing of all joints having Min. width of 1000 mm ± 20mm. Mats shall conform to BIS: DOC NO. ET-02 (5440) Dt.30/04/04, meet requirements of IS 15652:2006, 5216 (part-1, 2&3), IS 8437, IS 3043 & IEC 479 Pub-1 & tested for Tensile/ Elongation properties, Insulation Resistance, effects of Acid Alkaline Diesel & Transformer Oil, Leakage Current Test, Fire Test etc.

33KV Voltage grade having nominal thickness of 3.0 mm ± 10% Class C

Up to 3.3KV Voltage grade having nominal thickness of 2.0mm ± 10% Class A

Supply of 240V, 1-Ph, 50Hz, 1400mm sweep high speed ceiling fan with electronic regulator.

Petroleum Jelly

Cleaning agent (Carbon tetra chloride (CTC) or equivalent)

Contact cleaner spray

Fuse wire

Insulation tape

HT tapes

M-seal

Sealing compound

Silica gel

cotton tape

Teflon tape

Epoxy compound

Supply of Hume Pipes of following sizes with socket at one end:

200 mm DIA

100 MM DIA

LOCAL CONTROL STATION ( LCS )

Supply of Weather Proof Local Control Station of following type, as specified in Technical Specification

Emergency stop push button (Mushroom type) for transformer with lockable facility in OFF position

Supply of 4 Pole Structure with required bracing, cross arm etc for supporting the pin/strain type insulators, GOD (Double Break, Outdoor, Triple pole, Mechanically Gang operated Isolator cum earthing switch electrically interlock 33kV, 1250 A 31.5kA for 3 sec , 50 Hz + 5%), DO fuses (3No) with necessary 33 kV 10KA Station class lightening arresters, CT, PT, Insulators, Jumpers, Guy wires as required, Anti climbing device, Danger board, Outdoor cubical type Metering Panel with Trivector Meter etc. as per CESU requirement, suitable for receiving power from State Electricity Board CESU as per enclosed specifications, codes, standards, SLD, CESU guidelines etc. and complete in all respect. Contractor shall liaison with CESU/State Electricity Board, Statutory Authorities regarding Specification of Metering Panel, CT, PT etc. and shall obtain approval from CESU/State Electricity Board/Statutory Authorities.

Item wise unit prices of following spares for two years operation and maintenance:

Batteries and Battery Chargers

Battery Cell of each type

Insulators Interconnector (each type)

Connectors with Nuts & Bolts (each type)

Vent Plugs

Transformers

Bushings complete with accessories for all 3 phase & neutral for all voltage grades (33/3.45 kV, 5MVA )

Bushings complete with accessories for all 3 phase & neutral for all voltage grades (3.3/0.433 kV, 500KVA )

Complete set of gaskets (33/3.45 kV, 5MVA)

Complete set of gaskets (3.3/0.433 kV, 500KVA)

Equaliser pipe and Explosion vent diaphragm (33/3.45 kV, 5MVA)

PRV with alarm and trip (33/3.45 kV, 5MVA)

Oil Level Gauge (33/3.45 kV, 5MVA)

Complete charge of Silica gel with breather (33/3.45 kV, 5MVA)

Complete charge of Silica gel with breather (3.3/0.433 kV, 500KVA )

Gland packing / O-rings for every valve

Buchholz Relay

Analogue type OTI

Analogue type WTI

CT for WTI

Remote tap position indicator

Oil surge relay for OLTC

Starter contactors, switches and relays for electrical control panels

RTCC Panel

Remote tap position indicator

Auxiliary Relays

MCB of each rating

Push Button Actuator of each type

Indication Lamp (of each type & colour)

Alarm bell (Hooter)

Alarm buzzer

Alarm annunciator (Each Type)

Complete Voltage Transformer (1 phase) with terminal connectors(TC).

Complete Current Transformer with terminal connectors(TC).

Surge Arrester complete with insulating base with Surge counter & accessories

HV Switchboards

BREAKER 33 kV OF EACH RATING

Trip bar spring and any other spring used in the circuit breaker mechanism

Shunt trip coil

Closing coil

Secondary Isolating contact blocks

Micro Switch for Spring Charging

Micro Switch for Service/Test position

Rack in/Rack out handle

Spring Charging handle

Door panel key

BREAKER 3.3 kV OF EACH RATING

Trip bar spring and any other spring used in the circuit breaker mechanism

Shunt trip coil

Closing coil

Secondary Isolating contact blocks

Micro Switch for Spring Charging

Micro Switch for Service/Test position

Rack in/Rack out handle

Spring Charging handle

Door panel key

CONTROL SWITCHES

Trip-Neutral-Close Control Switch

Thermostat

Push Button Element of each type

Push Button Actuator of each type

Indication Lamps (1 no. of each type)

MINIATURE CIRCUIT BREAKER (OF EACH RATING)

METERS

Ammeter of each type

Voltmeter

FUSES (OF EACH RATING)

Fuse link

Fuse fittings

MISCELLANEOUS

Alarm bell

Alarm buzzer

Surge Suppressor

Vacuum Bottle (3.3KV, 1600A)

LV Switchboards

METERS

Ammeter of each type

CONTROL SWITCHES

MCCB 63 A

MCCB 125 A

NEUTRAL EARTHING RESISTOR

Bushing with accessories

Support insulators

Resistor element

FOR LIGHTING FIXTURE

Reflector of each type

Lamp holder of each type.

Allen keys of different sizes as applicable.

FOR INTERLOCKING SWITCH SOCKET & PLUG

Switch of each rating

Fuse base of each rating

Fuse of each rating

Plug Top

ASDB/LSDB

16 A DP MCB

Terminal block.

Capacitor

Supporting insulators

Gaskets

Motor (For each rating)

Bearings (Driving end)

Bearings (Non driving end)

Cooling fan

Terminal block

Grease Nipple & Plug (if applicable)

Space Heater

Inner & Outer Cover fro DE & NDE bearings

FOR LCS

Ammeters

T-N-C Control switch

Indication Light of each colour

Terminal blocks

NIPFS

Fitted nitrogen cylinder (68 liter water Capacity)

Heat sensor assembly

Fire survival cable sufficient for one system

PNRBV

Limit switch for fire detector

Fire detectors

Heating element

MCB, MCCB and control switches of each rating

Control Cards

Semiconductor fuses & HRC fuse links of each type

Isolator switch of each type

PCBs of each type

CABLE TRENCH MATERIAL & ACCESSORIES

Supply of fine river sand in the trench around cables up to a depth of 250 mm (100 mm below the centre line of cable and 150 mm above cable the centre line of cable)

Supply of Class B 9”x 4.5” x 3” bricks for cable trenches

CABLE ROUTE MARKER

Supply of Cable route markers of Round shape made of MS of dia 200mm with suitable engraving as of HT/ LT/ Control/ Data Cable jointed with angle of 30X30X5 mm grouted in concrete of size 150mm x150mm x 500mm.

Supply of 230 V AC, 2 KVA Parallel Redundant UPS System with UPS Distribution Board (with 2 Nos. Incomers with MCCB, Ammeter, Voltmeter, Frequency meter, Indication Lights with Static Switch) and 10 Nos. Outgoing Feeders (with DP MCB) to feed power supply to the instrumentation system etc. This UPS System shall be complete with 2 x 100% Ni-Cd Battery with backup of 5 Hours and other accessories.

Supply of hose proof & weatherproof, Wall/ Structure mounted 24 V DC Power Supply Unit of 100 VA Rating (IP–65 degree of protection) with inbuilt choppers and other accessories suitable for Single 110 V DC Input and Single 24 V DC Output of reputed make.

Supply of SCR based Soft Starter for 3.3. kV Motors for Raw Water Pumps Each Soft Starter shall be suitable for Starting of 1 Nos. Motors. with Bypass Facility from Motor Feeders of 3.3 kV Switchboard.

deleted

ERECTION/ INSTALLATION OF ELECTRICAL ITEMS

TRANSFORMER

Installation, Testing and Commissioning of Transformers excluding filtration and dehydration of oil / winding, Power and Control cable termination but including transportation of transformer and its accessories from stores, dressing of foundation, placing in position on M S base channel / flat, assembly of all accessories supplied loose, topping up with tested oil, all labour and material complete as per drawings / specification and direction of the transformer manufacturer.

5000 KVA, 33/3.45 kV Transformer (ONAN) with OLTC, OLTC Control Panels and RTCC Panels

500 KVA, 3.3/0.433 kV Transformer (ONAN)

Filtration and Dehydration of oil / winding of transformer with streamline filter machine (to be arranged by the Contactor) for bringing the dielectric strength of the oil to the required level as per IS, complete with all labour and material including transportation oil drums from stores.

Installation, Testing and Commissioning of Nitrogen Injection Fire Prevention & Extinguishing System for Transformer for 5000 KVA, 33/3.45 kV Transformers complete in all respect.

HV & LV SWITCH BOARD

Installation, testing and commissioning of following sheet steel enclosed switch boards, free standing, floor mounting, cubicle type, including transportation from the store to the site of erection, assembly, mounting, fixing and wiring of loose components like relays/meters, interconnection of shipping sections and inter panel wiring as necessary, inter bus bar jointing and earthing, operational and functional checking, installation on foundation including leveling and aligning, supply of foundation nuts and bolts, drilling of gland plates with requisite holes, fixing of cable glands supplied loose, plugging of all unused cable entries and other holes found in switch boards for making the same dust and vermin proof with all labour and materials to make the installation complete as per approved drawings, technical specifications and direction of engineer-in-charge, but excluding termination of incoming & outgoing cables. Job shall include rigidly fixing the frame including grouting, if necessary

HV SWITCH BOARD

33kV 3Ph 50Hz 31.5kA 630 A VCB ICOG Panel

3.3 KV, 150 MVA, 1600 A switch board

LV SWITCH BOARD

Extension of Existing 415 V, 36 MVA, 1000 A Switchboard : 1 No. 1000 A Incomer Feeder Drawout Type

Extension of Existing 415 V, 36 MVA, 1000 A Switchboard : 18 Nos. 125A/63A Outgoing Feeders

Installation of sheet steel enclosed, free standing, floor mounting, cubicle type, including transportation from the store to the site of erection, assembly, mounting, earthing, installation on foundation including leveling and aligning, supply of foundation nuts and bolts, drilling of gland plates with requisite holes, fixing of cable glands supplied loose, plugging of all unused cable entries for making the same dust and vermin proof with all labour and materials to make the installation complete as per approved drawings, technical specifications and direction of engineer-in-charge, but excluding termination of cables. Job shall include rigidly fixing the frame including grouting, if necessary.

