PROVN OF TROLLEY MOUNTED GENERATOR SET OF 63 KVA AND 125 KVA FOR OPERATIONS AT AF STN BAMRAULI

Amount

Supply , fixing, jointing and testing of underground LT cable XLPE insulated ,screened PVC bedded , galvanised steel strip or wire armoured electric power cables (heavy duty) 1100 Volts grade with stranded aluminium conductor of size 185 Sqmm 3.5 Core all as specified and directed by Engr-in-Charge

Supply , fixing, jointing and testing of underground LT cable XLPE insulated ,screened PVC bedded , galvanised steel strip or wire armoured electric power cables (heavy duty) 1100 Volts grade with stranded aluminium conductor of size 120 Sqmm 3.5 Core all as specified and directed by Engr-in-Charge

Supply, commissioning erecting and testing complete of manufacturer or OEM manufactured, static silient (sound proof enclosure) Disel Engine driven Generating set of capacity 125 KVA, water cooled, 415 volts (AC three phase, 4 wire system of supply) 50 Hz at power factor 0.8 minimum. The DG set shall consists of diesel engine coupled to a matching alternator, through flexible coupling and mounted on common base frame and complete with control panel standardized by manufacturer, fuel tank with mounting arrangements and inlet, outlet return inlet oil arrangements, exhaust pipe complete and suitable for conditions prevalent at Bamrauli (capacity of engine, alternators shall worked out taking all derating factors into consideration) including PCC foundation (of suitable size leaving at least 0.5m all around for ease of movement and 0.5m height), anti-vibration pads complete all as specified and directed, including all feature to comply with latest CPCB guidelines and comprising of followings:- DIESEL ENGINE Diesel engine 1500 RPM, direct injection, 6 cylinder, four stroke, conforming to conforming to IS:100001/ISO3046/BS:649/BS:5514 amended upto date, for continous running capable of taking 10% overload for one hour in 12 hour, water cooled, naturally turbo charged, capable of giving adequate BHP to drive Alternator capable of delivery 125 KVA at outdoor atmospheric conditions at Bamrauli ( Taking all derating factor into consideration) fitting with the following accessories subject ot the design of manufacturer:- (i) Dynamically balanced fly wheel. (ii) Air cleaner oil bath type (iii) Electronic Governor class 1 A with back up Mechanical governor class 1A Flywheel with starter ring (iv) Dry exhaust manifold with suitable exhaust residential grade silencer to reduce the noise level

(v) Radiator cooling (vi) Radiator fan with guard (vii) Vaccum indicator (viii) Fuel filter and fuel houses (ix) Fuel injection pump (FIP) x) Fan and water pump assesembly (xi) Lub oil filter and pump (xii) Electric starting system with battery charging alternator and axial type started motor including adequate number of high capacity maint free lead acid bty as per manufacturer recommendation including inter connecting cables/leads with terminals complete with starting/stopping switch voltmeter, etc 01 set (xiii) Engine safety shut down system against low oil pressure and high water pressure (xiv) Exhaust gas driven turbo charge (xv) Oil filter (xvi) Lub oil cooler (xvii) Engine main manual with spare part list (xviii) Suitable designed acoustic enclosure as per CPCB regulations (xix) Any other item not included / specified but is a standard design of the manufacturer. Engine instrument panel : Engine instrument panel shall comprising of the following:- (i) Starting on /off switch. (ii) water temp auge. (iii) Hour meter cum RPM indicator (iv) Lub oil pressure gauge (v) Lub oil temperature gauge (vi) Battery charging meter (vii) Safety alarm against high water temp and lub oil pressure. (viii) Any other item not included/specified but is a standard design of the manufacturer.

ALTERNATOR (Make: Kirloskar electric co/ Crompton/ Stemford) shall be self excited, self regulated, brush less for 125 KVA continous operation at the speed of 1500RPM at 415 volts, 50Hz three phase, 4 wire system with advance electronic voltage regulator to ensure high voltage accuracy with +1% with class H insulation and SPDP enclosure directly coupled with engine through flexible couping and conforming to IS-4722 complete-01 No. Note:- Alternator should be able to deliver output rating at actual site condition. Common fabricated base frame for engine and alternator made from structural channel, jerk proof PCC 1:2:4 mix type B1 foundation including adequate number of suitable anti-vibration pads all as per manufacture recommendations is deemed to be included in the unit rate quoted by the contractor. Bottom mounted (or as per manufactures design) steel fuel tank fabricated out of 14 SWG MS sheet of capactiy not less than 12 hrs continous operation inside canopy with fuel level guage, drain plug locking arrangements etc with and including GI pipe connections duly laid as per engineering practice complete all as specifided and directed. Bypass arrangement by providing separate panel made out of 3mm thick CRCA sheet, outdoor type with connecting copper bus bar of suitable size from change over and set of 3 Nos indication lamp for R, Y and B and 2 Nos 4 pole on load change over switch front handle operated of capacity 160 Amp is to be installed near AMF panel complete all as specified and directed. (i) Hour run meter. (ii) Any other item not included/ specified but is a standard design to the manufacturer.

