COMPREHENSIVE MAINT OF DG SETS INSTALLED IN HANGERS AND VARIOUS DEPOT IN TECH AREA AT AFS CHAKERI KANPUR

Amount

Complete general servicing of DG set of Capacity:- 5 KVA to 63 KVA any make which include taking down and replacement / repairs of diesel filter, oil filter, lubricating oil, rubber hose pipe, V belt, oil pipe, diesel pipe, repair kit, gaskets, burnt parts, measuring earth resistance values (as required) etc. and tightening of nuts, bolts, washers, greasing, etc for proper running of DG Sets complete all as specified and directed. Note for Ser No 1 to 3:- Service of DG set shall be carried out authorsed service agency of DG set as approved by OEM and SM/MES number of DG set shall be entered in MB. (i) Cost of fixing charges, oiling, greasing, replacement of engine oil etc. tightening of nuts, bolts and minor work extra are included in the unit rate quoted by the contractor. (ii) Maintenance of Diesel Generating Sets will be carried out and Maintenance records shall be prepared by Contractor and signed by JE E/M & Engineer-in-Charge. All Maintenance register will be provided by the Contractor for record purpose. (iii) The taken down spares shall be cleaned and refitted on DG sets, if found serviceable. All other taken down unserviceable parts/spares shall be replaced and paid under relevant item of BOQ. (iv) Servicing of DG sets shall generally be carried out on quaterly basis but may vary as per site requirement and as directed by GE/ Engineer-in-Charge

All as per serial item No 1.00 above but capacity of DG Set 75 KVA to 200 KVA complete all as specified and directed.

All as per serial item No 1.00 above but capacity of DG set 250 KVA to 500 KVA complete all as specified and directed.

Supply only V Belt / Grooved for the DG Sets of capacity 5 KVA to 63 KVA complete all as specified & directed. Make: DUNLOP / MRF / JK.

All as per item no 4 above but 75 KVA to 200 KVA

All as per item no 4 above but 250 KVA to 500 KVA

Supply only Oil pipe complete set for DG Sets of capacity 5 KVA to 63 KVA complete all as specified & directed.

All as per item no 7 above but 75 KVA to 200 KVA

All as per item no 7 above but 250 KVA to 500 KVA

Supply only diesel pipe complete set for DG Sets of capacity 5 KVA to 63 KVA complete all as specified & directed.

All as per item no 10 above but 75 KVA to 200 KVA

All as per item no 10 above but 250 KVA to 500 KVA

Supply only Oil filter for DG Set of capacity 5 KVA to 63 KVA complete all as specified & directed. Make- Mico / existing make / other make as approved by GE.

All as per item no 13 above but 75 KVA to 200 KVA

All as per item no 13 above but 250 KVA to 500 KVA

Supply only Diesel filter for DG Set of capacity 5 KVA to 63 KVA complete all as specified & directed. Make- Mico / existing make / other make as approved by GE.

All as per item no 16 above but 75 KVA to 200 KVA

All as per item no 16 above but 250 KVA to 500 KVA

S&F Air cleaner filter assembly including all accessories suitable for DG set of capacity 5 to 63 KVA complete all as specified and as directed.

All as per item no 19 above but 75 KVA to 200 KVA

All as per item no 19 above but 250 KVA to 500 KVA

Supply only Rubber hose pipe complete set for DG set of capacity 5 KVA to 63 KVA complete all as specified & directed.

All as per item no 22 above but 75 KVA to 200 KVA

All as per item no 22 above but 250 KVA to 500 KVA

S&F Oil / Diesel / Water pump for DG Set complete of capacity 5 KVA to 63 KVA complete all as specified & directed. Make- Kirloskar / Cummins or other make as approved by GE.

All as per item no 25 above but 75 KVA to 200 KVA

All as per item no 25 above but 250 KVA to 500 KVA

Supply of Engine Oil of grade 20W40 in containers and topping up engine oil in DG sets of any capacity complete all as specified and directed. Make: Servo / Castrol / Veedol.