Neutral Grounding Resistors rated for 3.45/√3 KV ± 10%, 400A for 10 seconds & 80A Continuous Rating , 4.98 ohms ± 10%, for 33/3.45 KV, 5 MVA Transformers.

WEATHER PROOF / HOSE PROOF SWITCH SOCKET

Installation, testing and commissioning of interlocked type switch sockets with matching plugs complete with cable glands, lugs, terminal blocks etc. of following ratings:

63A, 5-pin, 415V (Weather Proof)

25A, 3-pin, 240V (Weather Proof)

LAYING OF CABLE TRAYS

Installation, laying and connecting of FRP ladder type cable trays and horizontal & vertical bends and regular Tees of different radii of various sizes on already erected supports or risers, including joining various cable trays by bolting with G.I. bolts, nuts & washers as per approved drawings (including fixing J-hooks, reducer coupler plate, adjustable coupler plate) as per the desired cable route and as per the drawings and directions of Engineer-in-charge. Job also includes supply of all hardware required i.e. J-hooks, GI Nut, Bolt, Washers etc.

Straight Run Cable Trays

600mm wide

300mm wide

150mm wide

Horizontal Bends

600mm wide

300 mm wide

150mm wide

Vertical Inside Bends

600mm wide

300mm wide

150mm wide

Vertical Outside Bends

600mm wide

300mm wide

150mm wide

Regular Tees

600mm wide

300mm wide

150mm wide

Reducers

600/300mm wide

300/150mm wide

Cross

600mm wide

300mm wide

150mm wide

LAYING OF CABLES

Horizontal and vertical laying, testing (before and after laying) and commissioning of following HV (33KV & 3.3KV) / LV Power & Control cables in readymade trenches, on FRP cable trays / racks, on already installed risers, support hangers, saddles etc. pulling through pipes on walls / columns, steel structures including transportation of cable drums from storage yard to the site, unrolling the drum, laying the required length of cables including supply and fixing of necessary saddles, saddle bars, cable tags, Al clamps for cables laid vertical on walls / columns / structures, risers with all labour, consumable materials and necessary hardware to make installation complete in all respect as per approved standard drawings and direction of engineer-in-charge.

33 KV (E) Grade, XLPE Insulated, PVC inner sheathed, Armoured, FRLS PVC outer sheathed cables along with 36" water pipe line.

3C x 300 sq. mm (Al)

3.3 KV (UE) Grade, XLPE Insulated, PVC inner sheathed, FRLS PVC outer sheathed cables.

3C x 400 sq. mm (Al)

3C x 240 sq. mm (Al)

1.1 KV Grade, XLPE Insulated, PVC inner Sheath, FRLS PVC outer sheathed cables.

3.5C x 400 sq. mm (Al)

3C x 10 sq. mm (Cu)

3C x 6 sq. mm (Cu)

3C x 2.5 sq. mm (Cu)

3.5C x 50 sq. mm (Al)

3.5C x 35 sq. mm (Al)

4CX4 sq. mm (Al)

4CX16 sq. mm (Al)

5C x 2.5 sq. mm (Cu)

7C x 2.5 sq. mm (Cu)

10C x 2.5 sq. mm (Cu)

12C x 2.5 sq. mm (Cu)

19C x 2.5 sq. mm (Cu)

Single core XLPE insulated 3.3 KV grade unarmoured FRLS PVC outer sheathed cable for earthing

1C x 185 Sq.mm. (Al)

Single core XLPE insulated 1.1 KV grade unarmoured FRLS PVC outer sheathed cable for earthing.

1 x 185 sq. mm (Al)

1 x 16 sq. mm (Al)

8 Triad Cable (IS 5831/84), Voltage Grade 1100V , cross section area 1.5 sq mm, conductor/drain material: Electrolytic Annealed Tinned Copper conf. to IS ; 813084, Insulation material : XLPE, Sheath material; Extruded HR PVC Type ST-2 Conf. to IS : 5831/84, Armouring : hot dipped galvanized steel, No. of strands 7.

Termination of cables

End termination and subsequent testing of XLPE/PVC insulated single core / multi core armoured Cables of 33KV/3.3KV/1.1 KV grade, Al / Cu cable using suitable Heat Shrink Termination Kit, excluding supply of glands & lugs but including Glanding, all labour and consumable materials to make installation complete in all respect. The rate shall include drilling, taping of cable insulation, crimping of lugs to the conductor, connection of the lugs to equipment terminal, supply and fixing of G.I. nuts, screws, bolts, washers and other necessary hardware, PVC tape of required grade for taping, making cable entries dust and vermin proof, earthing etc. as per instruction of manufacturer, approved drawings, specifications and directions of engineer-in-charge.

33kV (UE), 3C x 300 sq. mm (Al) XLPE armoured cables

3.3 kV (UE), 3 X 400 sq. mm (Al) XLPE armoured cables

3.3 kV (UE), 3 X 240 sq. mm (Al) XLPE armoured cables

1.1 KV Grade, XLPE Insulated, PVC inner Sheath, FRLS PVC outer sheathed cables.

3.5C x 400 sq. mm (Al)

3C x 10 sq. mm (Cu)

3C x 6 sq. mm (Cu)

3C x 2.5 sq. mm (Cu)

3.5C x 50 sq. mm (Al)

3.5C x 35 sq. mm (Al)

4CX4 sq. mm (Al)

4CX16 sq. mm (Al)

5C x 2.5 sq. mm (Cu)

7C x 2.5 sq. mm (Cu)

10C x 2.5 sq. mm (Cu)

12C x 2.5 sq. mm (Cu)

19C x 2.5 sq. mm (Cu)

Single core XLPE insulated 3.3 KV grade unarmoured FRLS PVC outer sheathed cable for earthing

1C x 185 sq. mm (Al)

Single core XLPE insulated 1.1 KV grade unarmoured FRLS PVC outer sheathed cable for earthing

1 x 185 sq. mm (Al)

1 x 16 sq. mm (Al)

STRAIGHT THROUGH JOINTS

Straight through jointing of HV XLPE insulated armoured cables of following sizes excluding supply of straight through jointing kit including all labour and materials complete as per Technical Specification and direction of engineer-in-charge.

3C x 400 sq. mm (Al, 3.3 KV)

3C x 240 sq. mm (Al, 3.3 KV)

DISTRIBUTION BOARDS

Installation, testing and commissioning of following floor / wall mounted DC Distribution Boards, including supply and fabrication of epoxy painted MS frame, operational and functional checking, drilling of gland plates with requisite holes, fixing of cable glands, plugging of all unused cable entries and other holes found in the boards to make the same dust and vermin proof with all labour and consumable materials to make installation complete as per approved drawings, specifications and directions of engineer-in-charge.

115 V, 2 Wire, sheet steel enclosed DC Distribution Board (DCDB) . It shall consist of 1 nos. incoming 63 A DP MCCB incomers (with ON & OFF Indication Light) and 16 Nos. 32 A DP MCB as outgoing feeders.

Installation, testing and commissioning of following wall mounted Lighting sub Distribution Boards / Single Phase Socket Distribution Boards, including supply and fabrication of epoxy painted MS frame, operational and functional checking, drilling of gland plates with requisite holes, fixing of cable glands, plugging of all unused cable entries and other holes found in the boards to make the same dust and vermin proof with all labour and consumable materials to make installation complete as per approved drawings, specifications and directions of engineer-in-charge.

415 V, 9-way wall/ Steel Structure mounted Sheet steel enclosed Lighting Sub Distribution Board / Power Distribution Board in IP55 degree of protection having 1 No. Incoming (63 A 4 P MCCB) and 3 Nos. feeder circuit of 63A DP RCBO having 9 Nos. outgoing of 16 A DP RCBO (i.e. 3 Nos. 16 A DP RCBO per circuit).

415 V, 9-way wall/ Steel Structure mounted Sheet steel enclosed Lighting Sub Distribution Board in IP55 degree of protection having 1 No. Incoming (63 A 4 P MCCB) and 3 Nos feeder circuit of 63A DP RCBO having 9 Nos. outgoing of 16 A DP RCBO (i.e. 3 Nos. 16 A DP RCBO per circuit), photocell/timer controlled with Contactor.

LIGHTING FIXTURES AND JUNCTION BOXES

Installation, connection, testing and commissioning of pre-wired LED Lighting fixtures along with integral /non-integral control gears, lamps, Driver etc., mounting accessories, including cable glanding, crimping of lugs on cable conductor & connecting cables at fixtures, earthing, junction boxes, etc. including supply of all connecting materials like clamps, supports, conduits, down rods etc. as required as well as transportation from store to site of erection with all labour and material to make installation complete in all respect as per approved drawings, specifications and directions of engineer-in-charge. The rates shall be valid for all mounting heights.

45 W LED Street Lighting Fixtures.

90 W LED Street Lighting Fixtures.

240V 1-ph suspension/ wall mounted T8 type LED Lighting Fixture with/ without reflector having IP20 Protection

2 x 20 W LED suspension mounted Lighting Fixture with vitreous enameled reflector type fixture.

110V DC, hose and weather proof Lighting fixtures suitable for use in safe area complete with all accessories and all hardware for fixing the lighting fittings with ceiling / wall / pole of following types as specified in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/SecVI-5.0).

100 W GLS Bulk head DC Panic Lighting fixtures

240V AC,1-Ph, Flame proof Lighting fixtures with integral control gear box and lamps suitable for use in hazardous area Zone-1 having IP-66 degree of protection complete with all accessories and all hardware for fixing the lighting fittings with structure / surface (Including flameproof cable glands).

1 x 20 W LED tube light fixture

Installation, connection, testing and commissioning of Junction Boxes, including cable glanding, crimping of lugs on cable conductor & connecting cables, earthing etc. including supply of all connecting materials like clamps, supports etc. as required as well as transportation from store to site of erection with all labour and material to make installation complete in all respect as per approved drawings, specifications and directions of engineer-in-charge. The rates shall be valid for all mounting heights.

