REPAIR /MAINT TO VARIOUS DG SETS, EOT CRANES, INCINERATOR, CONTROL PANELS AND CONNECTED WORKS AT JHANSI CANTT, AAU, CALEB VIHAR AREA UNDER AGE E/M JHANSI

Amount

Material and Labour for servicing of DG set by carrying out the following maintenance including testing on completion at connected load for entire satisfaction of Engineer-in-Charge and complete all as specified and directed for the DG set of capacity 320 KVA Make - Kirloskar:-

Draining out engine oil from the sump by removing drain plug, cleaning the sump thoroughly and refilling the sump with new engine oil to required level (Note: Engine Oil will be measured and paid separately as 'Supply Only')

Draining out of diesel from tank and storing in cleaned containers, cleaning the tank thoroughly by removing sediments settled at the bottom and refilling the drained out diesel duly filtered.

Supply and replace complete set of fuel filters, engine oil filters and air cleaner element.

Draining out complete coolant water mixture from the radiator and re-filling the radiator with new coolant and water mixture with proportionate ratio (Note: Coolant will be measured and paid separately as 'Supply Only')

Check and top up the electrolyte/distilled water in starting batteries to maintain the required specific gravity. Cleaning of battery terminals & applying petroleum jelly to battery poles & brass connectors.

Tightening all the fasteners of complete DG set to the required torque.

All as per item No.1.00 to 1.06 here-in-before but for DG set of capacity 125 KVA Make – Ashok Leyland at Mil Stn Nowgong (BKD)

All as per item No.1.00 to 1.06 here-in-before but for DG set of capacity 100 KVA Make – Greaves Power -01 No, Kirloskar - 01 No. & Ashok Leyland - 01 No.

All as per item No.1.00 to 1.06 here-in-before but for DG set of capacity 82.5 KVA (Make – Ashok Leyland - 01 No & Kirloskar - 03 Nos.)

All as per item No.1.00 to 1.06 here-in-before but for DG set of capacity 75 KVA Make – Kirloskar

All as per item No.1.00 to 1.06 here-in-before but for DG set of capacity 62.5 / 63 KVA (Make – Kirloskar-03 Nos, Ashok Leyland-01 No, Ruston - 01 No.) (01 No 62.5 KVA DG Set at Mil Stn Nowgong(BKD)

All as per item No.1.00 to 1.06 here-in-before but for DG set of capacity 50 KVA Make – Kirloskar

All as per item No.1.00 to 1.06 here-in-before but for DG set of capacity 40 KVA Make – Ashok Leyland - 01 No. and Kirloskar - 01 No.

All as per item No.1.00 to 1.06 here-in-before but for DG set of capacity 30 KVA Make - Kirloskar-01 No, Ashok Leyland-04 Nos

All as per item No.1.00 to 1.06 here-in-before but for DG set of capacity 25 KVA Make – Greaves Power

All as per item No.1.00 to 1.06 here-in-before but for DG set of capacity 15 KVA / 20 KVA Make – Kirloskar (01 No 15 KVA DG Set at Mil Stn Nowgong (BKD)

All as per item No.1.00 to 1.06 here-in-before but for DG set of capacity 7/5.5 KVA Make – Kirloskar

Supply only engine oil of grade 15W-40 for various DG Sets. Make : KOEL/Valvoline/Gulf/Castrol.

Supply only of coolant water mixture (50:50) suitable for DG sets. Make : KOEL/Valvoline/Gulf/Castrol.

Supply and replace complete set of fuel pipes & leak off pipe with clamps suitable for existing make & model of DG set up to 320 KVA capacity

Supply and replace 'V' belt suitable for existing make & model of DG set up to 320 KVA capacity

Supply and replace complete set of hoses with clamps suitable for existing make & model of DG set up to 320 KVA capacity

De-scaling of radiator assembly by carefully removing from the engine, transporting to civil workshop and removing the sediments, scales and rust etc by means of acid cleaning, high pressure water washing and air cleaning, arresting the leakages by gas welding / soldering with suitable material, re-assembling the same with new gaskets including replacement of radiator cap (wherever required) and transporting to the site, fixing to the engine for DG Set of capacity 320 KVA and testing for satisfactory performance complete all as specified and directed by Engineer-in-Charge.

