MS-VM section- Conversion of FP track to LWR at ADEN/ TBM subdivisions.

Schedule of Rates 2021 (Formation,Br & Pway works) for Chennai Division.

1) Conversion of FP track into LWR at ADEN/ TBM subdivisions.- 1) TBM- RD-1, 2 & 12- 1310 Track

Item- 1 M, 2) MS- RD- 2 to 9 - 5554 TM, 3) MSB- RD- 1& 4 - 1124 TM, 4) MKK- Loop 3 - 890 TM, 5) PV- RD 5-

915 TM, 6) STM- Loop 1- 1037 TM, 7) VDR- RD 2- 740 TM, 8) GI- RD 2- 715 TM. = Total 12285 TM

S No. Item Description of Item Unit Qty Rate Amount

Insertion of rails of all types & length in track,

laid on any type & density of sleeper to the

specified gauge under traffic block. Rates

include fastening of rail with sleepers with

standard set of fastenings and fixing of fish

plates and bolts or, if required, providing gap

for welding and stacking of released material

without infringement within 250m as directed

by Engineer-in-Charge. Note: Rail drilling and

cutting to be paid separately.

2 063030 Through Fitting Renewal (TFR) on PSC track, Sleeper 18919.00 38.47 727813.93

comprising of renewal of Grooved Rubber

Pads, Liners and ERCs without damaging PSC

sleepers. Scope includes removal of all

fittings, cleaning of rail seat, rail flange at

liner seats, and eye of Inserts with wire

brushes and applying Grease Graphite Grade

"O" (IS:408) to eye of insert and central leg of

ERC with contractor's grease of Railway's

specification, fixing all fittings in correct

position and sealing liner edges with grease

all complete including collection and stacking

of released materials at nominated locations

within SSE Jurisdiction as directed by

Engineer-in-Charge. Note: All the fittings will

be supplied at SSE/Stores/Depot.

Gas cutting of rail of various sections with

contractor's tools & plants, as directed by

engineer in-charge :

CHENNAI DIVISION-ENGINEERING/SOUTHERN RLY

Assembling and Laying of Improved Switch

Expansion Joint (SEJ) on PSC sleepers of any

rail section as per RDSO drawing including

leading of SEJ rails, sleepers, fittings for a

free lead of 250 metres, cutting of rails,

drilling of holes as required and lubrication of

SEJ, gauging, aligning rails, providing

temporary connection with adequate welding

gap with adjoining rails, providing reference

posts at SEJ, first through packing of SEJ

portion to make track geometry fit for 30

kmph speed and making ballast profile as per

IRPWM. Note: (1) Rail cutting and hole drilling

shall be paid separately.(2) One set comprise

complete SEJ on both rails at SEJ.

5 065040 Dismantling & removing existing SEJ (Switch Set 49.00 10578.04 518323.96

Expansion Joint) assembly during line block

and its replacement with plain track as of

adjoining section with all fittings including rail

cutting and drilling of holes and renewal of

special sleepers with PSC Sleepers as

directed and aligning rails, providing

fishplates and bolts/ temporary connection

with adequate welding gap with adjoining rail

and ensuring proper track geometry for 30

kmph speed. The release material shall be

stacked as directed by Engineer in charge.

6 092030 25mm gap 'in-situ' welding during traffic Each 184.00 1806.57 332408.88

block using Railway's welding portion &

Welder and finishing of weld to meet the

prescribed tolerances and pass all stipulated

tests with all required labour, materials,

consumables, tools, equipments etc. to

complete the work in all respect as per IR's

"Manual for Fusion Welding of Rails by

Alumino - Thermic Process" with latest

correction slips, including marking of welded

joint, painting weld collar with anticorrosive

paint, restoration of track near weld joint to

original position and fixing of joggled fish

plate at new weld, to be removed after

passing of weld in USFD test as directed by

Engineer in charge. Note: 1. Only welding

portion and related accessories as per

Annexure - I and Welder shall be supplied by

Railways. 2. Hydraulic Weld trimmer shall be

used for chipping and profile Grinder for

finishing. 3. Required nos. of Joggled fish

plates shall be supplied by Railway at

nearest P. Way Stores and the same shall be

returned at nearest P. Way Store or at other

location as per direction of Engineer-in-

Charge after release from track.

Flash Butt Welding of 90 UTS rails and

finishing of weld to meet the prescribed

tolerances and pass all stipulated tests,

conforming to IR's Manual for Flash Butt

Welding of Rails with latest amendment,

using contractor's self-propelled rail cum

road / Mobile FBW Plants, tools, equipments

and consumables. Item also includes painting

with anticorrosive paint as approved and

marking of welded joints, pre-straightening &

post-straightening of panels and USFD testing

of finished weld as directed by Engineer in-

CHENNAI DIVISION-ENGINEERING/SOUTHERN RLY

Through packing of track, as per procedure

prescribed in latest edition of Indian Railways

Permanent Way Manual

8 131011 For PSC sleeper Track with Sleeper Density of TRM 12285.00 115.94 1424322.90

1540 Sleepers/Km or more

Pulling back of rails / panels on running track

for creep adjustment or other incidental

activities by removing and re-fixing all the

fittings, and fastenings including squaring of

sleepers and slack picking of displaced

sleepers, as directed.