63A, 415V, 3 Ph. & N, 4 way hoseproof & weather proof junction boxes in cast aluminium (LM6) enclosure complete with terminal block, rolled aluminium cable glands suitable for 2Nos. 3.5Cx50 Sq. mm (Al) & 1 no. 3 x 2.5mm2 cable and threaded plug.

25A, 230V, 1 Ph. & N, 4 way hoseproof & weather proof junction boxes in cast aluminium (LM6) enclosure complete with terminal block, rolled aluminium cable glands suitable for 3 x 2.5mm2 cable and threaded plug.

PLANT LIGHTING POLES

Erection and commissioning of following hot dipped galvanised mild steel tubular swaged lighting poles including transportation of required items from owner’s issue point to site and installation of poles, junction box, supply of requisite cable glands and tinned copper lugs, cable termination, necessary hardware required for excavation, providing concrete foundation ( ratio of cement : sand : stone chips = 1:2:4) for ground installation, disposal of surplus earth within 30 m lead, earthing and painting with all labour to make installation complete in all respect as per instruction and directions of engineer-in-charge.

9m. high ground mounted poles (Single Arm)

5m. high ground mounted poles (Single Arm)

EARTHING SYSTEM

EARTH PIT

Installation, testing and commissioning of earth pits as per earthing layout drawings (excluding supply of safe earth electrodes & accessories) including digging the earth up to required depth, erecting safe earth electrode, disposal of surplus earth (as directed by engineer-in-charge) and back filling of the pit as required including supply of erection material providing necessary brick works and other civil works, fixing G.I. L-shaped test links and brackets, twisted piece and connecting to it earth electrodes and earth strips with all labour and materials to complete installation work in all respect as per approved drawings, specifications and directions of engineer-in-charge

EARTH BUS BAR

Installation and commissioning of hot dip galvanised earth bus bar of size 360 mm x 75 mm x 10 mm with 10 holes of 14 mm dia. including all labour and materials to complete installation in all respect as per approved drawings, specifications and directions of engineer-in-charge.

EARTHING GRID

Installation, testing and commissioning of Hot dip galvanised G.I. earthing strip running on O.H. cable trays / cable trays in underground cable trenches / buried under soil in already excavated cable trenches of depth 600mm or supported by G.I. saddles & saddle bars as mentioned below including interconnection between different earth pits, strip / cable for connection to various equipments & system neutral, necessary hardware for connection and interconnection between earth bus bars including all labour and miscellaneous materials to make installations complete in all respect as per approved drawings, specifications, instructions and directions of engineer-in-charge.

75mm X12mm

50mm X 8mm

32mm X 6mm

25mm X 3mm

8 SWG GI wire

FABRICATION OF STEEL STRUCTURE

Fabrication and installation of MS frame supports and brackets for various equipment base frame, miscellaneous electrical equipment support, made of channels, angles, flats etc. of different sections including bolting, welding, riveting, supply of necessary anchor bolts and grouting etc. including 2 coats of zinc rich anti-rust epoxy primer and 2 finished coats of epoxy paint including breaking wall, floor etc. and making good the same with all labour and consumable materials to complete installation in all respect as per approved drawings, specifications and directions of engineer-in-charge

Fabrication and Installation of 8mm thick chequered plate in flooring, steps, covers over cable trenches in switch board room, painting with one coats of bitumen paint in the 50% thinner with two coats of black bitumen paints including supply of all consumables and paints.

Fabrication & installation of 2 mm thick Al sheet for rain protective hood for equipment e.g. motors, switch sockets, junction boxes etc.

G.I. PIPES / HDPE PIPES

Installation of G.I. pipes of following sizes for cable protection, floor sleeves etc. fixed on a steel structure, concrete, laid in trenches including concrete cutting, bending, threading etc.to a clamp, nuts, bolts sockets, reducers, spacers, plug, bushing, chipping of concrete floor, breaking of concrete cable trench, walls and complete with all labour and material as per directions of engineer-in-charge.

Cutting, chipping, breaking of RCC floor and wall for making holes/cut out/grooves etc. and making good the damage after laying pipes, cable etc. With cement, sand mortar as required.

Same as above but for brick walls.

Drilling of hole under Road for laying of Pipe for Cable pulling

100 NB Dia.

150 NB Dia.

CAPACITOR BANK

Installation, Testing & Commissioning of Capacitor Bank alongwith VCB, RVT, series reactor, Control Panel, APFC Relay, HT vacuum contactor, HT Fuse, Relays etc. complete in all respect.

500 KVAR Capacitor bank (2 Steps of 250KVAR each)

DC SYSTEM

Installation & Commissioning of medium discharge Nickel Cadmium type, 110 V, 80 AH battery bank with 50 A Battery Charger complete with one no. cell booster as per specification in Technical specification - Electrical System (Doc No. PC150/E/111/P-II/Sec-5.0), Technical Specification - Battery Charger (Doc. No. PC150-TS-0810) and Technical Specification - Battery (Doc. No. PC150-TS-0811). The item includes batteries batteries with all acesories including Battaery Stand; Main Float cum Load cum Boost charger, Standby Float cum Load cum Boost charger; interconnecting Power copper cables, insulated copper links, earthing of battery Charger and battery stand, connection and termination of power and control cables of battery charger, battery bank and etc., supply of double compression rolled aluminium cable glands and suitable cable lugs (Bi metallic), plugging of all unused cable entries etc., all consumables, materials, labour, tools and tackles, etc. for the completeness of system as per drawings, specification and directions of Engineer-in-Charge.

FCMA Starter

Installation, Testing & Commissioning of 3.3 KV FCMA Starter with Vacuum Contactors, HT Fuses, Metering etc. for 3.3 kV Motors for Water Pumps complete in all respect .

LOCAL CONTROL STATION ( LCS )

Installation & Commissioning of Weather Proof Local Control Station of following type.

EXHAUST FANS

Installation & Commissioning of single phase exhaust fan with guards/ louvers, along with necessary brackets, all required civil works, making good the walls after fixing the fans etc.

450 mm sweep heavy duty exhaust fan with self opening louvers.

Installation & Commissioning of single phase flameproof chemical resistant industrial exhaust fan (suitable for use in hazardous area Zone-1) with guards/ louvers, along with necessary brackets, all required civil works, making good the walls after fixing the fans etc.

300 mm sweep heavy duty exhaust fan.

Installation & Commissioning of the stainless steel SS-304 air terminations, base plate & clamping of down Conductor complete with base plate, concrete coping fixing accessories and clamping with down Conductor

MISCELLANEOUS

Fixing of Caution boards / dangers boards written in ENGLISH & HINDI of the following voltages.

415 Volts

Fixing of shock treatment chart written in English and Local language duly framed and approved by engineer-in-charge.

Fixing of Do & Don’t chart as per Indian Electricity Rules in Aluminum frame with glass

Fixing of S/S Single Line Diagram in Aluminum frame with glass.

Installation of portable CO2 type fire extinguisher (4.5 liter capacity).

Installation of Sand buckets with stand (each with at least 3 sand buckets).

Fixing of CPR (CARDIO PULMONARY RESUSCITATION) Charts.

Fixing of High Voltage danger signage (Skull & bones).

Fixing of Exit Route / Emergency Exit Route Signage.

Fixing of synthetic insulating mats in front of various panel boards as per directions of engineer-in-charge including supply of all consumables for fixing.

33KV Voltage grade having nominal thickness of 3.0 mm ± 10% Class C

Up to 3.3KV Voltage grade having nominal thickness of 2.0mm ± 10% Class A

Grouting and Installation of Cable Route Marker

Installation , testing and commissioning of 240V, 1-Ph, Wall Mounting Fans / Ceiling Fans (with Electronic Regulator) / Man Cooler Fans etc on wall / Ceiling / Steel Structure including supply, fabricating and grouting of MS Frame / Hooks and other hardware etc.

Installation and commissioning of 32 Amps D.P./ 63/ 125A T.P.N. switch/ Welding receptacles/ Photocell Switch/ Energy Meter/ Telephone DP or other equipment of equivalent size in box on suitable angle iron frame or in a M.S. Box including grouting on walls or welding with structure.

Installation, Testing & Commissioning of 4 pole structure with required bracing, cross arm etc for supporting the pin/strain type insulators, , GOD, DO fuses (3No) with necessary 33 kV 10KA Station class lightening arresters, trifurcating cable box, CT, PT, , Insulators, Jumpers, Guy wires as requiredAnti climbing device, Danger board etc. , Outdoor cubical type Metering Panel with Trivector Meter as per CESU requirement , suitable for receiving power from State Electricity Board CESU as per enclosed specifications, codes, standards, SLD, CESU guidelines etc. and complete in all respect.

Testing and commissioning of 3-Phase, Squirrel Cage, Weatherproof Induction Motors of following ratings excluding cable glanding, cable termination, dehydration of windings but including checking & replenishment/ replacement of bearing grease/ lubricant; checking of IR values between each winding & motor frame & checking of continuity of rotation, if required, by changing supply connections; trial runs on NO LOAD & ON LOAD; supply of approved grease/ lubricant & necessary hardware; all work, labour & materials complete as per specifications, documents, codes & standards & directions of Owner’s Engineer-in-charge. (Contractor to keep proper record of tests on motors for NO LOAD & ON LOAD runs).

3.3 kV Motors of Rating upto 1000 KW

EXCAVATION AND BACK FILLING

Excavation 300 mtr. length x 1000 mm wide x 1250 mm deep and 7000 mtr. Length x 300 mm x 750 mm deep for laying of cables including disposal of excavated earth, lead up to 100 mtrs. and lift up to 1.5 mtrs., disposed earth to be levelled and neatly dressed

Back filling with excavated earth in trench including consolidating each deposited layer by ramming, dressing etc.

FINE RIVER SAND

Spreading of approved fine river sand in cable trenches up to a depth of 250 mm (100 mm below the centre line of cable and 150 mm above cable the centre line of cable) including all labour and materials to make the installation complete in all respect as per approved drawings, specifications and directions of engineer-in-charge.

BRICKS

Spreading of approved first class bricks of 4 inch thickness in cable trenches for cable protection including all labour and materials to make installation complete in all respect.

Dismantling of Electrical equipments in the existing Pump House Area and shifting of same as per direction of Engineer-in-charge.

Installation of Hume Pipes of following sizes:-

200 mm Dia.

100 mm Dia.