All as per item No.18.00 here-in-before but for DG Set of capacity from 100 KVA / 125 KVA.

All as per item No.18.00 here-in-before but for DG Set of capacity from 62.5 KVA to 83 KVA.

All as per item No.18.00 here-in-before but for DG Set of capacity from 30 KVA to 50 KVA.

All as per item No.18.00 here-in-before but for DG Set of capacity from 15 KVA to 25 KVA.

Dismantling the defective water pump assembly and Supply and fix new water pump assembly suitable for existing DG set of capacity 320 KVA complete all as specified and directed by Engr-in-Charge.

All as per item No.23.00 here-in-before but for DG Set of capacity from 100 KVA / 125 KVA.

All as per item No.23.00 here-in-before but for DG Set of capacity from 62.5 KVA to 83 KVA.

All as per item No.23.00 here-in-before but for DG Set of capacity from 30 KVA to 50 KVA.

Dismantling the defective fuel injectors & FIP from the engine and Material & Labour for repair/calibration of fuel injectors & FIP including replacement of barrel plunger, cups & ‘O’ rings etc. for DG Set of capacity 320 KVA complete all as specified and directed by Engineer-in-Charge.

All as per item No.27.00 here-in-before but for DG Set of capacity from 100 KVA / 125 KVA.

All as per item No.27.00 here-in-before but for DG Set of capacity from 62.5 KVA to 83 KVA.

All as per item No.27.00 here-in-before but for DG Set of capacity from 30 KVA to 50 KVA.

All as per item No.27.00 here-in-before but for DG Set of capacity up to 25 KVA.

Taking down unserviceable lube oil pressure sender and Supply and fix Lube Oil Pressure Sender (Sensor + Switch) suitable for DG set of capacity 320 KVA complete all as specified and directed by Engineer-in-Charge.

All as per item No.32.00 here-in-before but for DG Set of capacity from 100 KVA / 125 KVA.

All as per item No.32.00 here-in-before but for DG Set of capacity from 62.5 KVA to 83 KVA.

All as per item No.32.00 here-in-before but for DG Set of capacity from 30 KVA to 50 KVA.

All as per item No.32.00 here-in-before but for DG Set of capacity up to 25 KVA.

Dismantling the fly wheel coupling between engine and alternator and Supply and replace complete set of bullet rubber bushes, coupling nuts & bolts including proper alignment of engine & alternator for smooth running for DG set of capacity 100 KVA / 125 KVA complete all as specified and directed by Engineer-in-Charge.

All as per item No. 37 here-in-before but for DG set of capacity 62.5 KVA to 83 KVA.

All as per item No.37.00 here-in-before but for DG Set of capacity from 30 KVA to 50 KVA.

Taking down unserviceable engine wiring and Material & Labour for rewiring of engine safety control system from control panel to engine control gadgets like HWT, LLOP, shut down valve, dynamo & self-starter etc with suitable gauge and grade of wires for DG set of capacity from 100KVA / 125 KVA complete all as specified and directed by Engineer-in-Charge.

All as per item No.40.00 here-in-before but for DG Set of capacity from 62.5 KVA to 83 KVA.

All as per item No.40.00 here-in-before but for DG Set of capacity from 30 KVA to 50 KVA.

All as per item No.40.00 here-in-before but for DG Set of capacity up to 25 KVA.

