PROVISION OF OPERATIONAL AIRFIELD LIGHTING WORK WITH STANDBY POWER SUPPLY AND ALLIED INFRASTRUCTURE AT ICGAS RATNAGIRI

Amount

SCHEDULE "A" Part - I (BUILDING WORKS) Details of prepriced Schedule is given in tender documents.

SCHEDULE "A" PART-II ( EXCAVATION AND EARTH WORK) Details of prepriced Schedule is given in tender documents.

SCHEDULE "A" PART-III (INTERNAL ELECTRIFICATION) Details of prepriced Schedule is given in tender documents.

SCHEDULE "A" PART-IV (GROOVE CUTTING AND MAKING GOOD) Details of prepriced Schedule is given in tender documents.

SCHEDULE "A" PART-V (EXTERNAL ELECTRIFICATION) Details of prepriced Schedule is given in tender documents.

SCHEDULE "A" PART -VI (MISCELLANIOUS ITEMS) Note:- This schedule is not pre-priced by MES and the pre-priced rate indicated as "Rs 0.00" under Col.' E ' signifies this fact only.

M & L for cutting of bituminous/concrete surface by kerb cutting of approx. 250 mm deep and 65 mm wide to lay 50 mm dia using cutting machine.

M & L groove filling with cementitious non expansive grout material mixed with coarse aggregate at 1:1 ration or as per manufacturer specifications (Make : Fosroc/sika/ultratech powergrout NS2)

M & L laying readymade product based on cold mix technology by mixing of aggregate and bitumen emulsion (such as road bond of HINCOL) confirming to relevant IS in layers and compaction to bring to level with existing surface as directed

M & L groove cutting in rigid/ flexible slab of size approx. 25 mm wide and 50 mm deep for laying of secondary cables.

M & L groove cutting in rigid slab of size approx. 25 mm wide and 200 mm deep for laying of secondary cables and filling the groove after laying cable with foam type PE rod 30 mm dia polyethylene rod and top minimum 15 mm primed & filled with cold applied joint sealant compound. The concrete surface and the joints shall be made dry and free of dirt and vacuume cleaned by a mechanical device and sealing the joints with POLYURETHANE based sealant over two coats of approved primer, before 30 minutes to pouring the sealant all as per manufacturer’s instructions complete all as specified and as shown on drgs and as directed. (Make of Poluurethane joint Sedent and Primer M/s FOSROC / Choksey Chemical Mumbai / Cipy Polyurethane Pvt Ltd / Bostik India / Pidilite) Note :- (i) Joint sealant should have MAF + 30% masking tapes should be placed on sides before poaring joint sealant.

M & L groove cutting in flexible slab of size approx 25 mm wide and 200 mm deep for laying of secondary cables

RUNWAY EDGE LIGHT Supply, Installation, Test and Commissioning Bi-directional elevated type high intensity runway edge light fitting suitable for use with 200 watt, 6.6A bi-pin halogen lamp complete with al accessories including lamp, lenses, filters and CI Base plate :-

(a) With Clear/Clear Filter (incl halfway Mkg)

(b) With Clear/Yellow Filter

(c) With Yellow/ Blank Filter

Supply, install, Test and Commissioning Bi-directional INSET type high intensity runway edge light fittings suitable for use with 2 x 105 W 6.6A halogen lamp, complete with all accessories including lamp, lenses/filter and suitable base. (a) With Clear/Clear Prism

Supply, install, Test and Commissioning Uni-directional elevated type high intensity Runway End light fittings suitable for use with 200W 6.6A halogen lamp, complete with all accessories including lamp, lense, and CI Base plate complete. (a) With Red Spreader lens

Supply, install, Test and Commissioning Uni-directional INSET type high intensity Runway Threshold light fittings suitable for use with 2 x 105 W 6.6A halogen lamp, complete with all accessories including lamp, lens/filter and suitable base. (a) With Green Prism

TURNING PADLIGHT Supply, install, Test and Commissioning Medium intensity elevated type omni directional turning pad edge light fitting suitable for use with 15W 6 6A complete with all accessories including 133 mm smooth blue lens, blue LED and CI base plate complete. (a) With Blue lens

TAXI WAY LIGHT Test and Commissioning Medium intensity elevated type omni directional taxi way edge light fitting suitable for use with 15W 6. 6A complete with all accessories including blue lens, blue LED and CI base plate.