Installation, testing and commissioning of 230 V AC, 2 KVA Parallel Redundant UPS System with UPS Distribution Board (with 2 Nos. Incomers with MCCB, Ammeter, Voltmeter, Frequency meter, Indication Lights with Static Switch) and 10 Nos. Outgoing Feeders (with DP MCB) to feed power supply to the instrumentation system etc. This UPS System shall be complete with 2 x 100% Ni-Cd Battery with backup of 5 Hours and other accessories.

Installation, testing and commissioning of hose proof & weatherproof, Wall/ Structure mounted 24 V DC Power Supply Unit of 100 VA Rating (IP–65 degree of protection) with inbuilt choppers and other accessories suitable for Single 110 V DC Input and Single 24 V DC Output of reputed make.

Installation, testing and commissioning of SCR based Soft Starter for 3.3. kV Motors for Raw Water Pumps Each Soft Starter shall be suitable for Starting of 1 Nos. Motors. with Bypass Facility from Motor Feeders of 3.3 kV Switchboard.

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Schedule of Rates For Temporary & Permanent Cathodic Protection System

Basic surveys, Design, Detailed Engineering, Supply, testing at works, transportation on FOT Project site in well packed condition, Storage at site, transportation to work place, Physical verification/ inspection at site, Installation, testing ,commissioning of TCP & PCP system for underground steel pipeline network of 36"dia, 3LPE Coated Pipelines which shall includes but not limited to MMO anodes, Cables, Deep well anode ground beds, TR units, AJB, CJB, Sacrificial Mg anode, Zn ribbon anodes for casing protection, Type A/A1/B/C/D/E/F/G Test Stations, Cu/CuSO4 reference electrode, Spark gap surge diverter with Zinc grounding cell for Monolithic insulating/insulating flange joint, Zinc Grounding Anodes & Solid State Polarisation cell for HT Electric Line Crossing, Thermit Weld Kit along with all accessories for 25/06/10 sq.mm cable to pipe connection including all work labour, materials, hardwares, civil masonary & structural materials. Scope shall also include Supply of tools and equipments for Erection, Pre commissioning & Commissioning activities, Supply of Mandatory Spares etc. Further scope shall also includes Post Commissioning CP surveys like CIPL, DCVG, AC/DC interference detection & mitigation Survey etc, supply and installation of mitigative measures in order to achieve adequate level of protection as per NACE criteria, TCP system monitoring for 24 weeks from date of commissioning of TCP, Monitoring of complete PCP for 3 month from date of commissioning, complete with all work, labour, materials, hardware, civil masonry & structural materials. Above activities shall be as per Technical Specification for Electrical System (PC150/E/111//) and its attachments Technical Specification - Cathodic Protection Power Supply Module (CPPSM) (PC150-TS-0817), Technical Specification - Cathodic Protection Transformer Rectifier Unit (PC150-TS-0818), Technical Specification - Impressed Current Cathodic Protection System (PC150-TS-0819), drawings and instruction of Owner’s Engineering-charge.

Specified Size Thk (inch) Material Coating Type (inch) 36" CS 3LPE COATING``

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PART D

SCHEDULE OF RATES FOR CIVIL WORKS

DREDGING WORKS, BATHYMETRIC & PIPELINE ROUTE SURVEY

Dredging and desilting of sediments/materilas/ Aquatic plants viz: hydrilla, water hyacinth, duck weed, trash etc., and deepening the Brahmani river in and around the Intake well and intake channel bed, upto a depth of 1.5 m below minimum water level required for intake well, using Cutter Suction dredger. Dismantling and desiltation of the natural spur formed u/s of intake well. De-silting by dredging shall be carried out in approx. 2.5 hectares of area demarcated in the Brahmni river and adjoining land and disposing the dredged materials up to a distance of 2.5 km. With inclusive of soils such as sand, silt mixed with/without clay or soft clay. Including Mobilization of equipment, loading and transporting complete in all respect and as per direction of Engineer-in-Charge.

Bathymetric Survey in and around intake well up to the required depth to ascertain the quanity of river bed material prior to an after dredging work at a suitable grid interval, as decided by EIC, is to be done.

ARCHITECT PLANNER

Engagement of the services of Archictect Planner for the renovation work of the existing structure as well new structures (inclusive of supply of materials and services)

EARTH WORKS

Excavation to required side slopes below ground level in all kinds of soils as defined in IS: 1200 for foundations, isolated pits, trenches for pipelines /cables, pipe sleepers, drains, etc., to the required levels and grades in both dry and wet conditions, including de-watering of accumulated water from any source, dressing of sides and ramming of bottoms, getting out excavated earth with lift upto1.50 M and disposal of surplus excavated materials within a lead of 500 M including stacking in layer not exceeding 20 cm, levelling and dressing etc., including providing temporary supports to all service lines such as overhead and underground water, sewage and drain pipes, cables etc. and shoring and strutting including dewatering wherever necessary, complete in all respects as per direction of Engineer-in-Charge.

Lift from 1.5 M to 3.0 M.

Locating and survey of existing 900mm buried concrete pipeline and other facilities in the ROU, obtaining work permits/NOC from various statutory authorities having jurisdiction before execution of the work, and complying with all stipulations/conditions/recommendations of the authorities; cleaning & grading of the ROU; Counting the number and type of trees cut in presence of DFO/concerned authorities and keeping record thereof; cutting/uprooting of trees within ROU, shifting of all obstruction within the ROU/pipeline route alignment viz. electrical line/pole, telephone line (poles), foreign pipeline, coordination with concerned authorities and obtaining work permits/NOC from these authorities, surveys for crossings;trenching to all depths including excavation in all types of soils including chiseling as required for removal of the existing buried pipeline, including removal of pipe casings, valves, deployment of required equipments, machinery & manpower, carrying out necessary co-ordination, liason & interface with local people & other agencies, providing temporary access way/ pathway for local people (as required); Arrangement of all additional land required for contractors storage, access to construction; supply of all materials, consumables; carrying out cutting, lifting, removal , transportation, handling, including loading and unloading of existing pipeline including deployment of trailers, trucks, equipments & cranes; transportation and disposal of the unserviceable excavated concrete pipes up to authorized dumping ground as decided by EIC, stacking of serviceable concrete pipes within plant battery limit/as per deceision of EIC, including suitable end blinding of the pipeline sections at crossings or sections where pipeline are not/cannot be removed; carrying out all temporary , ancillary , auxiliary works and all incidental & associated works not indicated herein but required to complete the work as per scope of work, specifications, standards, drawings and other provisions of the contract & instructions of Engineer-in-charge.

Disposal : Removal and carriage of surplus excavated earth, debris, etc., from the site of work to dump yard as per instructions of EIC, beyond the initial lead of 500 M and spreading and levelling the same in layers not exceeding 20 cm thickness including loading and unloading as per the direction of Engineer-in-Charge.

Same as item No. 137.13, but for lead distance up to 5-10 km

Same as item No. 137.13, but for lead distance up to 10-20 km

Backfilling: Filling with available excavated good earth (excluding rocks / boulders), as approved and directed by Engineer-in-Charge, in trenches, plinth, under floors, sides of foundation etc., at all depths in layers not exceeding 20cm. in thickness including consolidating and dressing each deposited layer by ramming and watering with lead upto 50 metres, complete in all respects.

Banking excavated earth in layers not exceeding 20 cm in depth, breaking clods, watering, rolling each layer with ½ tonne roller, or wooden or steel rammers, and rolling every 3rd and top-most layer with power roller of minimum 8 tonnes and dressing up, in embankments for roads, flood banks, marginal banks, and guide banks, reservoirs etc., lead upto 50 m and lift upto 1.5 m : - All kinds of soil

Dry stone pitching 22.5 cm thick including supply of stones and preparing surface complete.

PLAIN CEMENT CONCRETE (PCC)

Providing and laying Plain Cement Concrete (PCC) of 1:4:8 (1 cement: 4 coarse sand: 8 graded stone aggregate 20 mm nominal size), machine mixed and mechanically vibrated in foundations and plinth beams, for rafts, footings, bases of pedestals, trenches and pits, machine and equipment foundations, pile caps, pipe supports, etc., including all necessary cost of centering and shuttering, complete in all respects as per direction of Engineer-in- Charge.

Providing and laying Plain Cement Concrete (PCC) of 1:3:6 (1 cement: 3 coarse sand: 6 graded stone aggregate 20 mm nominal size), machine mixed and mechanically vibrated in foundations and plinth beams, for rafts, footings, bases of pedestals, trenches and pits, machine and equipment foundations, pile caps, pipe supports, etc., including all necessary cost of centering and shuttering, complete in all respects as per direction of Engineer-in- Charge.

REINFORCED CEMENT CONCRETE (RCC)

Providing and laying in position reinforced cement concrete in columns, beams etc. including the cost of centering, shuttering, finishing but excluding reinforcement - All work above plinth level

Design mix M20 grade concrete

Design mix M25 grade concrete

Design mix M30 grade concrete

Providing and laying in position reinforced cement concrete in foundations, walls, plinth beams etc. including the cost of centering, shuttering, finishing but excluding reinforcement - All work up to plinth level

(1) Design mix M20 grade concrete

(2)Design mix M25 grade concrete

(3)Design mix M30 grade concrete

Repairing & Renewing existing RCC/Cement concrete works in patches including chipping / dismantling the damaged portion to required depth/thickness and re-doing the same with rich cement concrete/cement mortar and making good the same as the existing shape. Including scaffolding, centering, shuttering and disposal of unserviceable material within 500 metres leads.etc. Complete in all respects as per direction of Engineer-in- Charge.

Grading roof for water proofing treatment with - Cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20mm nominal size)

Neat cement punning.

REINFORCEMENT AND EMBEDMENTS

Steel reinforrcement for R.C.C. work including straightening, cutting, bending, placing in posision and binding all complete with hot rolled, cold twisted, weldable high yield deformed CRSD (Corrosion Resistance Steel with Fe500D properties) rebar having Characteristic yield strength 500N/mm²,in accordance with IS:1786. (Fe 500 of only TATA/SAIL/JSW/RINL/SHYAM STEEL make steel to be used)

Anchor Bolts: Supplying, fabricating and fixing in position M.S. holding down bolts assembly consisting anchor bolts, heads, nuts, washers etc., and the like including embedding in cement concrete/R.C.C. works including one coat of approved quality anti-corrosive paint over a coat of approved quality primer. (All material supply is in contractor's scope.)