Dismantling the defective self starter assembly 12V/24V carefully from the DG set and carryout repair and servicing by cleaning all accessories with suitable cleaning agent and supply and replace commutator, carbon brush set, carbon brush holder, king pin holder, armature choke nut, body screens, clutch plate assembly and solenoid etc, re-assembling and re-fixing the same and testing on completion for DG set of capacity from 320 KVA complete all as specified and directed by Engineer-in-Charge.

All as per item No.44.00 here-in-before but for DG Set of capacity from 100 KVA / 125 KVA.

All as per item No.44.00 here-in-before but for DG Set of capacity from 62.5 KVA to 83 KVA.

All as per item No.44.00 here-in-before but for DG Set of capacity from 30 KVA to 50 KVA.

All as per item No.44.00 here-in-before but for DG Set of capacity up to 25 KVA.

Dismantling the defective 24 V battery charging alternator carefully from any capacity of DG set and carryout repair and servicing by cleaning all accessories with suitable cleaning agent and supply and replace carbon brush, brush holders, bushes/bearings, varnishing etc, re-assembling and re-fixing the same and testing on completion complete all as specified and directed by Engineer-in-Charge.

All as per item No.49.00 here-in-before but 12 V battery charging alternator for any capacity of DG set.

Supply and fix RPM Meter with cable suitable for DG Set including taking down of existing unserviceable meter complete all as specified and directed by Engineer-in-Charge.

Supply and fix Oil Pressure Gauge suitable for DG Sets including taking down existing unserviceable gauge complete all as specified and directed by Engineer-in-Charge.

Supply and fix Water Temperature Gauge suitable for DG Sets including taking down existing unserviceable gauge complete all as specified and directed by Engineer-in-Charge.

Supply and connect battery lead (1.50m long each) made out of PVC Insulated Plain/Striped Automobile Cables with high conductivity bright annealed copper conductor bunched together, insulated with dielectric grade PVC compound (impervious to oils, greases, acids, petrol and water) conforming to IS 2465 of size 25 sqmm soldered one end with brass connector with nuts and bolts for battery pole and the other with copper lug for self starter terminal including taking down of existing u/s battery lead with connector and lug of any description complete all as specified and directed by Engineer-in-Charge.

Supply and replace brass connector with bolt and nut suitable for positive/negative pole of battery of any size.

Taking down unserviceable AVR of any description from alternator including supply and fixing of new AVR of suitable model for existing alternator of capacity 320 KVA complete all as specified and directed by Engineer-in-Charge.

All as per item No. 56 here-in-before but for DG set of capacity from 100 KVA / 125 KVA.

All as per item No. 56 here-in-before but for DG set of capacity up to 83 KVA.

Supply and fix battery 12V, 80 AH for DG set including initial filling & Charging complete all as specified and directed by Engineer-in-Charge. Make : Exide / Amaron / Okaya.

All as per item No. 59 here-in-before but of rating 12V, 180 AH Make : Exide / Amaron / Okaya.

Dismantling the defective alternator from DG set, transporting to civil work shop, separating the stator and rotor from alternator housing, cutting and removing burnt winding of stator completely, cleaning the slots and rewinding the stator with existing gauge of super enameled copper wire with suitable grade of insulation, applying varnish and heating in heating chamber till completely dried and reassembling the alternator, transporting back to site and re-fixing to the DG set including proper alignment for smooth running and testing on completion for DG set of capacity 100 KVA / 125 KVA complete all as specified and directed by Engineer-in-Charge.

All as per item No. 61 here-in-before but for DG set of capacity 62.5 KVA to 83 KVA.

All as per item No. 61 here-in-before but for DG set of capacity 30 KVA to 50 KVA.

All as per item No. 61 here-in-before but for DG set of capacity 20 KVA to 25 KVA.

All as per item No. 61 here-in-before but for DG set of capacity up to 15 KVA.

Supply and fix left in replacement of left hand/ right hand hinge suitable for acoustic enclosure doors for DG set of capacity up to 320 KVA including removing of existing broken hinge complete all as specified and directed by Engineer-in-Charge.