Supply, install, Test and Commissioning Isolating Transformer 200 W 6.6//6 6A and confirming to IS 12290 - 1987 complete

Supply, install, Test and Commissioning Isolating Transformer (TP-20 + TW-14) and confirming to IS 12290 - 1987 complete all as specified.

Supply, install, Test and Commissioning CI Transformer housing box including necessary cutting and making space into existing flexible / regid surface of size as specified and directed wherever required.

Supply, install, Test and Commissioning Connector kit for 1C X 6 sqmm cable

Supply, install, Test and Commissioning Constant current regulator 20 KVA/6.6A

Supply, install, Test and Commissioning Primary cable 1C X 6 sqmm copper conductor XLPE insulated PVC sheathed 5 KV grade cable in mtrs

Supply, install, Test and Commissioning Secondary cable 2C X 4sqmm copper conductor PCP insulated PE 1.1 KV grade flexible cable

Supply, install, Test and Commissioning GI wiring 8 SWG

M & L for laying DWC HDPE pipes 50 mm dia conforming to IS code fixed complete floors in trenches etc for cover to UG cable as specified.

Supply, install, Test and Commissioning Precision approach path indicator (PAPI) unit

Supply, install, Test and Commissioning Constant current regulator 4 KVA/6.6A and confirming to ICAO's sopecifications complete all as per specified.

Supply, install, Test and Commissioning PAPI special tool kit

Supply, install, Test and Commissioning Elevated Runway Threshold identification light including isolating unit, cable connection box, light control unit with cabinet, lighting and over voltage protection. Parametrisaion software and communication cable

NAVAIDS AND SIGNS Supply, install, Test and Commissioning Wind direction indicator illuminated

Supply, install, Test and Commissioning Control box for wind direction indicator

Supply, install, Test and Commissioning Power cable 3C X 10 sqmm aluminium conductor XLPE insulated PVC insulated armoured and PVC sheathed, 1.1 KV grade cable in mtrs

Supply, install, Test and Commissioning “H” landing direction indicator

Supply, install, Test and Commissioning Control box for H indicator

Supply, install, Test and Commissioning heavy duty Power cable 4C X 2.5 sqmm copper conductor XLPE insulated PVC sheated 1.1 KV grade flexible cable in mtrs

Supply, install, Test and Commissioning rotating beacon with upto 200 mtr power cable

Supply, install, Test and Commissioning Guidance sign boards with transformers, connectors and CI boxes

Supply, install, Test and Commissioning Internally illuminated LED type distance to go marker (DTGM)

Supply only CONSTANT CURRENT REGULATOR 4KVA / 6.6A

Supply only CONSTANT CURRENT REGULATOR 20KVA / 6.6A

Supply only 200 W bi-pin Halogen Lamp

Supply only 105 W Reflector type Halogen Lamps for Inset fitting

Supply only LED module for Taxiway Edge/ Turning Pad Light

Supply only bi-pin Lamp Holder

Supply only ISOLATING TRANSFORMER 200 W.6.6 A/6.6A

Supply only ISOLATING TRANSFORMER 15 W.6.6 A/6.6A

Supply only CONNECTOR KIT FOR 1C X 6 SQ.MM CABLE

Supply only 360 deg outer clear lens

Supply only 360 deg inner clear lens

Supply only 180 deg Yellow Filter

Supply only 180 deg Clear Filter

Note :- for items Ser No 13.00 to 58.00 (i) The light fixture shall meet the requirement of ICAO Annex 1G, Aerodrome design manual P-IV (ii) Contractor should provide type test certificate as per IS 1913 (latest edition) for following – (a) Photometric Test (b) Test for renstance to heat (c) Test for temperature shaft (d) Tet for temperature rise (e) Rain proof test (f) Insulation resistance test (g) High voltage test (h) Test for mechanical strength (iii) The following acceptance test should be carried out :- (a) Visual inspection (b) Rain Proof test (c) Insulation resistance (dry test) (d) High voltage test (e) Photometric test (iv) Instruction manual containing following information (a) Diagram showing containing following information (b) Assemble with installation instructions (c) Maintainance instruction

