Provision of urgent replacement of BER machinery of mechanical laundry plant towards Covid protocols at MH, JRC under GE (East) Jalandhar Cantt

Amount

Supply, fixing, errecting, connecting and testing of Industrial washer Extractor Sluicing machine of capacity 30 Kg, front Loading having effortless unloading and extraction facilitates fast rinsing and automatic features such as auto timer , auto reverse and auto water level control, auto lever to open pocket, heavy duty high spin, with suspension, cushions full stainless steel cabinet having automatic soap dispenser, single motor frequency drive suitable to operate on AC electrical operated on 415 volts + 5% 3 phase, 50 c/s complete all as specified & directed. (a) Outer Cabinet: Full stainless steel front, sides, top & back covers not less than 2 mm thickness with pressed die cast SS front & door with electromagnetic/pneumatic door having interlocking arrangment. (b) Outer Drum: Stainless steel of SS 304 not less than 2mm thick. (c) Inner Cylinder : Stainless steel of SS 304 & not less than 2mm thick with SS back end plate with taper SS bushes at the centre, continuous SS welding and drum should be statically & dynamically balanced. Carbon steel shall not be used anywhere on the cylinder. (d) Basket Size: (App.) 950 mm dia X 500 mm Depth of stainless steel. (e) Basket Volume : not less than 318 ltrs. (f) Final Extract speed : Not less than 800 RPM. ‘G’ force at final extract : Not less than 320G (g) Motor : AC electric motor of capacity 5.5 KW 415V, 3 Phase, AC, copper wound Make :- ABB/Crompton Greaves/Kirloskar (h) Clear Door Opening : Not less than 500mm dia (j) Water Inlet: Not less than 40 mm dia auto operated system with Solenoid valve having line Y-Strainers made out of brass.

(k) Steam Inlet : MS pipe 'C' class not less than 15mm dia with & including solenoid valve operated. (l) Drain: GI pipe not less than 75mm dia with automatic pnematic drain valve non clog type. (m) Soap Dispenser: Fully stainless steel 5 compartments inbuilt soap dispenser each fitted with independent water solenoid valve & pressure jet. (n) Bearing Housing: Wide roller bearing housings packed with lubricants duly sealed with triple nylon seal arrangements to avoid water and chemicals contact. (o) Drive: Single motor with variable frequency inverter drive for various speeds for wash, distribution, low, normal & high spin extract. Fully computrised programmable microprocessor, with all customised preset processes for cycle advance, variable time signal and 7 Diagnostic checks. (p) Overall Size : 1600 mm x 1700 mm x 2025 mm (W x D x H) Make: NAT STEEL EQUIPMENT/ STE FAB INDIA LIMITED /FABTECH ENGINEERING/SUPERSHINE/ BTC/GIRBAU/SUPERFAB MACHINE PVT LTD/ FABCARE Note : (i) The quoted rate include necessary foundation as per manufacturers reccomendation and dismantling of existing plant and deposit to MES store yard.

Supply, fixing, errecting, connecting and testing of Flat Bed Press suitable for operation on AC electric supply 415 volts + 5 % 3 phase, 50 c/s, specially designed with large head on rocker arms for self aligining with the bed with steamed heated buck with superior padding having automatic features like auto timed, auto temp. control and powerful moisture suction, pneumatic raising and lowering, spring suspended head with adjustable pressure complete all as specified & directed. (a) Head & bed Size : 1500 mm x 750 mm. (b) Steam Connection : Mild steel 'C' class of size 15 mm dia. (c ) Air Connection : Mild steel Ç' class of size 15 mm dia. (d) Oveall Dimesions : 1600mm x 1570mm x 1280mm.(W x D x H). (e) Digital Time and Temperature Control. Make:NAT STEEL EQUIPMENT/ STE FAB INDIA LIMITED / FABTECH NGINEERING/SUPERSHINE/ BTC/GIRBAU/SUPERFAB MACHINE PVT LTD/ FABCARE Note : (i) The quoted rate include necessary foundation as per manufacturers reccomendation and dismantling of existing plant and deposit to MES store yard.