Supply and filling premixed coolant (35 litre) container complete all as specified and directed Make :- Servo,bose,castrol

Taking out FIP along with its all accessories from DG set of Capacity of DG Set up to 200 KVA .including transportation to authorised service centre for overhauling / repairs / re-calibration and re-fixing of DG set including replacement of necessary spare parts (as required) such as delivery valves, plungers ‘O’ ring spring, nozzel etc. complete all as specified and as directed. Note : SM /MES Number of SG set shall be recorded in MB.

All as per serial item No 30 above but DG set of capacity 250 KVA to 500KVA complete all as specified and directed.

Removal of radiator from engine of DG set with de-scaling and brazing as required for repairs of water taking etc. and re-fixing the same properly of capacity upto 200 KVA complete all as specified and directed.

All as per serial item No 32 above but DG set of capacity 250 KVA to 500 KVA .

M&L in replacement of self starter 12 V/ 24 V of any type, capacity, make of DG set by repairing bentax action of self starter and replacement of gears or any other worn out spares of self starter, rewinding of armature as required complete all as specified and as directed.

S& F of spares required to repair /overhauling above self starter 12 V/ 24 V including rewinding of Armature, replacement of clutch assembly,carbon brushes and pinion assembly all as directed by Engineer in Charge.

S&F in replacement of battery terminal bolt type suitable for existing AH battery complete all as specified and as directed.

S&F in replacement of battery lead of copper conductor PVC insulated fitted with lead terminal on one side and other side with brass or lead terminal 1.00 m long as per site requirement and connection complete all as specified and as directed.

S&F in replacement of battery 12 volts and upto 180 AH lead acid type including testing complete having min 36 month warrenttee as provided by manufecturer's complete all as specified & directed. Make : EXIDE / AMARON or other make as approved by GE. NOTE :- Old battery shall be deposite in to AGE E/M-II storeyard

S&F in replacement of battery 12 volts 150 AH lead acid type including testing complete having min 36 month warrenttee as provided by manufecturer's complete all as specified and directed by Engineer in Charge. Make : EXIDE / AMARON or other make as approved by GE. NOTE :- Old battery shall be deposite in to AGE E/M-II storeyard

S&F in replacement AVR (Automatic Voltage Regulator) of existing make for DG Set of capacity upto 250 KVA complete all as specified & directed.

All as per item no 41 above but for 320 KVA to 500 KVA.

M&L in replacement turbo charger including its accessories of existing make suitable for 125 to 200 KVA capacity complete all as specified & directed.

All as per serial item No 43 above but capacity of DG set 250 KVA to 500 KVA.

S&F in replacement digital Microprocessor controller of existing size, make, model & type, having complete features and fixing in Control Panel of DG sets of capacity upto 250 KVA complete all as specified and directed.

All as per serial item No 45 above but capacity of DG set 320 KVA to 500 KVA.

S&F in replacement old /unserviceable Pad lock assembly by disconnecting and taking out including replacement of nut, bolts etc. suitable for silent type DG set door for capacity upto 250 KVA complete all as specified and directed.

All as per serial item No 47 above but capacity of DG set 320 KVA to 500 KVA.

Material and labour for painting of DG Set, canopy and panel with synthetic enemel paint two coats by spray painting approved colour after scraping of old paint, cleaning of all rusted portion, surface including writing i.e MES No, Capacity etc. as per existing pattern etc complete all as specified and directed. Capacity of DG Set 5 KVA to 63 KVA.

All as per serial item No 49 above but for capacity of DG Set 75 KVA to 200 KVA.

All as per serial item No 49.00 above but for capacity of DG set 250 KVA to 500 KVA.

S&F in replacement complete radiator with fan drive assembly and other accessories including nut, bolts etc. suitable for DG set capacity 125 KVA and above complete all as specified and directed.

S&F in replacement HRC fuse 100 to 250 Amps and above including fixing arrangement complete all as specified and as directed. Make: L&T / Legrand / Schneider.

Supply only Voltmeter 0-500 Volt square or otherwise flush pattern of existing make and size complete all as specified and directed.

Supply only Ammeter any range flush pattern size as existing make and size complete all as specified and directed.

Supply only Indicator Lamp (RYB) complete all as specified and directed. Make – L&T/Vaishno/C&S / Standard.

Supply only Ignition switch of 12/24 Volts complete all as specified & directed.