1. Supply and install, testing and commissioning Transformer floor mounted capacity 100 KVA, step down, indoor type 11/0.433 kv,50 Hz, AC double wound core type, copper wound, oil immersed, air naturally cooled with external cooling tubes, transformer delta connection on HV side and star connection on LV side in accordance with vector symbol DyN-11 (Vector Group 4) and having tapping of (+) 7.5 (-) 7.5 % in equal step of 2.5 % changed by means of load tap changing arrangement. The voltage regulation shall be as per old IS 2026 Part-I 2014 including first fill of transformer oil. The transformer should have cable box on LT side. The IS-1014 Part-I 2014 shall be suitably adjusted to suit the maximum ambient temp prevailing at site all as specified comprising with and including the following specificaitons :-

CONTD FROM SER NO 60.00 (i) Cable terminal box on HT/LT side consisting of 03 Nos porcelain bushing brass rods and nuts washers and cable glands of suitable size for LT 1100 Volts/ HT 11000 V grand XLPE insulated heavy duty cables. (ii) Oil conservator with filter type drain valve and oil level gauge. (iii) Dehydrating breather with first filling of dehydrating agent. (iv) Explosion vent (v) Two earthing terminal on tank body to facilitate fixing 32x6mm GL strips (vi) Rating plate with terminal marking (vii) Oil filling port on top cover with plug (viii) Air release valve/plug (ix) 4 Nos plain solid cast steel detachable rollers (x) First fill oil transformer oil confirming to relvant IS and tested upto 60 KV dielectric strength (xi) Inspection cover (xii) Oil temp indicator of approved range, including shut off valve between conservator and main tank (xiii) Extra bushing for netural outside the LV side (xiv) Transformer details to be embossed :- (a) Impendence (b) Ohmie loss (c) Iron loss (d) Voltage Regulation

Supply, install, test and commission HT 11 kv metering cubical (CT / PT unit) including CT & PT as per MSE DCL directions) indoor type with HT bushing and LT type terminal all as per Maharashtra state electricity Distribution corporation limited. Board specification including testing by MSEDCL or authorised agency of MSEDCL complete

Supply and fix UPS for CCR 30 min back up three phase AC input 300 to 450 V and out put 415 V + 1% of capacity 30 KVA complete all as specified and as directed.

Supply, installation, test and commissioning of LT panel board 440 volts 3 phase 4 wire system indoor type cubical type floor mounted factory made double door dust and vermin proof fabricated out of CRCA sheet not less than 2.00 mm thick fixed on angle iron frame of size 50 X 50 X 6 mm thick, duly insulated with heat resistance colour code tape Aluminium bus bar 350 Amps for phase and 500 amps for neutral and with suitable capacity cable chamber for individual feeder for incoming and out going connections complete, suitable for accommodating the following :- Ammeter 0-200 amps digital with CTs- 01 No Volt meter 0-500 volts digital type – 01 No Set of indicator lamp RYB with switch and fuse (a) MCCB 200 Amps 4 pole 35 KA, 415 Volts, 50 HZ (Incommer) OUT GOING – (b) MCCB TP 125A, 25KA, thermal release – 01 No (DG set panel) (c) MCB TP 63 A, 25KA, thermal release – 01 No (Existing bldg) (d) MCB TP 63 A, 25KA, thermal release – 01 No (spare) (e) MCB TP 10A, 10KA, thermal release – 1 No (st lights)

Supply install test and commissioning of LT panel board in door, cubical type floor mounted CPRI approved factory made, double door dust and vermin proof fabricated out of CRCA sheet of 2.0mm thick fixed on angle iron frame of size 50x50 6mm thick dully insulated with heat resistance colour code tape Aluminium bus bar of 350 Amp for phase and 500 Amp for Ammeter 0-150 amps digital with CTs- 01 No Volt meter 0-500 volts digital type – 01 No Set of indicator lamp RYB with switch and fuse (a) MCCB 125 amps 4 pole 25 KA, 415 Volts, 50 Hz (Incommer) OUT GOING (b) MCCB TP 100, 25 KA, thermal release – 01 No (for control panel runway lights) (c) MCB TP 63 A, 25 KA, thermal release – 01 No (Eqpt) (d) MCB TP 32 A, 10 KA, thermal release – 01 No (Spare) (e) Changeover switch 415 Volt 150 Amps – 1 No

Supply and installation of chemical earthing electrode 3.0 mtr length, having two M S pipe one inside the other with proper not deep galvanised outer dia 88 mm and inner dia 48 mm and the cavity between the rod pipes is filled with ground resistance improment powder, sealed with both end the outer pipe of electrode should be zink coated, the electrode should buried directly in the ground by making boring of diameter 10’’ with boaring machine highly conductive non magnetic and non corrives is to be connected with GI strip 25x3 mm of 2 to 3 mtr length to facilitet further connection to earth dolly and provision of earthing chamber in bricks wall size 45x 45x15 cm and having PCC cover of required size complete all as directed and all as per IS 3034 (1981) Note :GI strip shall be measured and paid separately (Fast earth model F84)

INTERNAL ELECTRIFICATION. Supply & fix Switch socket outlet 3 pin 5 amp modular type, ISI marked, 240 volts complete all as specified and directed.