Supply and fix left in replacement of left hand/ right hand lock with catcher suitable for locking doors of acoustic enclosure for DG set of capacity up to 320 KVA including removing of existing unserviceable lock complete all as specified and directed by Engineer-in-Charge.

Material & Labour for 2.0mm thick Mild steel, plain, black sheet in mobile DG set housing, wall cladding, steel gates and similar work, cut to size, holes punched; including round headed screws, clout nails or rivets and fixed steel framing with plain 40 mm lap joints with riveted or welded seams, including bending or turning up, mitred angles, etc. as required and applying two coats of synthetic enamel paint of approved colour over a coat of red oxide primer including cutting and removing corroded sheet complete all as specified and directed by Engineer-in-Charge.

Material & Labour for Framed work as in doors or gates of angle or other section with gusset plates, rails, braces, etc., complete, drilled for fixing of steel sheeting or other covering. Doors, etc. to be prepared for hanging or sliding with and including either hooks and hinges or steel hanging door fittings (exclusive of steel sheeting or other covering, running rails and guides) and hanging; also fastening and fixing complete in Fe 410 -W (Gde- E- 250) quality- A and applying two coats of synthetic enamel paint of approved colour over a coat of red oxide primer including cutting and removing corroded frames complete all as specified and directed by Engineer-in-Charge.

Supply and fix in replacement of MCCB, 500 A, 3 Pole, 50 KA (Ics=100%Icu), 415 V, 50 Hz, with adjustable thermal magnetic release along with busbar spreader terminal plates including taking down existing unserviceable MCCB of any description complete all as specified and directed by Engineer-in-Charge. Make : L&T / Havells / C&S / Indo Asian

Supply and fix in replacement of MCCB, 250 A, 3 Pole, 36 KA (Ics=100%Icu), 415 V, 50 Hz, with adjustable thermal magnetic release along with busbar spreader terminal plates including taking down existing unserviceable MCCB of any description complete all as specified and directed by Engineer-in-Charge. Make : L&T / Havells / C&S / Indo Asian

Supply and fix in replacement of MCCB, 200 A, 3 Pole, 25 KA (Ics=100%Icu), 415 V, 50 Hz, with adjustable thermal magnetic release along with busbar spreader terminal plates including taking down existing unserviceable MCCB of any description complete all as specified and directed by Engineer-in-Charge. Make : L&T / Havells / C&S / Indo Asian

Supply and fix in replacement of MCCB, 160 A, 3 Pole, 25 KA (Ics=100%Icu), 415 V, 50 Hz, with fixed thermal magnetic release along with busbar spreader terminal plates including taking down existing unserviceable MCCB of any description complete all as specified and directed by Engineer-in-Charge. Make : L&T / Havells / C&S / Indo Asian

Supply and fix in replacement of MCCB, 25 to 100 A, 3 Pole, 16 KA (Ics=100%Icu), 415 V, 50 Hz, with fixed thermal magnetic release along with busbar spreader terminal plates including taking down existing unserviceable MCCB of any description complete all as specified and directed by Engineer-in-Charge. Make : L&T / Havells / C&S / Indo Asian

Servicing of AMF panel of DG sets of various capacities installed at Jhansi Cantt & AAU Area by cleaning the complete panel with suitable cleaning agent and checking the controller relays, timer, contactors for proper functioning, replacing defective spare parts, replacement of defective small wires of existing size, tightening of all connections and applying jelly on contactors complete all as specified and directed by Engineer-in-Charge:- Note : Spare parts required will be measured and paid separately as 'Supply Only' but cost of small wires shall be included in the quoted rate.

