COMPREHENSIVE MAINTENANCE OF EOT AND HOT CRANE IN 512 ABW AND CAFVD WITH CONNECTED UNDER AGE E/M-II IN GE (C) KIRKEE

Amount

Comprehensive maint consisting of normal repairs, preventive maint and attending day-to-day break down/complaints of following equipments all as directed by Engr-in-charge:

(a) Electrically operated over head travelling (EOT) cranes of capacity from 0 .5 ton to 50 ton - 68 Nos.

(b) Electrically operated single garder / Mono rail hoist cranes of capacity 0.5 to 3 ton - 07 Nos.

(c) Electrically operated Electric winch cranes of capacity 250 Kg - 1 No.

(d) Jib crane upto capacity 2000 Kg - 06 Nos.

(e)Electrically operated cage hoist for goods serving with two to three landing with single collapsible flush door of capacity upto 250 Kgs - 3 Nos.

(f) Electrically operated goods cum passenger lifts, serving with two to three landing with collapsible flush door of capacity upto 2000 Kgs - 3 Nos.

(g) Electrically operated VVVF drive passenger lifts, serving with three landing with center opening door of capacity upto 15 persons - 1 Nos. Make - Kone Note :- For Comprehensive maint for VVVF drive passenger lift of make Kone consisting of normal repairs, preventive maint and attending day-to-day break down/complaints to be done through skiled persons or authorised Engineer of the Lift manufacture of company.

Following Notes for item No-01

a) Any complaints regarding breakdown must be attended with in 24 hours failing to which an amount of Rs 250.00/day on sub sequent days will be recovered from RARs . In case of major repair / problems beyond the scope of contract contractor has to intimate the department within 48 hours failing to which a recovery as per clauses mentioned above will be affected.

b) Quoted rates are deemed to be inclusive of the cost of all materials and labour required for dismantling and assembling of equipment in whole as a part there of and cost of minor spares and material required such as grease, cotton waste,lugs,nut bolts,washers, insulation tapes etc

c) Major defects such as Long Traval /Cross Traval and hoist motor rewinding, replacment of faulty bearings,shaft and gear assy does not includes in this cost. In case of major problems beyond the scope of contract the same has to intimate to the department within 48 hours failing to which are recovery as per clauses mentioned above in note (a) will be affected.

d)Technician are responsible for cleaning and maintenance for EOT/HOT Cranes under monthly maintenance.

e) Materials like MCCBs, shoe brakes, brake drums, contractors relays, steel wire sopes, etc. required for repairing will be supplied and paid separately under relevant items of schedule supply only .

f) The Supervisor and workers empolyed by the contractor will report to the concerned AGE/JE E/M every day.

g) The rate quoted by the contractor is deemed to be inclusive of the cost of dismantling/taking down, fixing and testing of spares however cost of spares will be mesured and paid under relevant items of schedule.

h) The quoted rate include the cleaning of cranes of diff capacity, cleaning of respective tracks and busbars.

i) repair/servicing to crane LT panels, thrusher, brakes, electric motors,gresing of steel ropes,limit switches,pendent push buttons complete on monthly basis.

j) Quoted rate is deemed to be inclusive all the clothing, safty equipment and other T & P required for carrying out the repairs / maintence. The contractor has to liase with the department in case of taking of electric shutdown of each machinery and has to make the machinery functional of the carrying out maintenance.

Testing (full load test , deflection test , capacity test , speed test , and break test) and serviceablility checking of each lifts, cranes and hoist by authorised Engineer in presence of Engr-in-charge ,JE (E/M) and user representative and generating & submission of the test certificate with list of defects if any to be produced in duplicate. The capacities of cranes hoists and lifts to be tested are as under :-

(a) Electrically operated over head travelling (EOT) cranes of capacity from 0 .5 ton to 50 ton - 68 Nos.

(b) Electrically operated single garder / Mono rail hoist cranes of capacity 0.5 to 3 ton - 07 Nos.

(c) Electrically operated Electric winch cranes of capacity 250 Kg - 1 No.

(d) Jib crane upto capacity 2000 Kg - 06 Nos.

(e) Electrically operated cage hoist for goods serving with two to three landing with single collapsible flush door of capacity upto 250 Kgs - 3 Nos.

