REPAIR SERVICING OF DG SETS INCLUDING REPLACEMENT OF DEFECTIVE SPARES PARTS UNDER GE East AGRA

Amount

M&L for Servicing and checking of 40 KVA DG Set including replacement of fuel filter ( primary and secondary), supper by pass filter, separator fuel filter, oil filter of suitable size and checking of all safety devices including opening, adjusting, tightening of tappet cover complete by torque wrinch by applying proper pressure, cleaning of fuel and oil tank and refitting to DG set including replacement of new engine oil and coolant , complete cleaning of DG set examining and rectification of engine RPM, monitoring of output voltage and maintaining/adjusting speed governor, refilling the radiator with water and coolant, etc complete all as specified and directed Note : Engine oil, coolant and safety device shall be measured and paid separately under respective item of Sch 'A'.

All as per item No 1.00 above for 40 KVA

All as per item No 1.00 above for 50 KVA

All as per item No 1.00 above for 63 KVA

All as per item No 1.00 above for 125 KVA

All as per item No 1.00 above for 160 KVA

All as per item No 1.00 above for 320 KVA

All as per item No 1.00 above for 435.5 KVA

All as per item No 1.00 above for 500 KVA

All as per item No 1.00 above for 750 KVA

Supply only Engine oil 15 W / 40 complete all as specified and directed. Make :Castrol ( RX SUPER PLUS 15 W-40 ) / HP / Bharat Petrolium / Valvoline

Supply only coolant for radiater of DG sets complete all as specified and directed Make : HP/Castrol/TVS

Supply and filling distilled water suitable for DG set lead acid battery complete all as specified and directed

Supply and fixing heavy duty battery brass terminal with nuts & bolts for battery heavy duty complete all as specified and directed

Supply and fixing Air Filter element complete set as per existing type samples and replaced the same which is required at site complete ( as primary and secondary filters ) suitable for 40 KVA to 62.5 KVA DG set ( Make: Cummins / kirloskar / ruston / Ashok Leyland ) .

Supply and fixing Air Filter element complete set as per existing type samples and replaced the same which is required at site complete ( as primary and secondary filters ) suitable for 125 to 160 KVA DG set ( Make: Cummins / kirloskar / ruston / Ashok Leyland ) .

Supply and fixing Air Filter element complete set as per existing type samples and replaced the same which is required at site complete ( as primary and secondary filters ) suitable for 320 KVA DG set ( Make: Cummins / kirloskar / ruston / Ashok Leyland ) .

Supply and fixing Air Filter element complete set as per existing type samples and replaced the same which is required at site complete ( as primary and secondary filters ) suitable for 437.5 to 500 KVA DG set ( Make: Cummins / kirloskar / ruston / Ashok Leyland ) .

Supply and fixing Air Filter element complete set as per existing type samples and replaced the same which is required at site complete ( as primary and secondary filters ) suitable for 750 KVA DG set DG set .( Make: Cummins / kirloskar / ruston / Ashok Leyland ) .

M&L for disconnecting and taking down of self starter, 12 volts DC, from 40 KVA to 62.5 KVA DG sets for repairing including replacement of bendex pinion,bush set, winding of armature and winding of field coil assembly etc and reassembling the same as original complete self starter and refixing in its original position including testing complete all as specified and directed.

M&L for disconnecting and taking down of self starter, 24 volts DC, from 125 KVA to 250 KVA DG sets for repairing including replacement of bendex pinion,bush set, winding of armature and winding of field coil assembly etc and reassembling the same as original complete self starter and refixing in its original position including testing complete all as specified and directed.

M&L for disconnecting and taking down of self starter, 24 volts DC, from 320 KVA to 500 KVA DG sets for repairing including replacement of bendex pinion,bush set, winding of armature and winding of field coil assembly etc and reassembling the same as original complete self starter and refixing in its original position including testing complete all as specified and directed.

M&L for disconnecting and taking down of self starter, 24 volts DC for 750 KVA DG set and above for repairing including replacement of bendex pinion,bush set, winding of armature and winding of field coil assembly etc and reassembling the same as original complete self starter and refixing in its original position including testing complete all as specified and directed.

M&L for disconnecting, dismantling and overhauling of fuel injector pump of DG set capacity 40 KVA to 62.5 KVA and refixing properly to original position after replacement of Nozzle, F.I.P. Elements, Delivery valve, fuel pump gear and unserviceable parts etc. including overhauling, calibration and testing at admissible pressure properly complete all as specified and directed.

M&L for disconnecting, dismantling and overhauling of fuel injector pump of DG set capacity 125 KVA to 250 KVA and refixing properly to original position after replacement of Nozzle, F.I.P. Elements, Delivery valve, fuel pump gear and unserviceable parts etc. including overhauling, calibration and testing at admissible pressure properly complete all as specified and directed.