Insert Plates: Supplying, fabricating, erecting and fixing in position to line and level all M.S Inserts such as anchor plates, angles, tees, channels, plates with lugs, hooks, sleeves etc. embedding in cement concrete /R.C.C. works at all levels including welding, bolting, drilling, cutting, scaffolding, holding in position, providing one coat of approved anti-corrosive paint and / or Bituminous paint on exposed surfaces, etc. all complete in all respects and as per direction of Engineer-in-Charge.(Templates if any required for fixing the inserts will not be paid for).

STRUCTURAL STEEL

Supplying, de-rusting by shot blasting fabricating, erecting, hoisting and fixing in position structural steel work in rolled steel joints, channels, angles tees, flats, plates, lattice members built up / compound sections in columns, portals, girders, beams, bracings, trusses, Purlins, rafters, staircase, steps, hand-railings, walkway, toe plates, side walling, trestles, Conveyor gantries, screens etc. including gusset plates, anchor plates etc., including site and shop fasteners, riveting, bolting, welding at shop or work site at all heights etc. & epoxy painting complete direction of Owner / Consultant. (All material supply is in contractor’s scope including paints)

With providing and applying two coats of chlorinated rubber based high build zinc phosphate primer of approved brand and manufacture compatible to chlorinated rubber paint at a dry film thickness of 50 micron per coat on structural steel work after preparation of surfaces including providing and applying two coats of chlorinated rubber based paint of approved colour, brand and manufacture at a dry film thickness of 50 microns per coat on structural steel work complete in all respects as per specifications and direction of Engineer-in-Charge.

Providing and fixing rolling shutters of approved make made of 80 mm wide MS laths and interlocked together through their entire length and jointed together at the ends by end locks, mounted on specially designed pipe shaft with bracket plates, guide channels and arrangement for inside and outside locking with push‐pull operation complete including cost of wire spring and hood cover for the shutters and painting with synthetic enamel paint of approved brand and manufacture of required colour to give an even shade - new work with two coats inculding a coat of approved steel primer and a coat of mordant solution with 38 gms of copper acetate in a litre of soft water.

Extra for providing mechanical device chain and crank operation for operating rolling shutters. - Exceeding 16.80 sqm in the area

Structural steel work in single section/built up section, fixed with or without connecting plate, including cutting, hoisting, fixing in position and painting with synthetic enamel paint of approved brand and manufacture of required colour to give an even shade - new work with two coats inculding a coat of approved steel primer and a coat of mordant solution with 38 gms of copper acetate in a litre of soft water.

Steel work welded in built up sections/ framed work/MS Screens for Sluice Gates/trash racks, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer using structural steel etc. as required. - In gratings, frames, guard bar, ladder, railings, brackets, gates and similar works

Providing mechanical device chain and crank operation for lifting mechanism - for above

Providing, fabricating and fixing in position double leaf transformer gates of any height with one wicket door within the main gate, all made out of structural steel sections such as M.S. Angles, Tees, Channels, Plates, Flats, etc., for all horizontal, vertical and diagonal members, M.S. Gusset plates including providing and fixing in position at all heights hard drawn steel wire fabric mesh of size 75 mm x 25 mm and weight not less than 7.75 kg/sq.m. welded with frames, including providing and fixing necessary lock plate, handles, locking arrangement and other fittings, drilling of holes wherever required, welding etc. including providing necessary hinge plates welded to insert plates embedded in RCC columns, bolts and nuts for hinge etc. including surface preparationby shot blasting/power driven brushes, providing and applying painting, complete in all respects as per drawings and direction of Engineer-in-Charge

With providing and applying two coats of high build zinc phosphate primer of approved brand and manufacture compatible to chlorinated rubber paint at a dry film thickness of 50 micron per coat on structural steel work after preparation of surfaces including providing and applying two coats of chlorinated rubber based paint of approved colour, brand and manufacture at a dry film thickness of 50 microns per coat.

BRICK WORK, PLASTERING & FINISHING

Providing and constructing Brick work with non modular fly ash bricks conforming to IS:12894, class designation 10 average compressive strength in in cement mortar 1 : 6 ( 1 cement: 6 coarse sand )inwalls, etc. at all depths, places and positions including raking out joints, curing, scaffolding etc. complete excluding plastering and painting.

Supplying and providing coarse rubble stone masonry (300 Thick) in cement mortar 1: 6 ( 1 cement: 6 coarse sand) on sloping surfaces of earthen embankment at all heights above ground bed level, complete in all respect and as per direction of Engineer-in-Charge.

Repairs to plaster of thickness 12 mm to 20 mm in patches of area 2.5 sq. meters and under, including cutting the patch in proper shape, raking out joints and preparing and plastering the surface of the walls complete, including disposal of rubbish to the dumping ground, all complete as per directions of Engineer-In-Charge. - With cement mortar 1:4 (1 cement : 4 fine sand)

12 mm thick cement plaster 1:6 (1 cement: 6 fine sand) after properly cleaning etc. as per instruction of PDIL Engineer.

15 mm thick cement plaster 1:6 (1 cement: 6 fine sand) after properly cleaning etc. as per instruction of PDIL Engineer.

6mm thick cement plaster to ceiling of mix 1:3 (1 cement: 3 fine sand).

Providing and applying two (2) coats of Oil bound washable distemper paint over Interior walls of plastered surfaces as per IS 161, of approved manufacturer and in approved shades, including cleaning and preparing the wall surface, one layer of primer with distemper primer, curing, labour, material, scaffolding, equipment, handling, transportation etc. Cleaning stain from floors, walls, glass panes etc. all complete as per instructions of the Engineer. etc.at all elevations.

On new work

On old work

Providing and applying two (2) coats of Acrylic smooth of approved make (Asian/ Nerolac/ Berger or equivalent) as per IS 15489 of approved manufacture, quality and shades over exterior walls including labour, materials, equipment, handling, transportation, finishing, scaffolding and preparing the surface etc. Cleaning stain from floors, walls, glass panes etc. all complete instructions of the Engineer at all elevations. Roller to be used in the paint application.

On new work

On old work

Painting with synthetic enamel paint of approved brand and manufacture including a coat of approved primer, of required colour to give an even shade.

Providing and applying plaster of paris putty of 2 mm thickness over plastered surface to prepare the surface even and smooth complete.

Distempering with dry distemper of approved brand and manufacture (two or more coats) of required shade on new work, over and including water thinnable priming coat to give an even shade.

FENCING (MESH) & PAVER BLOCK

Providing and fixing G.I. chain link fabric fencing of required width in mesh size 50x50 mm including strengthening with 2 mm dia wire or nuts, bolts and washers as required complete as per the direction of Engineer-in-charge. - Made of G.I. wire of dia 4 mm

Providing and fixing concertina coil fencing with punched tape concertina coil 600 mm dia 10 metre openable length ( total length 90 m), having 50 nos rounds per 6 metre length, upto 3 m height of wall with existing angle iron ‘Y’ shaped placed 2.4m or 3.00 m apart and with 9 horizontal R.B.T. reinforced barbed wire, stud tied with G.I. staples and G.I. clips to retain horizontal, including necessary bolts or G.I. barbed wire tied to angle iron, all complete as per direction of Engineer-in-charge, with reinforced barbed tape(R.B.T.) / Spring core (2.5mm thick) wire of high tensile strength of 165 kg/ sq.mm with tape (0.52 mm thick) and weight 43.478 gm/ metre (cost of M.S. angle, C.C. blocks shall be paid separately)

Providing and laying factory made chamfered edge Cement Concrete paver blocks In foot path, park & lawns driveway or light & traffic parking etc. of required strength, thickness & size/ shape, made by table vibratory method using PU mould, laid in required colour & pattern over 50mm thick compacted bed of course sand, compacting and proper embedding/laying of inter locking paver blocks into the sand bedding layer through vibratory compaction by using plate vibrator, filling the joints with sand and cutting of paver blocks as per required size and pattern, finishing and sweeping extra sand, all complete as per manufacturer's specifications & direction of Engineerin-Charge. - 80mm thick Cement concrete paver block of M-30 grade with approved colour, design & pattern.

FLOORING

Providing and laying TRIMIX RCC of grade M25 machine mixed, mechanically vibrated and fair finish the surface with heavy duty ironite floor topping (as per manufacturer specification) in panel not more than 3.0 m x 3.0 m, including cost of shuttering & curing but excluding cost of reinforcement.

Providing and laying Vitrified finish ceramic floor tiles on skirting made from tiles 600mm x 600mm (thickness to be specified by manufacturer) of height 100mm of first quality tiles conforming to IS:15622 of KAZARIA, NAVEEN, NITCO, ORIENT, SOMANY or equivalent make in all colours, shade and design as approved by E.I.C. laid on 20mm thick cement mortar 1:4 (1 cement: 4 coarse sand) including pointing the joints with white cement and matching pigment of matching shade complete in all respect at any level.

Providing and laying 1st quality ceramic glazed tiles 300mm x 300mm conforming to IS: 15622 of minimum thickness 5mm of approved make like KAJARIA, NITCO, ORIENT, SOMANY or equivalent make on walls in all colours, shade and design as approved by E.I.C.over 12mm thick bed of cement mortar 1:3 (1 cement: 3 coarse sand) and jointing with grey cement slurry @ 3.3Kg per Sq.m. including pointing in white cement mixed with pigment of matching shade complete.

IPS Flooring: Providing and laying in position at all heights cement concrete mix 1:2:4 (1 cement: 2 coarse sand : 4 graded stone aggregate) in panels of 2 metre square or as directed and finished with floating coat of neat cement including providing cement slurry ( with cement @ 2.2 kg/sq.m.), rounding of edges and glass strips but excluding the cost of nosing of steps etc., complete : - 40 mm. thick with 20.0 mm nominal size stone aggregate

Making Plinth protection 50mm thick of cement concrete 1:3:6 (1 cement: 3 coarse sand : 6 graded stone aggregate 20 mm nominal size) over 75mm thick bed of dry brick ballast 40 mm nominal size, well rammed and consolidated and grouted with fine sand, including necessary excavation, levelling & dressing & finishing the top smooth.

SANITARY INSTALLATION

Providing and fixing Chlorinated Polyvinyl Chloride (CPVC) pipes, having thermal stability for hot & cold water supply, including all CPVC plain & brass threaded fittings, i/c fixing the pipe with clamps at 1.00 m spacing. This includes jointing of pipes & fittings with one step CPVC solvent cement and the cost of cutting chases and making good the same including testing of joints complete as per direction of Engineer in Charge. Concealed work, including cutting chases and making good the walls etc.