Supply only of following spare parts suitable for existing DG set AMF Panels, 3 Phase, 415 Volts, 50 Hz :-

AMF Logic controller relay complete assembly

Control relay

Timer

Battery Charging Unit 12 / 24 Volts

Auto / Manual switch complete assembly

Start/stop push button

Supply and fix in replacement of engine control panel consisting of ignition switch, water temperature gauge, oil pressure gauge, VAF meter, push button, indication lamp and provision for mounting MCCB etc suitable for DG set of capacity 30 KVA to 100 KVA complete all as specified and directed by Engineer-in-Charge. Make: Kirloskar / Ashok Leyland / Greaves Power

Material and Labour for overhauling of EOT Cranes of 15 Ton / 20 Ton capacity i.e. servicing and checking the serviceability of all mechanical parts such as Gear boxes, gears, rope drums, wire ropes, rope sheaves, track wheels, brakes, bearings etc including greasing and lubricating all moving parts and checking the serviceability of all electrical parts such as Motors, Control panels, switchgears, power & control cables, DSL, Limit switches, Control pendants, indicating lamps, push buttons, MCBs, earth wire etc, identifying the fault for replacement of defective spare parts and testing on completion for smooth functioning complete all as specified and directed by Engineer-in-Charge. Note : (i) The cost of grease shall deemed to be included in the quoted rate. (ii) Supply and replacement of Gear Oil and all other mechanical and electrical spare parts required for replacement shall be measured and paid separately.

Supply and fill in replacement of gear oil of suitable grade for EOT cranes

Supply and fix in replacement of limit switch for LT/CT motion suitable for 15 Ton / 20 Ton EOT crane.

Supply and fix in replacement of limit switch for vertical motion suitable for 15 Ton / 20 Ton EOT crane.

Supply and fix in replacement of brake liner of LT and CT motion suitable for 15 Ton / 20 Ton EOT crane.

Supply and fix in replacement of DE / NDE bearings suitable for existing make and model of electric motor of EOT cranes.

Supply and fix in replacement replacement of TPN current collectors suitable for copper bus bar of 15 Ton / 20 Ton EOT crane including necessary fabrication work.

Supply and fix in replacement of push button switch spring type in red or green colour suitable for control panel of 15 Ton / 20 Ton EOT crane

Supply and fix in replacement of transformer of capacity 250 VA having primary side 0-415 volts and secondary side 0-110 V AC.

Supply and fix in replacement of AC 3 pole, 415V, ML2 power contactor 32A (make: L&T or equivalent ) suitable for electric panel of EOT crane.

Supply and fix in replacement of AC 3 pole ML4 power contactor 70A (make: L&T or equivalent) suitable for electric panel of EOT crane.

Supply and fix in replacement of 3 Pole AC Control CE15 A Series 2.2 KW , 6A (make: BCH or equivalent) suitable for electric panel of EOT crane.

Supply and fix in replacement of AC 3 phase ‘NHD’ Series 4 Pole Contactor 16 A (make : BCH Cat No. C00N or equivalent) suitable for electric panel of EOT crane

Supply and fix in replacement of AC 3 phase ‘NHD’ Series 4 Pole Contactor 40 A (make : BCH Cat No. N1N or equivalent) suitable for electric panel of EOT crane

Supply and fix in replacement of R/Y/B indication lamp

Supply and fix in replacement of single phasing preventer

Supply and fix in replacement of Voltmeter / Ammeter of existing model suitable for 3 phase AC supply

Supply and fix in replacement of timer suitable for control panel of 15 ton / 20 ton EOT crane

Supply and fix in replacement of Overload Relay (OLR) suitable for control panel of 15 ton / 20 ton EOT crane

Supply and fix in replacement of wire rope 16mm dia , 6 x 36 construction of required strength suitable for 15 Ton / 20 Ton EOT crane.