M&L for disconnecting, dismantling and overhauling of fuel injector pump of DG set capacity 320 KVA to 500 KVA and refixing properly to original position after replacement of Nozzle, F.I.P. Elements, Delivery valve, fuel pump gear and unserviceable parts etc. including overhauling, calibration and testing at admissible pressure properly complete all as specified and directed.

M&L for disconnecting, dismantling and repairing of alternator 12/24 volts DC for battery charging from DG set engine with replacement of carbon bushes-2, Cut-out, Carbon holder,Slip rings, Bearings-02, Rotor assembly, Stator assembly,connection plate etc, reassembling and refixing to DG set engine after necessary repair complete all as specified directed.

M&L for dismantling of defective water pump assembly by disconnecting of hose pipe connections, fan felt and radiator connection. Supply and fixing of new water pump assembly suitable for DG set capacity of 125 to 250 KVA complete all as specified directed. ( Make: Kirloskar / Cummins / Ashok Leyland / Ruston ).

M&L for dismantling of defective water pump assembly by disconnecting of hose pipe connections, fan felt and radiator connection. Supply and fixing of new water pump assembly suitable for DG set capacity of 320 KVA to 500 KVA complete all as specified directed. ( Make: Kirloskar / Cummins / Ashok Leyland / Ruston ).

M&L for replacement of AVR , voltage variation between +-5% of rated voltage i.e 415 Volts suitable for 40 KVA to 62.5 KVA DG set complete all as specified and directed. Make: Kirloskar / Cummins / Automation electronics / National / Ashok Leyland / Ruston

M&L for replacement of AVR , voltage variation between +-5% of rated voltage i.e 415 Volts suitable for 125 to 500 KVA DG set complete all as specified and directed. Make: Kirloskar / Cummins / Automation electronics / National / Ashok Leyland / Ruston

S&F in repair fully automatic battery charger input 230V AC SMPS type and out put 24V DC, 10 Amp, for 24 Volt battery complete all as specified and directed. Make: Cummins / Kirloskar / ELECT INDIA

S&F in repair fully automatic battery charger input 230V AC SMPS type and out put 12V DC,6 Amp for 12Volt battery complete all as specified and directed. Make: Cummins / Kirloskar / ELECT INDIA

Taking down old repairable Radiator by opening nut/bolt from foundation and loading/unloading and transportation to local market. Dismantling, checking, testing for any defects and repairing as below : - Cleaning, washing the copper tubes and Top to bottom Copper Jal Frame of the radiator by acid process. Checking the leakage if any and repairing the same by doing the Soldering and Testing radiator with loading/unloading and transportation charges for refixing to its old position with proper accuracy and correct situation for Capacity from 40 KVA to 62.5 KVA DG sets including replacement of nut/bolt, hose pipe sets with clamps and testing complete.

Description all as per item No 25.00 above but for 125 KVA to 320 KVA DG set

Descrion all as per item No 25.00 above but for 437.5 KVA to 750 KVA DG set

S&F in replacement of Valve solenoid (Shut down valve) suitable for DG sets complete all as specified and directed. ( Make: Kirloskar / Cummins / Ashok Leyland / Ruston ).

S&F in replacement of Thermostat suitable for DG sets complete all as specified and directed. ( Make: Cummins / Kirloskar / Ashok Leyland / Ruston ).

S&F in replacement Hose flexible suitable for DG sets complete all as specified and directed. ( Make: Cummins / Kirloskar / Ashok Leyland / Ruston ).

S&F in replacement Switch temperature (water safety) suitable for DG sets complete all as specified and directed.( Make: Cummins / Kirloskar / Ashok Leyland / Ruston ).

S&F in replacement Switch pressure (Oil safety) suitable for DG sets complete all as specified and directed. ( Make: Cummins / Kirloskar / Ashok Leyland / Ruston ).

S&F in replacement V Belt/Fan belt suitable for DG sets complete all as specified and directed. ( Make: Kirloskar / Cummins / Ashok Leyland / Ruston ).

Supply and fixing in repair battery lead, PVC copper wire multistandard 25 Sqmm - 2m long including soldering both end with lead terminal for live & earth complete all as specified and directed

Supply & fixing of lead acid battery 12 Volts 180 AH including filling of electrolyte, initial charging of battery etc incl making connection with self starter complete all as specified directed. Make: Exide Express / Amaron / Luminious. Note:- Contractor shall submit original Guarantee Certificate of battery issued by manufacturer to the Engineer-in-Charge and defect liability period for the battery shall be one year or the guarantee period mentioned in Guarantee Certificate issued by the manufacturer whichever is more and condition 46 of IAFW-2249 shall deemed to be amended accordingly.

M&L for disconnecting, dismantling and repairing of turbo charger assembly for 40 KVA to 62.5 KVA DG set including replacement of Kit Turbo Repair , Shaft, Sleeve Turbocharger, Support Turbocharger Seal etc including testing and refixing to its original position properly and testing complete all as specified and directed .