(f) Electrically operated goods cum passenger lifts, serving with two to three landing with collapsible flush door of capacity upto 2000 Kgs - 3 Nos.

(g) Electrically operated VVVF drive passenger lifts, serving with three landing with center opening door of capacity upto 15 persons - 1 Nos. Make - Kone

Supply only following spares and parts to be incorporate in Item No 1.00 above in repair/replacement to make the crane serviceable all as specified and as directed :- Note for Item No 3 :- (i) The quoted rate includes the cost of Material only and fixing, testing charges included in Item No 1 above. (ii) Contractor should visite the site before quoteing the tender to know the scope of work. (iii) Contractor should provide necessary T&P, safety eqipments for execution of work at no extra cost. Note:- Rates for supply only and rates for insallation, testing is included in Item No 1.00 above.

Supply only master controller for EOT cranes capcity 16 to 50 Ton , 6-0-6 steps, Rating Amps- 40 Amps,240 / 415 volt with spring return arrangement as per existing complete.

Supply only Heavy duty one way gravity/Counter weight limit switches with 2 contacts and rated voltage upto 500V , 40 Amps with enclosure complete all as directed by Engr-in - charge

Supply only heavy duty Rotary geared type shunt limit switches with 2 contacts and rated voltage upto 500V , 40 Amps with enclosure complete all as directed by Engr-in - charge

Supply only lever type limit switches with 2 contacts and rated voltage upto 500V , 40 Amps with enclosure complete all as directed by Engr-in - charge

Supply only Step down transformer copper wound, resin cast, 415/110 volts, 800 VA all as specified and directed.

Supply only current collectors three phase and nutral for shrouded type copper Bus Bars of current rating 200 Amps for EOT Cranes of capacity 5 to 10 Tons complete all as specified and directed by Engr-in-charge.

Supply only current collectors three phase and nutral for shrouded type copper Bus Bars of current rating 200 Amps for EOT Cranes of capacity 16 to 50 Tons complete all as specified and directed by Engr-in-charge.

Supply only Over load relay Magnetic type of range 26 - 40 Amps complete all as specified and directed

Supply only Over load relay Magnetic type of range 40 - 300 Amps complete all as specified and directed

Supply only Push button Pendents 8 way for cranes including suitable size chain all as per sample and details in complete specified and directed.

Supply only Push button Pendents 10 way for cranes including suitable size chain all as per sample and details in complete specified and directed.

Supply only crane duty power contactor, 3 Phase , having coil voltage 110/220 volt of 18 Amps capacity complete all as specified and directed

Supply only crane duty power contactor, 3 Phase , having coil voltage 110/220 volt of 32 Amps capacity complete all as specified and directed

Supply only crane duty power contactor, 3 Phase , having coil voltage 110/220 volt of 40 Amps capacity complete all as specified and directed

Supply only crane duty power contactor, 3 Phase , having coil voltage 110/220 volt of 70 Amps capacity complete all as specified and directed

Supply only crane duty power contactor, 3 Phase , having coil voltage 110/220 volt of 110Amps capacity complete all as specified and directed

Supply only crane duty power contactor, 3 Phase , having coil voltage 110/220 volt of 225Amps capacity complete all as specified and directed

Supply only electronic timer with range 03 sec to 30 sec for control panels of EOT cranes complete all as specified and directed.

Supply only electronic timer with range 12 to 120 sec for control panels of EOT cranes complete all as specified and directed.

Supply only Hydraulic brake thruster of capacity 18 Kgs incl first fill of hydraulic oil complete all as specified and directed

Supply only Hydraulic brake thruster of capacity 34 Kgs incl first fill of hydraulic oil complete all as specified and directed

Supply only galvanised steel wire rope of 6 x 36 construction of best improved plow steel having minimum tensile strenght of 180kg/sqmm of size 10mm dia complete all as specified and directed

Supply only galvanised steel wire rope of 6 x 36 construction of best improved plow steel having minimum tensile strenght of 180kg/sqmm of size 12mm dia complete all as specified and directed

Supply only galvanised steel wire rope of 6 x 36 construction of best improved plow steel having minimum tensile strenght of 180kg/sqmm of size 14mm dia complete all as specified and directed

Supply only galvanised steel wire rope of 6 x 36 construction of best improved plow steel having minimum tensile strenght of 180kg/sqmm of size 18mm dia complete all as specified and directed