15 mm nominal outer dia pipes

20 mm nominal outer dia pipes

Providing and fixing on wall face unplasticised Rigid PVC rain water pipes conforming to IS : 13592 Type A, including jointing with seal ring conforming to IS : 5382, leaving 10 mm gap for thermal expansion, Single socketed pipes.

75 mm dia.

100 mm dia.

Providing and fixing vitreous china wash basin of Parryware or approved make and colour with C.I. brackets 15mm C.P. brass Pillar taps Jaquar, no.011, 32 mm C.P. brass waste of standard pattern , including painting of fittings and C.I. brackets, cutting and making good the walls wherever required. - White Vitreous China Wash basin size 630 x 450 mm with a pair of 15 mm C.P. brass pillar taps

Providing and fixing white vitreous china pedestal type water closet (European type W.C. pan) of Cera make or equivalent with seat and lid, 10 litre low level white PVC flushing cistern with manually controlled device conforming to IS: 7231 with all fittings and fixtures complete including cutting and making good the walls and floors wherever required, including providing and fixing jet to W.C. Pan(European). - W.C. pan with ISI marked white solid plastic seat and lid

Providing and fixing C.P. brass bib cock of Jaquar / Cera / Hindware / Parryware or equivalent make, chrome finish of approved quality and 15 mm nominal bore.

Long body bib cock

Short body bib cock

Providing and fixing C.P. brass angle valve, 15 mm nominal bore of Jaquar make no.053 chrome finish or equivalent for Wash basins, urinals etc. of approved quality conforming to IS:8931

Providing and fixing toilet paper holder C.P. brass of approved make Jaquar / Cera / Hindware / Parryware or equivalent chrome finish.

Providing and fixing PTMT liquid soap container 109mm wide, 125mm high and 112mm distance from wall of standard shape with bracket of the same material with snap fitting of approved colour and make, complete in all respect.

Providing and fixing PVC waste pipe 32mm or 40mm rigid with elbow, tee, reducer etc. as required to complete in all respect to wash basin etc.

Providing and fixing CP Jalli of approved make for traps.

Providing and fixing brass ferrule with C.I. mouth cover including boring and tapping the main : - 20 mm nominal bore

Providing and placing on terrace (at all floor levels) polyethylene water storage tank, IS : 12701 marked, with cover and suitable locking arrangement and making necessary holes for inlet, outlet and overflow pipes but without fittings and the base support for tank.

Providing and construction of septic tank 2.0x0.9x2.0M (Inner Dimension) and soakpit 0.75x0.75x3.0M (Honey Comb Shaft Dimension) in all respect as per scope of work, technical specification and direction of the engineer-incharge Rate to include cost of following item:- 1) Execavation and backfilling 2) 230 thk. Brick work.in cement morter I:6 3) 100thk RCC top slab with 300 dia C.I.cover 3) Bedding PCC (1:2:4) 4) 15th Plaster in Cement mortar 1:6 5) Chemical resistant Paint 6) Supplying and Filling of material such as Gravel, Coarse aggregate, Etc and complete in all respect

Providing and fixing white vitreous china flat back half stall urinal of size 580x380x350 mm with white PVC automatic flushing cistern, with fittings, standard size C.P. brass flush pipe, spreaders with unions and clamps (all in C.P. brass) with waste fitting as per IS : 2556, C.I. trap with outlet grating and other couplings in C.P. brass,including painting of fittings and cutting and making good the walls and floors wherever required : - Range of two half stall urinals with 5 litre P.V.C. automatic flushing cistern

Providing and fixing water closet squatting pan (Indian type W.C. pan ) with 100 mm sand cast Iron P or S trap, 10 litre low level white P.V.C. flushing cistern, including flush pipe, with manually controlled device (handle lever) conforming to IS : 7231, with all fittings and fixtures complete, including cutting and making good the walls and floors wherever required: - White Vitreous china Orissa pattern W.C. pan of size 580x440 mm with integral type foot rests

Providing and fixing PTMT towel ring trapezoidal shape 215 mm long, 200 mm wide with minimum distances of 37 mm from wall face with concealed fittings arrangement of approved quality and colour, weighing not less than 88 gms.

Providing and fixing PTMT swivelling shower, 15 mm nominal bore, weighing not less than 40 gms

Providing and fixing bevelled edge mirror of superior glass (of approved quality) of 5mm thick of size 1000 x 750 mm of Belgium Glass or equivalent, 6mm wooden ply wood, wooden beads with 3M adhesive alround of specified size and Chamfered, fixing with wooden plugs with CP brass screws and cup washers etc. All complete as per the directions of engineer In-charge.

Providing Gola 75mm x 75mm in cement concrete 1:2:4 (1cement: 2 coarse sand: 4 stone aggregate 10mm and down grade) including finishing with cement mortar 1:3 (1 cement: 3 fine sand) as per standard design. - In 75 x 75 mm deep chase

Providing and fixing trap of self cleansing design with screwed down or hinged grating with or without vent arm complete, including cost of cutting and making good the walls and floors : - PVC make, 100 mm inlet & 100 mm outlet (Sand cast iron S&S as per IS: 3989)

Providing and fixing CP Brass 32mm size Bottle Trap of approved quality & make and as per the direction of Engineer-in-charge.

Providing and fixing PTMT extension nipple for water tank pipe, fittings of approved quality and colour. - 25mm nominal bore, weighing not less than 62 gms.

Providing and fixing PTMT stop cock of approved quality and colour - Concealed stop cock, 15 mm nominal bore, 108 mm long, weighing not less than 108 gms

DOORS, WINDOWS AND VENTILATORS

Providing and fixing aluminium work for doors, windows, ventilators and partitions with extruded built up standard tubular sections/appropriate Z sections and other sections of approved make conforming to IS: 733 and IS: 1285, fixing with dash fasteners of required dia and size, including necessary filling up the gaps at junctions, i.e. at top, bottom and sides with required EPDM rubber/neoprene gasket etc. Aluminium sections shall be smooth, rust free, straight, mitred and jointed mechanically wherever required including cleat angle, Aluminium snap beading for glazing / paneling, C.P. brass / stainless steel screws, all complete as per architectural drawings and the directions of Engineer-in-charge. Powder coated aluminium (minimum thickness of powder coating 50 micron) - For Fixed Portion - Anodised aluminium (anodised transparent or dyed to required shade according to IS: 1868, Minimum anodic coating of grade AC 15)

For shutters of doors, windows & ventilators including providing and fixing hinges/ pivots and making provision for fixing of fittings wherever required including the cost of EPD M rubber / neoprene gasket required including necessary fittings:- Anodised aluminium (anodised transparent or dyed to required shade according to IS: 1868, Minimum anodic coating of grade AC 15).

Providing and fixing 12 mm thick prelaminated particle board flat pressed three layer or graded wood particle board conforming to IS: 12823 Grade l Type ll, in panelling fixed in aluminum doors, windows shutters and partition frames with C.P. brass / stainless steel screws etc. complete as per architectural drawings and directions of engineerin-charge. - Pre-laminated particle board with decorative lamination on one side and balancing lamination on other side

Providing and fixing glazing in aluminium door, window, ventilator shutters and partitions etc. with EPDM rubber / neoprene gasket etc. complete as per the architectural drawings and the directions of Engineer-in-charge. (Including aluminium snap beading) - With float glass panes of 4.0 mm thickness

Providing and fixing double action hydraulic floor spring of approved brand and manufacture conforming to IS : 6315, having brand logo embossed on the body / plate with double spring mechanism and door weight upto 125 kg, for doors, including cost of cutting floors, embedding in floors as required and making good the same matching to the existing floor finishing and cover plates with brass pivot and single piece M.S. sheet outer box with slide plate etc. complete as per the direction of Engineer-in-charge. - With brass cover plate minimum 1.25 mm thickness

Providing and fixing aluminium tower bolts, ISI marked, anodised (anodic coating not less than grade AC 10 as per IS : 1868 ) transparent or dyed to required colour or shade, with necessary screws etc. Complete.

Providing and fixing Brass 100mm mortice latch and lock with 6 levers without pair of handles (best make of approved quality) for aluminium doors including necessary cutting and making good etc. complete.

Providing and fixing aluminium handles, ISI marked, anodised (anodic coating not less than grade AC 10 as per IS : 1868) transparent or dyed to required colour or shade, with necessary screws etc. Complete.

Providing and fixing aluminium sliding door bolts, ISI marked anodised (anodic coating not less than grade AC 10 as per IS : 1868), transparent or dyed to required colour or shade, with nuts and screws etc. complete : 250 mm x 16 mm

30 mm thick factory made Polyvinyl Chloride (PVC) door shutter made of styles and rails of a uPVC hollow section of size 60x30 mm and wall thickness 2 mm (± 0.2 mm), with inbuilt decorative moulding edging on one side. The styles and rails mitred and joint at the corners by means of M.S. galvanised/ plastic brackets of size 75x220 mm having wall thickness 1.0 mm and stainless steel screws. The styles of the shutter reinforced by inserting galvanised M.S. tube of size 25x20 mm and 1 mm (± 0.1 mm) wall thickness. The lock rail made up of 'H' section, a uPVC hollow section of size 100x30 mm and 2 mm (± 0.2 mm) wall thickness fixed to the shutter styles by means of plastic/ galvanised M.S. 'U' cleats. The shutter frame filled with a uPVC multi-chambered single panel of size not less than 620 mm, having over all thickness of 20 mm and 1 mm (± 0.1 mm) wall thickness . The panels filled vertically and tie bar at two places by inserting horizontally 6 mm galvanised M.S. rod and fastened with nuts and washers, complete as per manufacturer's specification and direction of Engineer-in-charge.

Providing and fixing in position collapsible steel shutters with vertical channels 20x10x2 mm and braced with flat iron diagonals 20x5 mm size, with top and bottom rail of T-iron 40x40x6 mm, with 40 mm dia steel pulleys, complete with bolts, nuts, locking arrangement, stoppers, handles, including applying a priming coat of approved steel primer.

