Planning, Design, Engineering, Construction, Fabrication, Erection, Supply, Installatn, Testing, Trial Run and Commissioning of Coal Handling Plant .......... at Amadand OCP 4.00 MTY of Jamuna an Kotma Area (Refer NIT)

SURVEY, SOIL TESTING & DESIGN ENGINEERING COST

Detailed survey & soil investigation of the area within battery limit and submission of report

Design engineering cost (P&M)

Design engineering cost for Civil & Strucrural works

RCC Surge hopper 1000 Tonne

Overhead RCC Bunker (10,000 t)

Truck Receiving Station with Ramp and Platform

Transfer House and Drive Houses

Conveyor Gantry and Supporting Structure

Miscellaneous/Contingency

CHP Office

Substation

Pump House

Cycle and LMV Parking

Roads 7.5 m Wide

Landscaping & Horticulture

PVC Water Tank

Drainage

Underground Sump

Security office

Compressor house

Store Room

Canteen

Signage Work

Furniture Cost

MECHANICAL EQUIPMENT

ELECTRICAL EQUIPMENT

Mechanical Equipments

Belt conveyor C1, 1200 mm wide, 575 m long, 1200 tph nominal capacity, 3.5 m/sec Speed, 1 x 350 kW drive with vertical gravity take up, electrical items suitable for operation at 6.6 kV, 50 Hz, 3 phase supply.

a. Drive head and structurals

b. Idlers and loading point

Belt conveyor C2, 1200 mm wide, 256 m long 1200 tph nominal capacity, 3.5 m/sec Speed, 1X150 kw drive with vertical gravity take up, electrical items suitable for operation at 6.6 kV, 50 Hz, 3 phase supply.

a. Drive head and structurals

b. Idlers and loading point

Belt conveyor C3, 1200 mm wide, 835 m long, 1200 tph nominal capacity, 3.5 m/sec Speed, 1X350 kw drive with vertical gravity take up, electrical items suitable for operation at 6.6 kV, 50 Hz, 3 phase supply.

a. Drive head and structurals

b. Idlers and loading point

Belt conveyor C4, 1200 mm wide, 872 m long, 1200 tph nominal capacity, 3.5 m/sec Speed, 1X350 kw drive with vertical gravity take up, electrical items suitable for operation at 6.6 kV, 50 Hz, 3 phase supply.

a. Drive head and structurals

b. Idlers and loading point

Tripper Belt conveyor C5/C6, 1200 mm wide, 120 m long, 1200 tph nominal capacity, 3.5 m/sec Speed, 1X110 kw drive with vertical gravity take up, electrical items suitable for operation at 415V, 50 Hz, 3 phase supply.

a. Drive head and structurals

b. Idlers and loading point

Reclaim Belt conveyor C7/C8, 1600 mm wide, 415/409 m long 3200 tph nominal capacity, 4.5 m/sec Speed, 2X500 kw drive with vertical gravity take up, electrical items suitable for operation at 6.6 kV, 50 Hz, 3 phase supply.

a. Drive head and structurals

b. Idlers and loading point

Reclaim Belt conveyor C9/C10, 1600 mm wide, 53/50 m long 3200 tph nominal capacity, 4.5 m/sec Speed, 1X110 kw drive with vertical gravity take up, electrical items suitable for operation at 415V, 50 Hz, 3 phase supply.

a. Drive head and structurals

b. Idlers and loading point

Belt conveyor C11, 1200 mm wide, 125 m long, 400 tph nominal capacity, 1.3 m/sec Speed, 1X75 kw drive with traction type fluid coupling, vertical gravity take-up, electrical items suitable for operation at 415V, 50 Hz, 3 phase supply.

a. Drive head and structurals

b. Idlers and loading point

Steel cord belting in Km (8mm Top & 6mm Bottom cover)

A) ST 1250, 1600 mm

A) ST 630, 1600 mm

B) ST 1000, 1200 mm

Travelling Tripper with two way chutes for 1200 tph, 1200mm belt conveyor

Electro-Mechanical vibratory feeders, Bottom supported suitable for (-)100 mm size lumps with electrical equipment suitable for 415V, 3 phase, 50 Hz supply,500-535 tph along with Rack & Pinion Chute gates