Supply only galvanised steel wire rope of 6 x 36 construction of best improved plow steel having minimum tensile strenght of 180kg/sqmm of size 22mm dia complete all as specified and directed

Supply only galvanised steel wire rope of 6 x 36 construction of best improved plow steel having minimum tensile strenght of 180kg/sqmm of size 24mm dia complete all as specified and directed

Supply only galvanised steel wire rope of 6 x 36 construction of best improved plow steel having minimum tensile strenght of 180kg/sqmm of size 28mm dia complete all as specified and directed

Supply only PVC insulated, flexible copper conductor cable, 4 Core,1100 volt of size 1.5 sqmm incl ferrules, copper lugs and clamps for fixing cable complete all as specified and directed

Supply only PVC insulated, flexible copper conductor cable, 4 Core,1100 volt of size 2.5 sqmm incl ferrules, copper lugs and clamps for fixing cable complete all as specified and directed

Supply only PVC insulated, flexible copper conductor cable, 4 Core,1100 volt of size 4 sqmm incl ferrules, copper lugs and clamps for fixing cable complete all as specified and directed

Supply only PVC insulated, flexible copper conductor cable, 4 Core,1100 volt of size 6 sqmm incl ferrules, copper lugs and clamps for fixing cable complete all as specified and directed

Supply only PVC insulated, flexible copper conductor cable, 4 Core,1100 volt of size 10 sqmm incl ferrules, copper lugs and clamps for fixing cable complete all as specified and directed

Supply only XLPE insulated, PVC inner sheathed, 4 core, 16 Sqmm, unarmed copper conductor cable, LT, 1100 volts grade, heavy duty, incl ferrules, copper lugs and clamps for fixing cable in panel or any indicated work complete all as specified and as directed.

Supply only XLPE insulated, PVC inner sheathed, 4 core, 25 Sqmm, unarmed copper conductor cable, LT, 1100 volts grade, heavy duty, incl ferrules, copper lugs and clamps for fixing cable in panel or any indicated work complete all as specified and as directed.

Supply only XLPE insulated, PVC inner sheathed, 4 core, 50 Sqmm, unarmed copper conductor cable, LT, 1100 volts grade, heavy duty, incl ferrules, copper lugs and clamps for fixing cable in panel or any indicated work complete all as specified and as directed. -

Supply only XLPE insulated, PVC inner sheathed, 4 core, 70 Sqmm, unarmed copper conductor cable, LT, 1100 volts grade, heavy duty, incl ferrules, copper lugs and clamps for fixing cable in panel or any indicated work complete all as specified and as directed.

Supply only Electric Gong bell, Crane electric bell, 12 inch, complete all as specified and directed

Supply only Crane gear oil for filling/topping up of Type EP-320 thick level complete all as specified and directed

Supply only Crane thruster oil (hydraulic oil) complete all as specified and directed

Supply only MCCB, TP, 400 Amps, 36 KA, with adjustable thermal magnetic release complete all as specified and directed

Supply only MCCB 250 Amps 36KA, TP with Adjustable thermal magnetic release complete all as specified and directed

Supply only MCCB 200 Amps 36KA, TP with Adjustable thermal magnetic release complete

Supply only MCCB 100 Amps 25KA, TP with Adjustable thermal magnetic release complete all as specified and directed

Supply only Heavy duty cast- iron break Shoe treated with fabric lining with aluminium rivets for drum size 100mm complete of EOT cranes capacity 1 ton to 50 ton. complete all as specified and directed

Supply only Heavy duty cast- iron break Shoe treated with fabric lining with aluminium rivets for drum size 150mm complete of EOT cranes capacity 1 ton to 50 ton complete all as specified and directed

Supply only Heavy duty cast- iron break Shoe treated with fabric lining with aluminium rivets for drum size 200mm complete of EOT cranes capacity 1 ton to 50 ton. complete all as specified and directed

Supply only Heavy duty cast- iron break Shoe treated with fabric lining with aluminium rivets for drum size 250mm complete of EOT cranes capacity 1 ton to 50 ton. complete all as specified and directed

Supply only Cable trolley, installed on ' I ' beam cable trolley suitable 02 Ton to 5 Ton EOT cranes incl fixing with all nut and bolts as per existing arrangement complete all as specified and directed