Providing and fixing aluminium extruded section body tubular type universal hydraulic door closer (having brand logo with ISi, IS : 3564, embossed on the body, door weight upto 36 kg to 80 kg and door width from 701 mm to 1000 mm), with double speed adjustment with necessary accessories and screws etc. complete

Fixing chowkhat in existing opening in brick/ RCC wall with dash fasteners/Chemical fasteners of appropriate size (3 nos on each vertical member of door chowkhat and 2 nos on each vertical member of window chowkhats), including Cost of dash fasteners/ chemical fastener.

Centering and shuttering with 12mm thick shuttering plywood confirming to IS 4990:2011 and removal of form at all heights. Plywood will be supported on lock bars. - Suspended floors, roofs, landings, balconies and access platform.

WATER PROOFING TREATMENT

Providing and laying APP (Atactic Polypropylene Polymer) modified prefabricated five layer, 3 mm thick water proofing membrane, black finished reinforced with glass fibre matt consisting of a coat of bitumen primer for bitumen membrane @ 0.40 litre/sqm by the same membrane manufactured of density at 25°C, 0.87 - 0.89 kg/litre and viscocity 70 - 160 cps. Over the primer coat the layer of membrane shall be laid using butane torch and sealing all joints etc., and preparing the surface complete. The vital physical and chemical parameters of the membrane shall be as under : Joint strength in longitudinal and transverse direction at 23°C as 350/300 N/5 cm. Tear strength in longitudinal and transverse direction as 60/80N. Softening point of membrane not less than 150°C. Cold flexibility shall be upto -2°C when tested in accordance with ASTM, D - 5147. The laying of membrane shall be got done through the authorised applicator of the manufacturer of membrane : - 3 mm thick

Pressure grouting with the help of threaded nozzle of suitable length fixed in leaking portion of water retaining structures ( of approx 250m thickness) and later removing and making the holes good, checking the leak proofness etc. all complete up to the satisfaction of Engineer-in-Charge. (The rate shall be inclusive of fixing nozzle in old concrete, drilling of holes of suitable size preferably by using electrically operated repercussive hammer drill and fixing grouting nozzle in the holes. After nozzles are fully set , a neat cement slurry admixed with water soluble non shrink polymer/monomer or equivalent based chemical shall be injected through the nozzle with low pressure grout pumps at a pressure of about 2.0 Kg/Sq.cm. Pressure grouting material shall be of reputed make like Sika, Forsoc, BASF etc. or equivalent Comprising high flow non shrink cementitious grout)

Providing and laying "SHRINKKOMP- 10" or any other approved equivalent anti-shrinkage grouting in pockets, under base plates of light static equipments, structural steel columns, etc, complete in all respects as per direction of Engineer-in-Charge.

Providing and laying integral cement based water proofing treatment including preparation of surface as required for treatment of roofs, balconies, terraces etc consisting of following operations: (a) Applying a slurry coat of neat cement using 2.75 kg/sqm of cement admixed with water proofing compound conforming to IS. 2645 and approved by Engineer-in-charge over the RCCslab including adjoining walls upto 300 mm height including cleaning the surface before treatment. (b) Laying brick bats with mortar using broken bricks/brick bats 25 mm to 115 mm size with 50% of cement mortar 1:5 (1 cement : 5 coarse sand) admixed with water proofing compound conforming to IS : 2645 and approved by Engineer-in-charge over 20 mm thick layer of cement mortar of mix 1:5 (1 cement :5 coarse sand ) admixed with water proofing compound conforming to IS : 2645 and approved by Engineer-in-charge to required slope and treating similarly the adjoining walls upto 300 mm height including rounding of junctions of walls and slabs. (c) After two days of proper curing applying a second coat of cement slurry using 2.75 kg/ sqm of cement admixed with water proofing compound conforming to IS : 2645 and approved by Engineerin- charge. (d) Finishing the surface with 20 mm thick jointless cement mortar of mix 1:4 (1 cement :4 coarse sand) admixed with water proofing compound conforming to IS : 2645 and approved by Engineerin- charge including laying glass fibre cloth of approved quality in top layer of plaster and finally finishing the surface with trowel with neat cement slurry and making pattern of 300x300 mm square 3 mm deep. (e) The whole terrace so finished shall be flooded with water for a minimum period of two weeks for curing and for final test.“All above operations to be done in order and as directed and specified by the Engineer-in-Charge :

With average thickness of 120 mm and minimum thickness at khurra as 65 mm.

HAND RAILING

Providing and fixing M.S pipe hand railing (medium grade) conforming to IS-1239 consisting of top and middle horizontal rails of 40 mm dia. and 32 mm dia. nominal bore respectively, 1050 mm high upright members of 40 mm dia. nominal bore at 1500 mm maximum distance centre to centre of each member including all joints, bends , elbows, and specials as required and upright members welded or bolted to structural steel work/toe plates or welded to M.S. insert plates with M.S. lugs embedded in R.C.C. works, complete in all respects and as per direction of Engineer-in-Charge . - Two coats of chlorinated rubber based paint at dry film thickness of 40 microns per coat over two coats of high built zinc phosphate primer compatible to chlorinated rubber based paint at dry film thickness of 25 microns per coat.

HILTI WORKS

Supplying, Drilling/Cleaning hole and injecting slow curing time, high bond stress value heavy duty HIT-RE500V3 with Rebar or HIT-V Threaded Rod with a pre-defined ratio (3:1) of resin and hardener in a soft foil pack of 330ml, 500ml. The product should be approved by ETA, ICC, CSTB, COLA, BZS with Shock approval, Seismic approval in Anchors and Rebars to use in cracked/un-cracked concrete, tested for service temperature of -40deg C to +80 deg C. Application to be designed separately for Rebares as Simply Supported Moment or Splice as per EC2/TR23 or relevant tested and accepted rebar guidelines. Anchoring with HIT-V with RE500V3 to be designed as per ETAG guidelines of post installation of anchors and TR 29. LEED certified injection adhesive for rebar fixing in wet/dry flooded holes conditions for diameters. The chemical should have service life of more than 100 years and is to be tested for water tightness. Drilling hole with double flute type drill bits/hollow drill bits to the required depth by rotary hammer drill, cleaning with brush and jet of clean air, filling resin and hardener using serrated nozzle to eliminate mixing error with standard HDE A22 battery dispenser along with piston plug and extension hose for longer depths to ensure no air bubbles are in the hole and then fixing the re-bar, conducting occasional site inspection, executing work by trained personnel and occasional supervision from the manufacturer’s representative in India. The installation and the setting instructions should be strictly followed as per the manufacturer’s recommendations. RE 500 V3 for rebar application must have approval for Seismic, Fatigue and Fire. Reinforcements/rebars shall be supplied separately and the payments shall be made against respective items. Item includes all necessary scaffoldings required for completion of the work.

16 mm dia. HYSD rebars. @240mm

20 mm dia. HYSD rebars. @ 300mm

Suppling, Drilling/Cleaning hole and fixing HILTI make heavy duty ETA Approved HVU2 +HAS-E Chemical Anchor of appropriate size and fixing plates subsequently. Anchor comprises of HVU2 flexible foil capsule that contains styrene free Urethane Methacrylate resin, hardener, quartz, sand/corundum and HAS-E threaded rod of minimum 5.8 steel grade conforming to IS 1367, galvanised to minimum 5 microns. The anchor must be approved for Cracked concrete and Seismic Conditions. Manufacture should submit Anchor Design report on cracked concrete based on design loads & other parameters as provided by consultants. Chemical anchors should be designed in accordance with EOTA-TR-029 “guidelines for anchorage of chemical anchors for use in concrete” for approval. HAS-E-R threaded rod (stainless steel: A4-70) to be used in severely corrosive environment. Plates shall be supplied separately & the payments shall be made against respective items. Fixing methodology to be followed as per manufacturers guidelines. Item includes all necessary scaffoldings required for completion of the work..

Anchor size HVU2+HAS-E M16x125

Anchor size HVU2+HAS-E M20x170

Anchor Size HVU2+HAS-E M24x210

Providing and wet drilling (core of RCC works of grade M 40 ), accurate and clean holes of following diameter, 500 mm depth in RCC using HILTI DD 750 Hydraulic motor unit power output of mx 11 KW, oil pressure max 170 bar 4 gear unit along with Hilti DLP32 Power pack 32 KW (Maximum operating pressure of 210 bar / 400V unit requiring 3 phase supply, current of 63 amp Working on hydraulic system.

600mm dia – 500mm deep core

800mm dia – 500mm deep core

Providing and cutting concrete M 25 grade ( Rectangle / square ) upto 750mm deep using Hilti D-LP 32/ DS-TS 32 or DS WS 20 E (electric cutting) wall saws or equivalent having diamond saws and central water cooling system for accurate and vibration free cutting. The system should be operated using digital remote control for at least 5 - 10 meter distance operation from plate of cutting. Suitable & sufficient scaffoldings shall be provided separately for all work that cannot be done safely from ground or other available means of safe support and the payments for this shall be made against respective items.

SLUICE GATE

Providing & fixing in R.C.C. work, Using HILTI chemical fastneres Single Face sluice gate, Class- 1 ( Rising Type) of 1260 x 1600 mm (approx.) size, conforming to IS : 3042 along with hand wheels, spindles, guide rails& all other fitting accessories required, complete as per directions of Engineer-in-Charge.

DISMANTALING & DEMOLISHING

Demolishing plain cement concrete under floor including disposal of material outside Building premises as directed by Engineer-in-charge. - 1:3:6 or richer mix.

Dismantling old plaster or skirting, raking out joints and cleaning the surface for plaster including disposal of rubbish as directed by Engineer-in-charge.

Dismantling of existing tiles in floor and wall laid in cement mortar including stacking of serviceable materials as directed.

Dismantling of existing G.I. water supply pipes with all fittings / fixtures / clamps and stacking of serviceable materials as per instruction of Engineer- in charge.

Dismantling of C.I. / Ductile Iron pipes (waste water & soil water) with fittings/fixtures and clamps including traps and stacking of serviceable materials as per instruction of Engineer- in charge.

Dismantling C.I. or asbestos rain water pipe with fittings and clamps including stacking the material within 500 metres lead : - 150mm dia pipe

Dismantling doors, windows and clerretory windows (steel or wood) shutter including chowkhats, architravs, holdfasts etc. complete and stacking within 500 m lead:

Of area 3 Sq.m. and below

Of area beyond 3 Sq.m.