Electro-Mechanical vibratory feeders, Bottom supported suitable for (-)100 mm size lumps with electrical equipment suitable for 415V, 3 phase, 50 Hz supply, 400 tph along with Rack & Pinion Chute gates

Belt weigher suitable for 1200mm & 1600mm with 1200 tph & 3200 tph respectively (on belt C1 & C7/C8)

In-line magnetic separator suitable for 1200mm with 1200 tph for belt C1

Metal Detector for 1200mm wide belt for C1

Lifting tackles (Elec. Hoist blocks 10 t cap. - 4 nos. Elec. Hoist blocks 5 t cap. - 7 nos, Elec. Hoist blocks 3 t cap. - 2 nos, chain pulley blocks 5/3 t -lot.)

Feeder breaker with secondary sizer of 400tph, feed size 1500 x 1500 x1200 along with 2 stage crushing double roll secondary sizer in an integrated unit complete with electricals, gear box, feeder hopper etc. to crush ROM coal to (-) 100 mm, hopper capacity: minimum 60 cu.m mobile type feeder breaker

Rapid Loading system 4500-8500 TPH with one no of 100t pre-weigh hoppers including all gates, power packs, arch breakers, Air compressors, telescopic chutes, load cells, level monitors and heat sensors etc.

Automatic Sampling system consisting of Primary sampler, Feeder belts, Secondary sampler, Crusher, Tertiary sampler, Reject elevator, Rotary table and cans for sample collection

Passenger-cum-freight lift, capacity to carry 15 persons (1 te minimum)

Chutes with liners

a) Two way chutes for 1200mm

b) Single chutes for 1200mm

c) Single chutes for 1600mm

d) Chutes at vibratory feeders

1 No of Pre-weigh Truck loading system below 120Te Surge hopper,18-40 te pre-weigh hopper, Traversing telescopic chute, Air compressors, Hydraulic system with power pack, Test weight and other fittings.

Dust suppression system

Fire Fighting system and Plant cleaning system

Condition monitoring system

6.6 kV Lightning arrestors

6.6 kV Isolators with earthing switch

6.6 kV Switchboard No. 1A comprising 15 nos. of 6.6 kV Vacuum Circuit Breaker Panels complete with metering and protection system at Substation 1

6.6 kV Switchboard No. 1B comprising 1 nos. of 6.6 kV Vacuum Circuit Breaker Panels and 5 nos VCP Panel complete with metering and protection system at Substation 1

6.6 kV Switchboard No. 2A comprising 13 nos. of 6.6 kV Vacuum Circuit Breaker Panels complete with metering and protection system at Substation 2

6.6 kV Switchboard No. 2B comprising 1 nos. of 6.6 kV Vacuum Circuit Breaker Panels and 6 nos VCP Panel complete with metering and protection system at Substation 2

6.6/0.230 V(L-L), 100 kVA Lighting Transformer

6.6/0.415 kV, 630 kVA Distribution transformer

6.6/0.415 kV, 1250 kVA Distribution transformer

415V, Aluminium Bus-duct of suitable rating

415 V sectionalized Motor Control Centre (MCC) at substation 1 comprising 2 nos. of Incomer ACBs, 1 no. of Bus-Coupler ACB, 2 nos. of Outgoing ACBs and required nos. of outgoing Feeders for supply of power to LT Motors of equipment like Conveyor brakes, Ventilation, Electrical Hoists, Dust Suppression/ Extraction, Fire fighting system and Medium Velocity Water Spray System, Magnetic separator, Belt Weigher, Welding receptacles etc.

415 V sectionalized Motor Control Centre (MCC) at substation 2 comprising 2 nos. of Incomer ACBs, 1 no. of Bus-Coupler ACB, 2 nos. of Outgoing ACBs and required nos. of outgoing Feeders for supply of power to LT Motors of equipment like Conveyor brakes, Ventilation, Electrical Hoists, Dust Suppression/ Extraction, Fire fighting system and Medium Velocity Water Spray System, Welding receptacles etc.

Power Main Distribution Board (PMDB) , Power Sub Distribution Boards (PSDB) as per requirement

Sampler House MCC

6600 V Capacitor Bank of required capacity with automatic P.F. correction relay at Substation 1 & 2 for improvement of Power Factor complete with control panel.