De-stressing of LWR/CWR track of any density

under traffic line block with contractor's

labours, tools, equipments and consumables

inclusive of all lead & lift. Activities include

cutting of LWR/CWR into convenient panels of

specified length, removal of ERCs, liners,

greasing of ERCs and liner contact area,

lifting rails and keeping them on rollers

provided at every 15 sleepers, working out

elongation of rail ends depending on

prevailing site conditions, pulling rails with

the help of Hydraulic Tensor to achieve the

desired elongation, cutting rails, as required,

removing rollers and placing rail in position,

re-fixing ERCs & liners and adjustment of gap

at SEJs : Note: (1) Welding of rail joints will be

paid separately. (2) Rail cutting and Hole

drilling shall be paid separately. (3) Opening

and closing of LC if required will be paid

separately. (4) As per procedure prescribed in

latest edition of IRPWM & CE's Circulars for

destressing of LWR/CWR, if any.

10 135012 With Contractor's Hydraulic Rail tensor TRM 1229.00 58.53 71933.37

12 136020 Providing wooden blocks under weld joint Each 184.00 179.78 33079.52

duly transporting Railway's released wooden

blocks with rail screw / dog spikes and doing

packing, as directed under traffic condition.

Note: Wooden blocks, rail screws/dog spikes

will be supplied free at SSE/P.Way depot.

13 136030 Removing the existing wooden blocks under Each 2052.00 61.69 126587.88

joint, duly removing fittings, transporting and

stacking material wise in a countable manner

and handing over the wooden blocks &

fittings at PWI's Depot or as directed by

Engineer in charge.

14 136050 Interchanging gauge face of rails of any TRM 12285.00 110.55 1358106.75

section in traffic line block including removal

of fittings and re-fixing the same after

changing of gauge face, cutting of rails,

joining the rails with fish plate & drilling holes

as directed by engineer in-charge.

15 136060 Replacing existing glued joint rail with cut Each 74.00 1999.79 147984.46

rails or with glued joint rail or insertion of

glued joint by cutting existing track under

traffic condition by cutting rails, refixing with

all rail sleeper fastenings and providing

required gaps for carrying out welding as an

alternative to drilling holes or joining rails

with fish plates duly drilling holes as required

including stacking of released material and

as directed by engineer in-charge. Note: (1)

Drilling holes & rail cutting will be paid

separately. (2) Transportation of materials to

the site of work from supply points, if more

than 250m, shall be paid separately.

CHENNAI DIVISION-ENGINEERING/SOUTHERN RLY

Anti-corrosive painting of rail on running

track of any sleeper density on web, foot etc.

including liner contact area (excluding

bottom of foot) and fishing plane as per

requirement with two coats of thickness of

100 microns each by bituminous black paint

confirms to IS-9862 of reputed make

including painting of liners, ERCs and

including surface preparation, as a complete

job as per procedure prescribed in latest

edition of IRPWM Note: 60% of payment shall

be made if painting on only gauge face side is

17 137030 Anti-corrosive painting to weld collar for Each 2199.00 28.51 62693.49

Thermit welded rail joints on track or on cess

for new welded joints to protect against

normal corrosion for any rail section with two

coats of ready mixed bituminous black paint

of reputed make confirming to latest IS:9862

on welded area up to 10cm on either side

including on the underside of rail foot by

brush including surface preparation as per

Railway's AT Weld Manual including lettering

/ weld numbering with approved enamel

paint as directed Note: Before painting, dust,

loose rust and mill scale and dirt shall be

removed thoroughly by wire brushing.

Scrubbing welded area with water to make it

free from slag and other water soluble

compounds to make it dry.

18 144020 Providing an assisting gang comprising of 4 Gang 614.00 3090.64 1897652.96

men per day with SSE/P.Way/ USFD for Day

carrying out ancillary works viz., lookout,

watering, paint marking and handling

machine for USFD test with Single Rail Tester

(SRT) machine and as directed by Engineer in

charge. Note: 1. This item shall be operated

only when there is no departmental staff

available and only with the prior approval of

concerned Sr. DEN/Co-ordination. 2. In case,

contractor provides less no. of Labour,

payment will be deducted for each such

person @ 50% of the accepted item rate.

Quick cutting with abrasive rail cutter of all

types of rail sections including wear resistant,

head hardened rails up to 110 UTS, with

contractors tools & plants, equipment,

consumable with all lead & lift etc. complete

as directed by Engineer in-charge. Abrasive

Rail Cutter will be as per RDSO Specification

No. TM/SM/1 (Rev. 01 of 2012) with latest

status of RDSO; Rail Cutting Wheel Abrasive

Disc will be as per RDSO Specification

No.TM/SM/2 (Rev. 01 of 2020)

Drilling holes of 16 mm to 32 mm dia. with

Rail Drilling machine including chamfering

with appropriate chamfering tools in all types

of rail section with contractor's tools & plants,

equipment, consumable with all lead & lift

etc. complete, as directed by Engineer in-

charge. Rail Drilling Machine will be as per

RDSO Specification No. TM/SM/3, dated

CHENNAI DIVISION-ENGINEERING/SOUTHERN RLY

21 161050 Drilling holes of specified size for bond holes Each 614.00 53.93 33113.02

with 7.2mm dia drill twist to correct spacing

and location on 60kg/52kg rails on cess or

under traffic block with contractor's tools and

plant, equipment, consumable, labour etc

complete as directed by the Engineer in

charge at site.