Supply only Cable trolley, ' I ' beam cable trolley suitable 10 Ton to 20 Ton EOT cranes incl fixing with all nut and bolts as per existing arrangement complete all as specified and directed

Supply only Cabel trolley, ' I ' beam cable trolley suitable 50 Ton EOT cranes incl fixing with all nut and bolts as per existing arrangement complete all as specified and directed

Supply only Cabin Fan for EOT crane, 200mm dia, 360 degree rotating, 220 V 50 Hz complete all as specified and directed

Supply only punched Stainless Steel Grid Resistors for EOT Cranes with Rotor volt 110Volts & Roter Amps35/40Amps for 15/20 Hp Slipring motor complete all as specified and directed

Note for Item No 3 :- (i) The quoted rate includes the cost of Material only and fixing, testing charges included in Item No 1 above. (ii) Contractor should visite the site before quoteing the tender to know the scope of work. (iii) Contractor should provide necessary T&P, safety eqipments for execution of work at no extra cost.

Dismantlling & taking down brake drum of size 100mm dia by disconnecting it from brake drum assy and taking it to auth wksp for sanding the plain surface in order to make grip for brake shoe for holding / releasing the brake of the crane and fixing it at the same position all as directed by engr-in-charge.

Dismantlling & taking down brake drum of size 150mm dia by disconnecting it from brake drum assy and taking it to auth wksp for sanding the plain surface in order to make grip for brake shoe for holding / releasing the brake of the crane and fixing it at the same position all as directed by engr-in-charge.

Dismantlling & taking down brake drum of size 200mm dia by disconnecting it from brake drum assy and taking it to auth wksp for sanding the plain surface in order to make grip for brake shoe for holding / releasing the brake of the crane and fixing it at the same position all as directed by engr-in-charge.

Dismantlling & taking down brake drum of size 250mm dia by disconnecting it from brake drum assy and taking it to auth wksp for sanding the plain surface in order to make grip for brake shoe for holding / releasing the brake of the crane and fixing it at the same position all as directed by engr-in-charge.

Dismantlling & taking down brake drum of size 300mm dia by disconnecting it from brake drum assy and taking it to auth wksp for sanding the plain surface in order to make grip for brake shoe for holding / releasing the brake of the crane and fixing it at the same position all as directed by engr-in-charge. Note for Item Ser No 4.00 to 8.00 :- (i) The quoted rate includes the cost of transport drum to workshop, sanding and back only, labour will labour charges included in Item No 1 above. (ii) Contractor should visit the site before quoteing the tender to know the scope of work. (iii) Contractor should provide necessary T&P, safety eqipments for execution of work at no extra cost.

Dismantling / Removing existing control & power wiring of long travel/cross travel/main hoist/auxilarry hoist control Panel wiring of EOT Crane and rewiring with PVC insulated copper wire 1.5 /2.5 /4 /6 Sq mm for control & 10/16 Sq. mm for power wiring for proper sequential working of contactors with delay timer, over load relay,mccb,mcb etc of slip ring motor of diff capacity by making proper connections to contactors, relays, fuses, mccb,mcb incl testing commissioning complete as directed . Note:- (i) Material such as PVC channels, lugs, terminals dinrails connectors, welding work for panel wiring on Eot crane will be include in above rates. (ii) The quoted rate include the cost of painting of existing control panel with two coats of existing coloured paints and any adition/alteration in the existing control panel complete all as directed by Engr-in-charge. (iii) Required components such as PVC copper cable, MCCB's, MCB's, HRC fuse, power contactors, relays, timers, Single phase preventor , push buttons will measured and paid separetly under relevent item. (iv) The work is to be done in such a manner that it should not hammper the working schedule of the user. (v) Contractor should visit the site before quoting the rates as the work have to carried out at the height approx 10 - 15 Mtr. (vi) Control wiring should be done in such a manner to meet the logic and operation.Suitable skilled rep shall be deputed to do the same. Necessary test reports to be submitted after completion of work. (vii) Contractor should provide skilled supervisor and necessary safety equipments, T&P for execution of work.

shakti engineering and electrical works

Dinesh Engineering Enterprises

Adinath Technical Services

M/S. Niksun Electro-Infra Private Limited