415 V Capacitor Bank of required capacity at Substation 1 & 2 with automatic power factor correction complete with control panel.

220V Lead Acid Battery , 200 AH complete with Battery Charging unit.

Control console for control of electrical drives supplied by sub-station 1 and 2 complete with microprocessor based PLC, audio-visual signalling, fault annunciation system, interlocking, printer, VDUs etc and dove-tailing of sequence operation of Conveyors, flap gates, tripper conveyors, UPS of required capacity for back up etc as per requirement including Traffic control system for truck receiving station

415/110V control transformer for AC control supply

415/220V control transformer with necessary inverter for DC control supply

Cables

Power cables

6.6 kV grade, XLPE, single wire armoured aluminium conductor, FRLS cables of different sizes for supply of power to 6.6 kV panels, drives etc. as per technical specification

1.1kV grade, XLPE insulated, PVC sheathed single wire armoured aluminium conductor FRLS cables of different sizes as per technical specification

Lighting cables

1100 V grade, PVC insulated, PVC sheathed, single wire armoured,Al conductor, FRLS cables of different sizes and 2 core copper Cables as per technical specification

Control and Signalling cables

1100 V grade, single/multi core PVC insulated and sheathed, Copper conductor, FRLS, control and signalling cables of 2.5/1.5 sq. mm cross-section having different no. of cores as per technical specification.

Cable trays/cable racks (separate trays shall be used for power and control cables), cable trenches & cable vaults etc as per technical specification

Illumination system

230 V Main Lighting Distribution Board (MLDB) with incoming MCCB and outgoings MCBs as per technical specification

Lighting Distribution Boards, SLDBs etc with incoming and outgoing MCCBs / MCBs/JBs as per technical specification

Luminaires

LED luminaires as per requirement complete with control gears, accessories etc as per technical specifications for all substations, control room, Switch room, stores,Maint./testing rooms, engineers room, Indoor type transformer's room ,toilets,corridors etc.

LED Luminaires as per requirement complete with control gears, accessories etc for conveyor gantries ,transfer house, Truck Receiving station, drive house,bunker,Pump room,CHP office,Surge Hopper,Truck loading station etc

Street lighting poles of 11 m height embedded with LED luminaires, conduit and bracket.

Fixed type lighting mast with LED luminaire for suitable locations in CHP (15-20 m high)

Miscellaneous items like junction boxes complete with fuse, terminal block and other necessary accessories, cable glands, lugs, conduits, receptacles etc.

25 kVA DG set for emergency lights with electricals , cables & light fittings

Digital clock based arrangement with all accessories and terminal for automatic switching ON/OFF of street lights

Welding system

1.1kV grade, PVC insulated and sheathed single layer armoured, FRLS, Aluminium conductor cables for power supply to welding sockets.

Dust proof plug sockets complete with switches, holder set etc throughout the plant.

Earthing System

Galvanised earthing strips / wires / conductors for main earthing grid, sub earthing grid of substations, building and structures, earthing of light fittings, welding sockets, pull chord switches, belt sway switches, zero speed switches and various electrical equipment, Ground electrodes and earthing pits as per technical specification

Equipment and accessories for Lightning protection system for building and structures having height of 10m and above with separate earth pits.

Equipment and accessories for Pressurisation

2 t Air conditioners ( 5 star rating , split type)

Miscellaneous items such as Push Button stations, safety equipment as per relevant Indian Standard & Indian Electricity Rules. Furniture for control room and substation building.

Exhaust and ceiling fans

Insulating mats as per IS for sub-station, MCC room and control room

Voltage stabiliser for control circuit

Computer for the office of officer In-charge

i) Latest Model PC, with CD drive and with laser printer complete with UPS of 30 minutes back-up.

ii) Laptop latest model, for re loading the soft- ware in PLC/PC

Communication system

Project administrative communication system complete with automatic dial type telephone sets at various location of MCC and control Room of sub-station etc. including wiring of all sets up to a common junction box and connected to main auto exchange for external connection

Industrial type duplex loud hailing plant intercom system complete with cabling accessories etc. as per technical specification

Surveillance System (CCTV) at strategic locations

Four Pole structure at Substation -1 along with required isolators and LA and 2 pole structure at Substation-2 and 6.6kV Overhead line on rail pole

Total impact of GST for the purpose of CTC