Rewinding of electric motor of capacity up to 3 HP, 3 Phase, 415 Volts, 50 Hz by cutting and removing burnt out winding and rewinding with super enameled copper winding wire of existing gauge and number of turns including varnishing, heating etc including carefully taking down the motor from EOT crane from height up to 12 meters by disconnecting all electrical cables, earth strips and dismounting from base channel, Shifting of motor to civil workshop for repair / rewinding and bringing back and reinstalling in its original position, checking alignment and testing on completion for satisfactory performance complete all as directed by Engineer-in-Charge.

All as per item No. 99.00 here-in-before but for motor of capacity 5 HP / 7.5 HP, 3 Ph, 415 Volts, 50 Hz

All as per item No. 99.00 here-in-before but for motor of capacity 15 HP / 20 HP, 3 Ph, 415 Volts, 50 Hz

Supply and and connect in replacement of PVC insulated and PVC Round Sheathed, multistranded Copper Conductor (flexible) industrial cable of size 2.5 sqmm, 3 core 1100 Volts, conforming to IS: 694 complete all as specified and directed by Engineer-in-Charge. Make: Havells / KEI / Polycab / Finolex / Gloster / Plaza / Universal / Kalinga

All as per item No.102.00 here-in-before but of size 4 sqmm, 3 core.

All as per item No. 102.00 here-in-before but of size 6 sqmm, 3 core.

Supply and fix in replacement of On-Load Changeover switch 4 Pole, 125A, 415 V in sheet steel enclosure with front operated handle complete all as specified and directed. Make : Indo Asian / Standard / Havells / HPL / C&S / L&T

Supply and fix in replacement of On-Load Changeover switch 4 Pole, 250A, 415 V in sheet steel enclosure with front operated handle complete all as specified and directed. Make : Indo Asian / Standard / Havells / HPL / C&S / L&T

Supply and fix in replacement of On-Load Changeover switch 4 Pole, 400A, 415 V in sheet steel enclosure with front operated handle complete all as specified and directed. Make : Indo Asian / Standard / Havells / HPL / C&S / L&T

Supply and fix in replacement of ignition transformer as per sample suitable for existing oil fired incinerator complete all as specified and directed by Engineer-in-Charge.

Supply and fix in replacement of thermostat as per sample suitable for existing oil fired incinerator complete all as specified and directed by Engineer-in-Charge.

Supply and fix in replacement of electrode as per sample suitable for existing oil fired incinerator complete all as specified and directed by Engineer-in-Charge.

Supply and fix in replacement of nozzle for primary / secondary chamber as per sample suitable for existing oil fired incinerator complete all as specified and directed by Engineer-in-Charge.

Supply and fix in replacement of solenoid valve for primary / secondary chamber as per sample suitable for existing oil fired incinerator complete all as specified and directed by Engineer-in-Charge.

Supply and fix in replacement of fuel pump as per sample suitable for existing oil fired incinerator complete all as specified and directed by Engineer-in-Charge.

Supply and fix in replacement of pressure gauge as per sample suitable for existing oil fired incinerator complete all as specified and directed by Engineer-in-Charge.

Supply and fix in replacement of fuel filter as per sample suitable for existing oil fired incinerator complete all as specified and directed by Engineer-in-Charge.

Supply and fix in replacement of photocell for primary / secondary chamber as per sample suitable for existing oil fired incinerator complete all as specified and directed by Engineer-in-Charge.

Supply and fix in replacement of power contactor in control panel as per sample suitable for existing oil fired incinerator complete all as specified and directed by Engineer-in-Charge.

Supply and fix in replacement of relay in control panel as per sample suitable for existing oil fired incinerator complete all as specified and directed by Engineer-in-Charge.

Supply and fix in replacement of timer in control panel as per sample suitable for existing oil fired incinerator complete all as specified and directed by Engineer-in-Charge.

Supply and fix in replacement of conveyer belt as per sample suitable for existing oil fired incinerator complete all as specified and directed by Engineer-in-Charge.

m/s ramesh saran agarwal

ADARSH ENTERPRISES

M/S National Automobiles

M/S Ritu Tandon

M/s Ravi Traders