Demolishing brick work manually/ by mechanical means including stacking of serviceable material and disposal of unserviceable material within 500 metres lead as per direction of Engineer-in-charge. - In cement mortar

Demolishing water proofing in terracing and disposal of material outside Plant boundary as per direction of Engineer-in-charge.

Dismantling steel work manually/ by mechanical means in built up sections without dismembering and stacking within 500 metres lead as per direction of Engineer-in-charge.

Dismantling aluminium/ Gypsum partitions, doors, windows, fixed glazing and false ceiling including disposal of unserviceable surplus material and stacking of serviceable material within 500 meters lead as directed by Engineer-in-charge.

Demolishing/ dismantling and removing the scraps of existing MS sluice gate along with hand wheels, spindles, guide rails & all other accessories and fittings and stacking the serviceable materials at a place as desired by Engineer-in-charge and Disposal of un-serviceable materials beyond a lead of 500 m.

Taking out cinders and other filling materials, drying it and backfilling it in position in sunken floor of toilet.

Demolishing R.C.C. work manually/ by mechanical means including stacking of steel bars and disposal of unserviceable material within 500 metres lead as per direction of Engineer - in- charge.

Dismantling roofing including ridges, hips, valleys and gutters etc., and stacking the material within 500 metres lead of:

G.S. Sheet

Asbestos cement sheet

MISCELLANEOUS

Clearing jungle including uprooting of rank vegetation, grass, brush wood, trees and saplings of girth up to 30 cm measured at a height of 1 m above ground level, surface dressing of the ground including removing in-equalities not exceeding 15 cm deep and removal of rubbish lead up to a distance of 500 m (lift up to 1.5 m),outside the periphery of the area cleared.

Diluting and injecting chemical emulsion for POST-CONSTRUCTIONAL anti-termite treatment (excluding the cost of chemical emulsion) - Treatment of existing masonry using chemical emulsion @ one litre per hole at 300 mm interval including drilling holes at 45 degree and plugging them with cement mortar 1:2 (1cement : 2 coarse sand) to the full depth of the hole : - With Chlorpyriphos/Lindane E.C. 20% with 1% concentration

Disposal of building rubbish / malba / similar unserviceable, dismantled or waste materials or vegetation, grass, brush wood, trees and saplings of girth up to 30 cm by mechanical means, including loading, transporting, unloading to municipal approved dumping ground or as approved by Engineer-in-charge, beyond 500 m initial lead, for lead distance upto 5 km including all lifts involved.

Same as item No. 151.12, but for lead distance up to 5-10 km

Same as item No. 151.12, but for lead distance up to 10-20 km

Providing and laying Non Pressure NP-3 class (Medium duty) R.C.C. pipes including collars/spigot jointed with stiff mixture of cement mortar in the proportion of 1:2 (1 cement : 2 fine sand) including testing of joints etc. Complete.

450 mm dia. R.C.C. Pipe (Laying by manual/ machanical means)

600 mm dia. R.C.C. Pipe (Laying by manual/ machanical means)

900 mm dia. R.C.C. Pipe (Laying by manual/ machanical means)

1200 mm dia. R.C.C. Pipe (Laying by manual/ machanical means)

Providing corrugated G.S. sheet roofing including vertical / curved surface fixed with polymer coated J or L hooks, bolts and nuts 8 mm diameter with bitumen and G.I. limpet washers or with G.I. limpet washers filled with white lead, including a coat of approved steel primer and two coats of approved paint on overlapping of sheets complete (up to any pitch in horizontal/ vertical or curved surfaces), excluding the cost of purlins, rafters and trusses and including cutting to size and shape wherever required. - 1.00 mm thick with zinc coating not less than 275 gm/m²

Providing 300 mm to 500 mm thick Mechanically Stabilised Mix (MSM) layer in foundation or under floor at a depth upto 2.0 m below finished ground level in layers not exceeding 150 mm in depth, each consisting of 60% graded stone aggregate of size 40 mm and down, 25% medium to coarse sand and 15% moorum well mixed and compacted to 95% modified proctor density in all complete as per direction of Engineer-in-charge. - Consolidation by hand / mechanical rammers

Cleaning of reinforcement from rust from the reinforcing bars to give it a total rust free steel surface by using alkaline chemical rust remover of approved make with paint brush and removing loose particles after 24 hours of its application with wire brush and horoughly washing with water and allowing it to dry, all complete as per direction of Engineer-In-Charge.

Bars upto 12 mm diameter

Bars above 12 mm diameter

Chipping of unsound/weak concrete material from slabs, beams, columns etc. with manual Chisel and/ or by standard power driven percussion type or of approved make including tapering of all edges, making square shoulders of cavities including cleaning the exposed concrete surface and reinforcement with wire brushes etc. and disposal of debris for all lead and lifts all complete as per direction of Engineer-In-Charge

75mm average thickness

50mm average thickness

Drilling suitable holes in reinforced or plain cement concrete with power driven drill machine to a minimum depth of 100mm upto 200mm in RCC beams, lintels, columns and slabs to introduce steel bars for sunshades/balconies including fixing the steel bars in position using epoxy resin anchor grout of approved make but excluding the cost of reinforcement, all complete as per direction of Engineer-In-Charge. - Upto and including 12mm dia.

Providing, mixing and applying bonding coat of approved adhesive on chipped portion of RCC as per specifications and direction of Engineer-In-charge complete in all respect.

SBR Polymer (@10% of cement weight) modified cementitious bond coat @ 2.2 kg cement per sqm of surface area mixed with specified proportion of approved polymer

Epoxy bonding adhesive having coverage 2.20 sqm/kg of approved make

Providing, mixing and applying SBR polymer (of approved make) modified Cement mortar in proportion of 1:4 (1 cement: 4 graded coarse sand with polymer minimum 2% by wt. of cement used) as per specifications and directions of Engineer-in-charge. Note: Measurement and payment: The pre-measurement of thickness shall be done just after the surface preparation is completed and Payment under this item shall be made only after proper wet curing has been done and surface has been satisfactorily evaluated by sounding / tapping with a blunt metal instrument and/or the 75mm size cube crushing strength at the end of 28 days to be not less than 30 N/Sqmm2). - 12 mm average thickness.

Providing, mixing and applying SBR polymer (of approved make @ minimum 2% by wt. of cement used) modified plain/reinforced cement concrete for structural members having minimum characteristic compressive strength [with ordinary portland cement, coarse sand and graded stone aggregate of 10mm maximum size in proportion as per design criteria] with specified average thickness. Note: Rates shall be for finished surface area of concrete and shall include the cost of labour, concrete and appropriate approved Super- Plasticiser for rendering concrete as flowable and SBR polymer but shall exclude cost of reinforcement, bond coat, Shear Keys, centering and shuttering, strutting, propping etc (Payment under this item shall be made only after proper wet curing has been done and surface has been satisfactorily evaluated by sounding/tapping with a blunt metal instrument)

50mm thick in Grade M 25 with cement content not less than 330 kg per cum

75mm thick in Grade M 25 with cement content not less than 330 kg per cum

Providing and laying SBR Polymer modified (of approved make @ minimum 2% by wt. of cement used) plain/reinforced concrete jacket for the structural members e.g. columns, pillars, piers, beams etc with concrete having the specified minimum characteristic compressive strength [with ordinary portland cement, coarse sand and graded stone aggregate of 10mm maximum size in proportion as per design criteria] with specified average thickness all-round existing core of RCC member. Note: Rates shall be for finished surface area of concrete and shall include the cost of making holes in existing RCC slab, if required, for pouring concrete in shuttering mould of jacket and appropriate approved Super-Plasticiser for rendering concrete as flowable self compacting and SBR polymer but shall exclude cost of reinforcement, bond coat, Shear Keys, centering and shuttering, strutting, propping etc (Payment under this item shall be made only after proper wet curing has been done and surface has been satisfactorily evaluated by sounding/tapping with a blunt metal instrument)

50mm thick in Grade M 25 with cement content not less than 330 kg per cum

75mm thick in Grade M 25 with cement content not less than 330 kg per cum

Providing and inserting 12mm dia galvanised steel injection nipple in honey comb area and along crack line including drilling of holes of required diametre (20mm to 30mm) up to depth from 30mm to 80mm at required spacing and making the hole & crack dust free by blowing compressed air, sealing the distance between injection nipple with adhesive chemical of approved make and allow it to cure complete as per direction of Engineer-In-Charge.

Providing and fixing tiled false ceiling of specified materials of size 595x595 mm in true horizontal level, suspended on inter locking metal grid of hot dipped galvanized steel sections ( galvanized @ 120 grams/ sqm, both side inclusive) consisting of main "T" runner with suitably spaced joints to get required length and of size 24x38 mm made from 0.30 mm thick (minimum) sheet, spaced at 1200 mm center to center and cross "T" of size 24x25 mm made of 0.30 mm thick (minimum) sheet, 1200 mm long spaced between main "T" at 600 mm center to center to form a grid of 1200x600 mm and secondary cross "T" of length 600 mm and size 24x25 mm made of 0.30 mm thick (minimum) sheet to be interlocked at middle of the 1200x600 mm panel to form grids of 600x600 mm and wall angle of size 24x24x0.3 mm and laying false ceiling tiles of approved texture in the grid including, required cutting/making, opening for services like diffusers, grills, light fittings, fixtures, smoke detectors etc. Main "T" runners to be suspended from ceiling using GI slotted cleats of size 27 x 37 x 25 x1.6 mm fixed to ceiling with 12.5 mm dia and 50 mm long dash fasteners, 4 mm GI adjustable rods with galvanised butterfly level clips of size 85 x 30 x 0.8 mm spaced at 1200 mm center to center along main T, bottom exposed width of 24 mm of all T-sections shall be pre-painted with polyester paint, all complete for all heights as per specifications, drawings and as directed by Engineer-in-charge.

12.5 mm thick fully Perforated Gypsum Board tile made from plasterboard having glass fibre conforming to IS: 2095 part I, of size 595x595 mm, having perforation of 9.7x9.7 mm at 19.4 mm c/c with center borders of 48 mm and the side borders of 30 mm, backed with non woven tissue on the back side, having an NRC (Noise Reduction Coefficient) of 0.79, with 50 mm resin bonded glass wool backing.

Providing & Laying of Pebbles (20mm to 50mm) round in shape of good quality, free form organic material sulphates or any deleterious material.

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NRP PROJECTS PRIVATE LIMITED

Enprocon Enterprise Limited