M&L for disconnecting, dismantling and repairing of turbo charger assembly for 125 KVA DG set to 320 KVA including replacement of Kit Turbo Repair , Shaft, Sleeve Turbocharger, Support Turbocharger Seal etc including testing and refixing to its original position properly and testing complete all as specified and directed .

M&L for disconnecting, dismantling and repairing of turbo charger assembly for 437.5 to 750 KVA DG set including replacement of Kit Turbo Repair , Shaft, Sleeve Turbocharger, Support Turbocharger Seal etc including testing and refixing to its original position properly complete all as specified and directed .

M&L for disconnecting, dismantling and repairing of pump governer assembly for 125 KVA KVA DG set including replacement of Shaft governor weight carrier, Carrier governor weight, Plunger governor, Gear governor etc including calibration and testing and refixing to its original position properly and testing complete all as specified and directed .

M & L for taking out old Flywheel ring from DG set and replacement of new flywheel ring with proper setting and alignment for 125 KVA to 250 KVA DG Set complete all as specified and directed.

M & L for taking out old Flywheel ring from DG set and replacement of new flywheel ring with proper setting and alignment for 320 KVA to 500 KVA DG Set complete all as specified and directed.

M & L for disconnecting, dismantling and calibration of PT pump complete of 125 to 320KVA DG set including replacement of Drive Accessory,Plunger Air fuel control, Shaft governor weight, Oil seal , Gasket set fuel pump etc. including calibration and testing and refixing to its original position properly complete all as specified and directed .

M & L for repairing of automatic battery charger of 24 Volt / 12 Volt including rewinding of transformer unit and replacement of diode plates, rectifier plates, auto cut mosfet circuit , fuses etc. and testing all as specifed and directed.

Material and labour installation testing , MCCB 160 Amp, 4 pole,Adjustable Thermal & Adjustable Magnetic setting* with rapturing current = 75% of Icu ,25 KA ,complete all as specified and directed Make Legrand/C & S/ Havells

Material and labour installation testing , MCCB 250 Amp, 4 pole,Adjustable Thermal & Adjustable Magnetic setting* with rapturing current = 100% of Icu , 36 KA ,complete all as specified and directed Make Legrand/C & S/ Havells

Material and labour installation testing , MCCB 320 Amp, 4 pole,Adjustable Thermal & Adjustable Magnetic setting* with rapturing current = 100% of Icu , 36 KA ,complete all as specified and directed Make Legrand/C & S/ Havells

Material and labour installation testing , MCCB 400 Amp, 4 pole,Adjustable Thermal & Adjustable Magnetic setting* with rapturing current = 100% of Icu , 36 KA ,complete all as specified and directed Make Legrand/C & S/ Havells

Material and labour installation testing , MCCB 630 Amp, 4 pole,Adjustable Thermal & Adjustable Magnetic setting* with rapturing current = 75% of Icu , 50 KA ,complete all as specified and directed Make Legrand/C & S/ Havells

Checking of AMF panel / DG set for detecting any kind of fault in AMF panel/DG set and attending the fault immediately at any time round the clock and carry out certain repair required at per site requirement and checking of AMF panel and DG set for power suply from DG set through AMF panel and replacing of worn out parts of AMF panel/DG set by expert engineer complete all as directed. Notes :- (a) Unit rate of this item includes "detecting of any kind of fault in AMF panel/DG set" only and cost of replacement of worn out parts of AMF panel/DG set shall be measured and paid separately under items of schedule 'A'.

M&L for dismantling engine of 500 KVA DG Set of any make and type by srip opening and repairing of DG set with following repairs/replacement of wornout spare part commissioning, testing on full load to the entire satisfaction of Engr-in chage after complete repairing (testing shall be carried for 08 Hrs contineous and diesel for testing shall be supplied by the department free for testing). Note :- spare parts shall be measured and paid as supply only under appropiriate items of Schedule "A"

Supply only flexible vent hose CAC

Supply only Piston assembly

Supply only Cylinder linner assembly

Supply only piston ring set

Supply only Flexible vent hose

Supply only seat insert

Supply only Gasket cylinder head

Supply only Rocker lever

Supply only Valve pair

Supply only Valve steam seal

Supply only Valve guide

Supply only Lub oil pump assy

Supply only Lub oil pressure sensor

Supply only left bank turbo charger

S & F in repair Change over switch 200 Amp 4 pole 415 V, 50 HZ heavy duty with SS enclosures all as specifed and directed.

M/S OM Enterprises

SRI SAI CONSTRUCTION COMPANY

M/s Tomar Builders

M/s KCL Engines and Machines

Mahendra Enterprises

Guru Ji Aura

Balaji Associates

M/s Salim Mohomad

Attar Singh and Sons