Supply only CT 50/5 to 500/5 complete all as specified & directed. Make:- AE / existing make / other make as approved by GE.

Supply only Solenoid switch 12/24 Volts with relay of existing make and capacity complete all as specified & directed.

Supply only relay 12/24V DC complete all as specified & directed. Make- Siemens/MDS/L&T.

Supply & fix in replacement of relay 12/24V DC complete all as specified & directed. Make- Siemens/MDS/L&T.

Collection of DHPP from Airforce MT Sec to MES MT Sec and Transportation of DHPP to any DG set in Air force station, Chakeri, Kanpur in containers of above 100 litres and pouring in tanks of DG sets complete all as specified and as directed. Note: - 1. Containers and required T&P shall be arranged by the contractor under his own arrangement. 2. The job of filling the fuel must be completed within 2 hrs of issuance of fuel to the contractor by the dept. 3. Non-compliance to this note will attract a penalty of Rs 500/= per job. 4. Labour shall be provided by the contractor

S&F in replacement of on-load type change over switch on load front handle 4 pole 415 volt 50 Hz 100-125 Amps including mounting arrangement of metallic frame work of appropriate section and size on walls or panels complete all as specified and as directed. Make:- Havells / L&T / Legrand. Note :- Making connections to the electric system including cutting of cables of any size and type, making and termination by using suitable lugs is included in the rate quoted under this item.

All as per serial item No 63.00 above but 4 pole 415 volt 50 Hz 200 Amps.

All as per serial item No 63.00 above but 4 pole 415 volt 50 Hz 400 Amps .

Supply, laying in ducts/trenches or fixing on wall/pole etc test and commissioning (in replacement) of LT cable XLPE insulated, screened, PVC bedded, galvanized steel strip or wire armoured electric power cable heavy duty with multi stranded aluminium conductor 1100 V grade cross sectional are 50 Sqmm 3.5 Core suitable for earthed system including taking out old unserviceable cable complete all as specified and directed. Make: - Havells/ Polycab/ Finolex/ Grandlay/Gloster.

All as per serial item No 66.00 above but size 70 Sqmm 3.5 Core complete all as specified and directed.

All as per serial item No 66 above but size 95 Sqmm 3.5 Core complete all as specified and directed.

M&L for complete overhauling Diesel Engine by opening top head, cleaning of engine of Generator and replace worned out parts of engine, Checking and setting right the alignment of Engine & Alternator, servicing of engine for smooth running, observing & setting correctly the unusual sound & color of smoke from exhaust (if any), repairing the leakage of fuel, lubricating oil & coolant, repairing of Accessories drive, Turbocharger and crankshaft endplay, rewinding of burnt armature of rotor / stator, greasing, cleaning, removal of carbon deposits and other unwanted reminants, re-assembling the complete engine, fixing it in position and testing on load complete all as specified & directed. Capacity :- 75 KVA DG Set. Note:- Overhauling of Diesel Engine shall be carried out through authorised service agency as approved by OEM and approved by GE. SM/MES Number shall be recorded in MB. The taken down spares shall be cleaned and refitted on DG sets, if found serviceable. All other unserviceable parts/spares shall be paid under relevant BOQ Item.

Supply only Piston Assembly including pistons ring set of existing make complete all as specified and directed. Note: Old unserviceable Piston Assembly will be deposited by the contractor in E/M store yard.

Supply only Cylinder liner ‘O’ ring kit of existing make of DG set complete all as specified and directed.

Supply only Main bearing set of existing make of DG set complete all as specified and directed.

Supply only Oil pump set of existing make of DG set complete all as specified and directed.

Supply only Valve (inlet and outlet valve) of exisiting make of DG set complete all as specified and directed.

Supply only Cylinder head of existing make complete all as specified and directed. Note: Old unserviceable cylinder head will be deposited by the contractor in E/M store yard.

Supply only Crank shaft Assembly of existing make complete all as specified and directed. Note: Old unserviceable Crank shaft Assembly will be deposited by the contractor in E/M store yard.

Supply only Head Gaskets set of existing make complete all as specified and directed.

Supply only Connecting rod bearing kit of existing make complete all as specified and directed.