Supply & fix switch socket combination ISI marked, modular type, ,multipurpose 3 pin, 15 amp and one 2 pin, 5 amp controlled by one switch 240 volt controlled by one switch complete all as specified and directed.

Suppy & fix ceiling fan regulator electronic stepped type, 120 W-2 module, concealed inside the terminal switch board/box, with operating knob protuding out, flush on the laminated sheet top cover all as specified and directed complete all as specified and directed.

Supply and fix sheet metal enclosure, MCB DB SPN, 240 Volt, 8 way double door, IP-43, flush type having neutral terminal, bus bar terminal complete with 200 Amps rated copper bus bar concealed in wall including making incoming incoming and outgoing connection with lugs /thimble all as specified and directed.

Supply and fix sheet metal enclosures , MCD DB SPN, 240 Volts , 4 way double door, IP-43, flush type havinfg neutral terminal, bus bar 200 Amps rated copper bus bar concealed in wall including making incoming and outgoing connection with lugs,thimble complete all as specied and directed. NOTE : - (i) MCB DB shall be installed in flush with the walls surface. The MCB DB and MCBs shall be from same company. (ii) The connection to MCBs shall be through thimble/lugs. No direct wire shall be connected to MCBs

Supply & fix celing fan 1200 mm 5 star complete including all accessories

Supply & fix PVC exhaust fan 300mm complete including louvers

Supply & fix LED street light fitting 25w make Bajaj cat pt BCL ST 25W LED I

Supply & fix MCB DB SPN 2 way

Supply & fix MCB DP 10A

Supply & fix MCB SP 6A C curve

Supply & fix MCB DB SPN 6 way single door

Supply & fix MCB DP 16A

Supply & fix MCB SP 6A

Supply & Installation testing and commissioning of silent Diesel Engine driven generated set 415 Volts, 3 Phase 4 Wire, engine as per IS : 10001/1000/2 and alternator as per is : 13364 complete with foundation, control panel with necessary meters and sound proof canopy and foundation etc, of capacity of 50 KVA continuously rating at a PF of 0.8 lagging, 415 volts AC 3 phase 4 wire 50 HZ, 1500 RPM, directly coupled with diesel engine water cooled mounted on common base frame complete with in built fuel tank (service tank) of adequate capacity with fuel line and accessories, PCC foundation work as per manufacture’s instructions, etc, and comprising of following Make : M/s Cummins, Model No C 125D5P or equivalent in KIRLOSKAR/ASHOKA LEYLAND. Location : Proposed substation (a) Diesel Engine : water cooled, turbo charged to deliver not less than 154 BHP at 1500 RPM under NTP conditions of BS 5514 conforming to IS and ISO 8528, BS 5514 conforming to IS 10002 DIN 6271 & ISO 3046 with an overload capacity DIN 6271 & ISO 3046, with an overload capacity of 10% for one hour in any 12 continuous hours operation with the following accessories :-

Note :- for items Ser No 81.00 Make : M/s CUMMINS, Model No 6BTA5.9G2 I or equivalent in KIRLOSKAR/ASHOKA LEYLAND / CROMPTON GREAVES. (a) Radiator with blower fan or heat exchanger with guard (b) Pipe coupling for engine cooling system piping (c) Corrosion inhibitor coolant (d) Paper element filter. (i) Fuel (ii) Lube oil (iii) By pass (e) Fly wheel housing and fly wheel to suit. (f) Engine bearing mechanism in fly wheel housing (g) Shut off coil with safeties for LLOP/HWT/Overspeed. (h) Dry type air cleaners and vacuum indicators (j) Motor driven priming pump (k) Electric starter. (l) Battery charging alternator (m) Exhaust piping made out of STIC C class MS pipe inclusive of all accessories and hardware, necessary support as per manufacture’s recommendations to sub stain back pressure with rain cap. (n) Mineral wool insulation 2-inch-thick covered with aluminium sheet of 30 gauges for the entire length of exhaust pipe. (o) First fill of oil coolant and diesel during commission and 12 hours testing. (p) Interconnecting copper cabling of adequate capacity between batteries and controller.