Supply, fabricating and testing of factory mounted cubical automatic main failure panel (AMF) with degree of protection IP-42 conforming to IS-2147, suitable for 125 KVA capacity DG Set, fabricated using 14 Gauge CRCA sheet, powder coated comprising of suitable rated bus bar, internal wiring with control fuse, provn of connecting incoming and outgoing leads/ bus bar as approved with and including following accessories:- (i) Master switch for auto/manual/reset/off-01 No. (ii) Ammeter digital type, 96X96 mm with CT's-03 Nos aux supply 230 vlts, AC, acuracyclass 1. (iii)Voltmeter digital type 96x96 mm to read 0-500 volts supply 230 volts, accuracy class 1.0. (iv) Digital frequency meter-01 No aux supply 230 volts, AC (v) Push button start, stop, reset-01 No. (vi) Set of lamp for indicating load a set, low pressure, high cylinder temperature, load on mains, set fails at start, low oil presure. (vi) Battery charger connected to load. (vii) Transformer of adequate rating. (viii) Ractifiers (ix) DC ampere meter and voltmeter. (x) Fault accept / reset push button. (xi) Set of relays and contactor suitable for 125 KVA DG Set for automatic start and automatically shut down of suitable rating and capacity adjustable to 70 to 100% and 2 Nos MCCB 4 pole, 160 Amp, 25 KA fixed on main supply and DG set supply. (xii) Make of AMF control panel shall be as per OEM recommendations.

Supply, commissioning erecting and testing complete of manufacturer or OEM manufactured, static silient (sound proof enclosure) Disel Engine driven Generating set of capacity 63 KVA, water cooled, 415 volts (AC three phase, 4 wire system of supply) 50 Hz at power factor 0.8 minimum. The DG set shall consists of diesel engine coupled to a matching alternator, through flexible coupling and mounted on common base frame and complete with control panel standardized by manufacturer, fuel tank with mounting arrangements and inlet, outlet return inlet oil arrangements, exhaust pipe complete and suitable for conditions prevalent at Bamrauli (capacity of engine, alternators shall worked out taking all derating factors into consideration) including PCC foundation (of suitable size leaving at least 0.5m all around for ease of movement and 0.5m height), anti-vibration pads complete all as specified and directed, including all feature to comply with latest CPCB guidelines and comprising of followings:- DIESEL ENGINE Diesel engine 1500 RPM, direct injection, 4 cylinder, four stroke, conforming to conforming to IS:100001/ISO3046/BS:649/BS:5514 amended upto date, for continous running capable of taking 10% overload for one hour in 12 hour, water cooled, naturally turbo charged, capable of giving adequate BHP to drive Alternator capable of delivery 63 KVA at outdoor atmospheric conditions at Bamrauli ( Taking all derating factor into consideration) fitting with the following accessories subject ot the design of manufacturer:- (i) Dynamically balanced fly wheel. (ii) Air cleaner oil bath type (iii) Electronic Governor class 1 A with back up Mechanical governor class 1A Flywheel with starter ring (iv) Dry exhaust manifold with suitable exhaust residential grade silencer to reduce the noise level

(v) Radiator cooling (vi) Radiator fan with guard (vii) Vaccum indicator (viii) Fuel filter and fuel houses (ix) Fuel injection pump (FIP) (x) Fan and water pump assesembly (xi) Lub oil filter and pump (xii) Electric starting system with battery charging alternator and axial type started motor including adequate number of high capacity maint free lead acid bty as per manufacturer recommendation including inter connecting cables/leads with terminals complete with starting/stopping switch voltmeter, etc 01 set (xiii) Engine safety shut down system against low oil pressure and high water pressure (xiv) Exhaust gas driven turbo charge (xv) Oil filter (xvi) Lub oil cooler (xvii) Engine main manual with spare part list (xviii) Suitable designed acoustic enclosure as per CPCB regulations (xix) Any other item not included / specified but is a standard design of the manufacturer.