M&L for overhauling of complete diesel engine by opening top head , cleaning of engine of Generator and replace worned out parts of engine, Checking and setting right the alignment of Engine & Alternator, servicing of engine for smooth running,observing & setting correctly the unusual sound & color of smoke from exhaust (if any), repairing the leakage of fuel, lubricating oil & coolant, repairing of Accessories drive, Turbocharger and crankshaft endplay, rewinding of burnt armature of rotor / stator, greasing, cleaning, removal of carbon deposits and other unwanted reminants, re-assembling the complete engine, fixing it in position and testing on load complete all as specified & directed. Capacity :- 125 KVA DG Set. Note:- Overhauling of Diesel Engine shall be carried out through authorised service agency as approved by OEM and approved by GE. SM/MES Number shall be recorded in MB. The taken down spares shall be cleaned and refitted on DG sets, if found serviceable. All other unserviceable parts/spares shall be paid under relevant BOQ Item.

Supply only Piston Assembly including pistons ring set of existing make complete all as specified and directed. Note: Old unseviceable Piston Assembly will be deposited by the contractor in E/M store yard.

Supply only Cylinder liner ‘O’ ring kit of existing make of DG set complete all as specified and directed.

Supply only Main bearing set of existing make of DG set complete all as specified and directed.

Supply only Oil pump set of existing make of DG set complete all as specified and directed.

Supply only Valve (inlet and outlet valve) of exisiting make of DG set complete all as specified and directed.

Supply only Cylinder head of existing make complete all as specified and directed. Note: Old unseviceable Cylinder head will be deposited by the contractor in E/M store yard.

Supply only Crank shaft Assembly of existing make complete all as specified and directed. Note: Old unseviceable Piston Assembly will be deposited by the contractor in E/M store yard.

Supply only Head Gaskets set of existing make complete all as specified and directed.

Supply only Connecting rod bearing kit of existing make complete all as specified and directed.

M&L for overhauling of complete diesel engine by opening top head , cleaning of engine of Generator and replace worned out parts of engine, Checking and setting right the alignment of Engine & Alternator, servicing of engine for smooth running,observing & setting correctly the unusual sound & color of smoke from exhaust (if any), repairing the leakage of fuel, lubricating oil & coolant, repairing of Accessories drive, Turbocharger and crankshaft endplay, rewinding of burnt armature of rotor / stator, greasing, cleaning, removal of carbon deposits and other unwanted reminants, re-assembling the complete engine, fixing it in position and testing on load complete all as specified & directed. Capacity :- 320 KVA - 500 KVA DG Set. Note:- Overhauling of Diesel Engine shall be carried out through authorised service agency as approved by OEM and approved by GE. SM/MES Number shall be recorded in MB. The taken down spares shall be cleaned and refitted on DG sets, if found serviceable. All other unserviceable parts/spares shall be paid under relevant BOQ Item.

Supply only Piston Assembly incl. pistons ring set of existing make complete all as specified and directed. Note: Old unseviceable Piston Assembly will be deposited by the contractor in E/M store yard.

Supply only Cylinder liner ‘O’ ring kit of existing make of DG set complete all as specified and directed.

Supply only Main bearing set of existing make of DG set complete all as specified and directed.

Supply only Oil pump set of existing make of DG set complete all as specified and directed.

Supply only Valve (inlet and outlet valve) of exisiting make of DG set complete all as specified and directed.

Supply only Cylinder head of existing make complete all as specified and directed. Note: Old unseviceable cylinder head will be deposited by the contractor in E/M store yard.

Supply only Crank shaft Assembly of existing make complete all as specified and directed. Note: Old unseviceable Crank shaft Assembly will be deposited by the contractor in E/M store yard.

Supply only Head Gasket set of existing make complete all as specified and directed.

Supply only Connecting rod bearing kit of existing make complete all as specified and directed.