CONTD FROM SER NO 82.00 (q) Fuel pipe. (r) self starter 12 volts DC. (s) Electric operated electronic governor. (t) fuel injection pump. (u) Electronic instrument panel, complete with all accessories as per manufacturer’s specifications displaying the following (i) Battery voltage and charging rate. (ii) Water temperature. (iii) Lubricating oil pressure. (iv) Engine speed. (v) Engine hours run. (vi) Balance of fuel. (v) Safety control (Trip and indication) (a) High water temperature (b) Low lube oil pressure (c) Low and high speed trip (w) Base frame sturdy fabricated welded construction, channel iron base frame (duly painted) for mounting engine and alternator as per manufacturer’s design alongwith AVM pada (aa) battery set of 01 No, 12 volt, 150 AH maintenance free battery with leads and terminals Make of battery : Exide / Amron Item No-1 (bb) Fuel Tank : disel storage capacity (8 Hr running) fuel factory made of HR/MS sheets with level indicator fuel inlet, fuel outlets air vent drain plug in let arrangement for diesel filling from

CONTD FROM SER NO 83.00 (B) ALTERNATOR : 50 KVA at 0.8 PF legging, 415 volts, 3 Phase, 4 wire, 50 Hz at 1500 RPM self excited and self regulated with AVR brushless excited band of voltage (+)/(-) 1% Of rated voltage from no load to full load insulation class H, IP-23 self ventilated and conforming to BS : 5000 / IS : 4722 suitable for engine as mentioned here-in-before Make Stamford/Jyoti/CG/Kirloskar (C) Acoustic Enclosure : Factory made acoustic enclosure (canopy) having size not less than 400mmX1150mmX1700 mm for the above 50 KVA DG set reduce noise level to 75db (A), measured at 1.00, meter distance for auditable frequencies as pet guidelines of central pollution control Board pollution size as per manufacture’s specification and comprising of following : (i) Sound insulation 75 mm thick Rock wool (Density 65 KG/ Cum) (ii) Outer ody: Not less than 1.6 mm thick CRCA. (iii) Door 1.6 mm thick CRCA (iv) Inner surface : 1.0 mm thick CRCA:/GI perforated sheet (v) Base frame : ISMC 300 Item No-1 (E) Automatic Main Failure (AMF) Control panel :- Indoor type, factory fabricated cubical type, free standing, floor mounted, AMF control panel, provided with removable rear panel & hinged front panel for easy accessibility, fabricated out of not less than 2.0 mm thick CRCA Sheet including two coats of powder coated paint over a cost of red oxide prime etc and comprising of :-

CONTD FROM SER NO 85.00 Note for item No. 1 (a) Any civil work reqd for installation DG set LT panel at site shall be measured and paid separately under respective items of schedule. (b) Contractor shall submit the detailed specification, particular Model, make and literature alongwith Drg. For approval of Accepting officer before placing of order. Item No-1 (c) The width (Internal depth) of LT Panel should not be less than 450mm. (d) The capacity and the make DG Set, switch gear, accessories and other items to be incorporated into panel board shall be got approved on the Drg Before placing the order. (d) The contractor shall inform to CE (CG) Goa / GE for predispatch inspection at factory premises. The factory inspection and testing shall be carried out by the nominated rep. of accepting officer. The inspection & testing arrangement shall be made by contractor and the cost of he same shall be deemed to be included in unit rate quoted by contractor.

S&F LED type tube light fittings 1x20 watt, 230V Industrial box type luminaire with CRCA body pre coated white and prewired for LED tube complete fixed on surface / wall / ceilings, PVC round blocks and connection by flexible PVC cable with stranded copper conductor from ceiling rose to connector of the fitting including 1 x 20 w LED tube rod 1200 mm length all as specifed and directed. Make : Philips cat part No TMC 501 P 1 x T - LED and rod essential LED tube 1200 mm 20 w 840 T81nDI or equivalent in Bajaj / Cromption.

REWINDER TECHNO ELECTRICALS