Loading of rails of any section and length up

t o 1 3 metres in Wagons / Truck / trailer

including lead up to 50 metres and lift up to 5

22 171014 I n Wagon where mechanical handling is MT 86.00 165.78 14257.08

possible and traffic block is not required or in

Loading of tongue rail, stock rail, switch

assembly and crossings of any section and

length, SEJ, Glued joint etc. with / without

P.Way fittings and fastenings, in Wagon /

Truck / trailer including lead up to 250 metre

and lift up to 5 metre.

23 171024 I n Wagon where mechanical handling is MT 211.00 161.36 34046.96

possible and traffic block is not required or in

Loading, leading and unloading of 52Kg /

60Kg rail up to 13 metre length by Railway's

Rail Dolly / Dip Lorry to the nominated

location under traffic with line protection in

case road carriage is not possible with

different lead with a lift up to 5 metre during

Unloading of rails of any section and length

up to 13 metre, in neat manner for Railway

usage from departmental material train

(DMT) or contractor's / Railway's Truck/trailer

including lead up to 50 metre, lift up to 5

metre and stacking in prescribed manner.

25 171053 From Wagon where mechanical handling is MT 86.00 121.63 10460.18

possible and traffic block is not required or in

Truck / trailer.

Loading of 52kg / 60kg PSC normal line and

special sleepers up to 2.75 metre length in

Depot / Station / Mid-section between stations

in a neat manner to departmental material

train (DMT) or contractor's / Railway's

Truck/Trailer with crane or any other means

including crossing of one track with free lead

up to 250 metre and lift up to 5 metre, if

required with contractor's labour, tools &

plants, machinery, consumables etc. Note: In

case of any damage to sleeper during

loading, penalty @ 50% of the all inclusive

cost of sleeper shall be levied.

26 172014 I n Wagon where mechanical handling is MT 280.90 132.26 37151.83

possible and traffic block is not required or in

Truck / trailer

Loading, leading and unloading of PSC

Sleepers of 52Kg / 60Kg by Railway's Rail

Dolly/ Dip Lorry to the nominated location

under traffic in case road carriage is not

possible for different leads and lift up to 5

CHENNAI DIVISION-ENGINEERING/SOUTHERN RLY

Loading, leading and unloading of all types of

P.Way fittings and all other miscellaneous

material except Rails, sleepers, switches,

crossings, SEJs and Glued Joints by road

vehicles for different leads. Note: Lead shall

be the shortest motorable road length

between the points of loading and unloading.

over item no. 172047

Transportation of Rails, sleepers, switches,

crossings, SEJs and Glued Joints by road

vehicles for different leads. Note: 1 . Lead

shall be the shortest motorable road length

between the points of loading and unloading.

2. Loading and unloading shall be paid extra

under relevant items.

over item no. 172057

Unloading of 52kg / 60kg PSC line and special

sleepers up to 2.75 metre length in Depot /

Station / Mid-section between stations in neat

manner for Railway usage from departmental

material train (DMT) or contractor's /

Railway's Truck/Trailer with crane or any

other means including crossing of one track

and lead up to 250 metre & lift up to 5 metre

with contractor's labour, tools & plants,

machinery, consumables etc. Note: In case of

any damage to sleeper during loading,

penalty @ 50% of the all inclusive cost of

sleeper shall be levied.

Unloading of Switches / Crossings / SEJ Rails /

Glued Joints of any rail section and length

with or without P.Way fittings & fastenings in

neat manner for Railway usage from

departmental material train (DMT) or

contractor's / Railway's Truck/Trailer with

lead up to 250 metre & lift up to 5 metres.

Collection, segregation and stacking of

various scattered P.Way materials at

nominated stacking location with serviceable

and un-serviceable ones separately within a

lead up to 500 metre and lift up to 5 metre

including crossing of track(s) wherever

necessary as directed by Engineer-in-Charge.

35 173031 Rails, switches, crossings, SEJ, Glued Joints, MT 190.00 500.78 95148.20

Check Rails etc.

37 173033 P.Way fittings of all types and other similar MT 135.00 430.26 58085.10

Hiring of machinery for minor miscellaneous

works for short duration including

operator/driver, fuel, lubricants and

consumable. The contractor shall arrange all

statutory permits as required by rules and

regulations prevailing in the area of work.

Payment shall be made for actual working

38 211201 JCB Backhoe Loaders 3DX Plus or similar with Hour 184.00 867.49 159618.16

minimum 1.10 cum bucket capacity

CHENNAI DIVISION-ENGINEERING/SOUTHERN RLY