Receiving Electrical & Mechanical complaints related to DG sets installed at AFS, Chakeri & allied units from Complaint section / JE E&M / Engr-In Charge & attending the same within 2 hrs. This item is inclusive of all preliminary work like opening of connections, checking for supply, transportation of necessary tools and labour, assessing the nature of complaints, rectifying minor issues, removing air lock (if any), reconnecting the DG set back for proper functioning. Note :- Non compliance of attending breakdown & complaint within 2 hours after notification of the complaint will attract penalty @ Rs. 500/= per hour and maximum of Rs. 10,000/= per day per complaint shall be recovered from Contractor's payment for each complaint so notified. Contractor shall deploy sufficient resources along with personnel safety equipments to keep all the DG sets functional.

S&F in replacement of contactor of upto 100 - 200 Amps complete all as specified & directed. Make: Schneider / L&T / Siemens.

All as per item No 100 above but 250 - 400 Amps. Make: Schneider / L&T / Siemens.

Supply only FIP gear pump suitable for 75 KVA to 250 KVA

Supply only FIP gear pump suitable for 320 KVA to 500 KVA

Supply & fixing in replacement of alternator 12/24 volts capacity including fixing arrangement in existing position of DG set complete all as directed.

All as per item no 104 above but for 75 KVA to 250 KVA

All as per item no 104 above but for 320 KVA to 500 KVA

Supply & fix in replacement of Solenoid switch 12/24 Volts with relay of existing make and capacity complete all as specified & directed.

Supply & fix in replacement of Limit switch of existing make and capacity as per site requirement complete all as specified & directed.

S & F in repair door hinges for canopy of 5 KVA to 63KVA capacity of DG set door including nut, bolt, drilling of hole, welding complete all as specified & directed.

All as per item no 109 above but for 75 KVA to 250 KVA capacity of DG Set

All as per item no 109 above but for 320 KVA to 500 KVA capacity of DG Set

Supply & fix in replacement of Limit switch of existing make and capacity as per site requirement complete all as specified & directed.

Distilled water best quality suitable for lead acid battery, complete all as specified and directed.

Taking down unserviceable speed control unit supply and fixing new electronic speed control unit with necessary connection terminal suitable for 320 KVA to 500 KVA DG sets Make Kirloskar /Greaves

Supply and Fix in replacement MCCB TPN 800 Amps , 415 Volts, 50 KA ,4 Pole, Ics=100% Icu , with microprocessor release IPRE+ (4 pole) overload adjustable short circuit adjustable type incl complete connection all as specified and directed by Engr-in-Charge. Make :- L&T

Supply and Fix in replacement MCCB TPN 400 Amps , 415 Volts, 50 KA ,4 Pole, Ics=100% Icu , with microprocessor release IPRE+ (4 pole) overload adjustable short circuit adjustable type incl complete connection all as specified and directed by Engr-in-Charge.Make :- L&T

Supply and Fix in replacement MCCB TPN 250 Amps , 415 Volts, 50 KA ,4 Pole, Ics=100% Icu , with microprocessor release IPRE+ (4 pole) overload adjustable short circuit adjustable type incl complete connection all as specified and directed by Engr-in-Charge. Make :- L&T

Supply and Fix in replacement MCCB TPN 160 Amps , 415 Volts, 50 KA ,4 Pole, Ics=100% Icu , with microprocessor release IPRE+ (4 pole) overload adjustable short circuit adjustable type incl complete connection all as specified and directed by Engr-in-Charge. Make :- L&T

Disconnecting the connection from prime mover including taking out of Armeture set of capacity 320 KVA TO 500 KVA from the existing position and strip opening, cutting the burnt out winding in feild coil, cleaning the stator and re-winding the same with super enameled copper winding wire of same gauge using top class of insulating material and over hauling of armeture including lath/ machine work for making housing of bearing , metaling ,welding, turning surfacing ,polishing of rotor shaft, and rethreading and replacement of, bearing of required size (Make-NBC/SKF), bushes, rubber insertion sheet , nuts, bolts and washers including necessary other items for its smooth functioning and testing complete reassembling the same and re-fixing back in its original position complete all as specified and as directed. Note : MES/SM Number of DG set shall be recorded in MB.

All as per item no 119 above but for 75 KVA TO 250 KVA DG set

VEE KAY ENTERPRISES

JASPREET SINGH COOLING CORP.

M/s Sohanil Construction

M/S M.S.ENTERPRISES

santosh electronics