Engine instrument panel : Engine instrument panel shall comprising of the following:- (i) Starting on /off switch. (ii) water temp auge. (iii) Hour meter cum RPM indicator (iv) Lub oil pressure gauge (v) Lub oil temperature gauge (vi) Battery charging meter (vii) Safety alarm against high water temp and lub oil pressure. (viii) Any other item not included/specified but is a standard design of the manufacturer. ALTERNATOR (Make: Kirloskar electric co/ Crompton/ Stemford) shall be self excited, self regulated, brush less for 63 KVA continous operation at the speed of 1500RPM at 415 volts, 50Hz three phase, 4 wire system with advance electronic voltage regulator to ensure high voltage accuracy with +1% with class H insulation and SPDP enclosure directly coupled with engine through flexible couping and conforming to IS-4722 complete-01 No. Note:- Alternator should be able to deliver output rating at actual site condition. Common fabricated base frame for engine and alternator made from structural channel, jerk proof PCC 1:2:4 mix type B1 foundation including adequate number of suitable anti-vibration pads all as per manufacture recommendations is deemed to be included in the unit rate quoted by the contractor.

Bottom mounted (or as per manufactures design) steel fuel tank fabricated out of 14 SWG MS sheet of capactiy not less than 12 hrs continous operation inside canopy with fuel level guage, drain plug locking arrangements etc with and including GI pipe connections duly laid as per engineering practice complete all as specifided and directed. Bypass arrangement by providing separate panel made out of 3mm thick CRCA sheet, outdoor type with connecting copper bus bar of suitable size from change over and set of 3 Nos indication lamp for R, Y and B and 2 Nos 4 pole on load change over switch front handle operated of capacity 125 Amp is to be installed near AMF panel complete all as specified and directed. (i) Hour run meter. (ii) Any other item not included/ specified but is a standard design to the manufacturer.

Supply, fabricating and testing of factory mounted cubical automatic main failure panel (AMF) with degree of protection IP-42 conforming to IS-2147, suitable for 63 KVA capacity DG Set, fabricated using 14 Gauge CRCA sheet, powder coated comprising of suitable rated bus bar, internal wiring with control fuse, provn of connecting incoming and outgoing leads/ bus bar as approved with and including following accessories:- (i) Master switch for auto/manual/reset/off-01 No. (ii) Ammeter digital type, 96X96 mm with CT's-03 Nos aux supply 230 vlts, AC, acuracyclass 1. (iii)Voltmeter digital type 96x96 mm to read 0-500 volts supply 230 volts, accuracy class 1.0. (iv) Digital frequency meter-01 No aux supply 230 volts, AC (v) Push button start, stop, reset-01 No. (vi) Set of lamp for indicating load a set, low pressure, high cylinder temperature, load on mains, set fails at start, low oil presure. (vi) Battery charger connected to load. (vii) Transformer of adequate rating. (viii) Ractifiers (ix) DC ampere meter and voltmeter. (x) Fault accept / reset push button. (xi) Set of relays and contactor suitable for 63 KVA DG Set for automatic start and automatically shut down of suitable rating and capacity adjustable to 70 to 100% and 2 Nos MCCB 4 pole, 125 Amp, 25 KA fixed on main supply and DG set supply. (xii) Make of AMF control panel shall be as per OEM recommendations.

Supply of DG Set trolly suitable for 63 KVA DG Set duly fabricated with angle iron frame made out suitable size of angle iron/channel not less than 900/450 mm covered with MS plain sheet, road leaf spring and four wheel complete with wheel, tyre and tubes of suitable size and attaching towing hook, helical gear attachement to move either including mounting and fixing of DG Set complete and painting the same with black paint with two coats over one coat of red oxide primer complete all as specified and directed.

Supply of DG Set trolly suitable for 125 KVA DG Set duly fabricated with angle iron frame made out suitable size of angle iron/channel not less than 900/450 mm covered with MS plain sheet, road leaf spring and four wheel complete with wheel, tyre and tubes of suitable size and attaching towing hook, helical gear attachement to move either including mounting and fixing of DG Set complete and painting the same with black paint with two coats over one coat of red oxide primer complete all as specified and directed.

Note :- Credit shown in credit schedule of tender document shall be considered by the tenderer while quoting the rates of various items of this schedule. The same shall be recovered from various payment to contractor before handing over old material.

DEORA ELECTRIC WORKS

ELECTRO COMMERCIAL CO

M/s NSA Engineering Corporation

M/s Techno India and Company