Supply, fixing, testing and commissioning for automatic steam boiler of size 350000 Kcal/hr shell and coil type including one pressure part assembly consisting of closely wound helical vertical membrane coil fabricated out of high temparature resistant ERW tubes and flats, one double jacketed air casing with an aluminium rediator to enclose the pressure parts and serve as an intergral combusion Air Preheater with all safety features with following accessories. Make: THERMAX/ FABTECH ENGINEERING/ ALFA THERM LIMITED/ SUPERFAB MACHINE PVT LTD/ FABCARE (a) Pressure atomised, forced draft, diesel fire burner assembly suitable for LDO firing - 01 No (b) Air blower coupled with AC electric motor 3 phase 415 volts, 50 c/s of capacity 1 HP connected to air jacket - 01 No (c) Fuel pump coupled to motor - 01 No (d) Motorised Water pump 3 cylinder of capacity 2 HP 3 phase 415 volts, 50 c/s, with surge suppressor and relief valve, mounted on pumping module - 01 No (e) Atmospheric ecomomizer and heat optimizer to pre heat feed water - 01 No (f) Electrical control panel cubical type dust and vermin proof made out of CRCA sheet 2mm thick with front hinged shutter having MCB of suitable capacity to control incomer supply with required switch gear, startes power and control circuitry having metering units, Indicators with all safeties, Interlooking complete prewired with suitable wire PVCinsulated FRLS type and code taged cable ties etc - 01 No (g) Set of standard tool kit - 01 No (h) Steam seperator assembly - 01 No (A) PIPING :- (a) Feed water line between optimizer, economizer, feed pump and boiler - 01 Set (b) Fuel and oil pipe line between filer, fuel pump Y strainer and burner - 01 Set (c) Steam pipe line upto existing header of steam including steam valve as per existing type & size complete all as directed by Engineer in Charge.

(B) MOUNTINGS AND FITTINGS :- (a) Set of isolating valves for indicating instruments - 01 No (C) STEAM :- (a) Main steam stop valve - 01 No (b) Auxiliary steam stop valve - 01 No (c) Single port spring loaded safety valve - 01 No (d) Steam pressure switch for burner ON OFF control - 01 No (e) Steam pressure indicator - 01 No (f) Steam temperature indicator cum switch for high alarm - 01 No (g) Steam sefty valve outlet - 01 No (D) WATER :- (a) Drain valve for economizer - 01 No (b) Strainer 'Y' type on feed water line - 01 No(b) Strainer 'Y' type on feed water line - 01 No (c) Relief valve on feed water pump - 01 No (d) Non return valve on feed water line - 01 No (e) Blow down valve - 01 No (f) Low water level alarm switch on economizer - 01 No (g) Blow down valve limit switch - 01 No (E) FUEL :- (a) Main filter - 01 No (b) Strainer 'Y' type on fuel oil line - 01 No (c) Fuel pressure indicator - 01 No (F) INSTRUMENTS, CONTROLS AND SAFETIES :- (a) Burner programmer with matching flame detector - 01 No (b) Set Audio visual alarms for abnormal conditions- 01 No (G) AIR AND FLUE GAS :- (a) Suction blower (b) Flue gas outlet on economizer

(H) ELECTRICAL :- (a) Control panel with terminal connectors. Note : (i) The rates quoted by the contractor shall deemed to be included for certain minor works/accessories which are not specfically mentioned in the tender but technically required for smooth functioning of the boiler and as per manufacturer's instructions. (ii) Contactors,Thermal relays, timer, MCB's & MCCB's to be used in control panels in all machines should be of make BCH/SCHNEIDER/SEIMENS/ABB/ STANDARD/ INDOASIAN/ HAVELLS/C&S ELECTRIC/HPL (iii) The quoted rate include necessary foundation as per manufacturers reccomendation and dismantling of existing plant and deposit to MES store yard.

Supply, fixing, testing and commissioning for Industrial washer Extractor , front Loading, open pocket, heavy duty high spin, suspension with pneumatic, cushions full stainless steel cabinet, single motor frequency drive, 5 compartment automatic soap dispenser with following :- Capacity: up to 60 Kg dry weight of 100% cottons per charge. Outer Cabinet: Full stainless steel front, sides, top & back covers not less than 1.2mm thickness. Die pressed SS front & door with electromagnetic/pneumatic door interlock. Outer Drum: Stainless steel of SS 304 quality & not less than 2mm thickness. Inner Cylinder : Stainless steel of SS 304 quality & not less than 2mm thickness, coned SS back end plate with taper SS bush at the centre, carbon steel shall not be used anywhere on the cylinder, continues SS welding, statically & dynamically balanced. Bearing Housing: close grained cast iron bearing housing with 2 Nos extra wide roller bearings packed with lubricants & sealed, triple seal arrangements. 2 seal for water tightness of bearings. Drive: Single motor with variable frequency inverter drive for various speeds for wash, distribution, low, normal & high spin extract.

Soap Dispenser: full stainless steel 5 components inbuilt soap dispenser each fitted with independent water solenoid valve & pressure jet. Basket Size (App.) Ø1100 X 650 Depth Basket Volume : not less than 600ltrs Final Extract speed : not less than 700RPM, ‘G’ force at final extract : Not less than 320Gs Motor : 7.5 KW(10HP) 415V, 3 Phase, AC Moisture Retention after final Extract on 100% Cottons : Not more than 50% Clear Door Opening : Not less than Ø650mm Water Inlet: not less thanØ38mm (1.5”BSP) Solenoid valve operated. Steam Inlet : Not less than Ø15mm(0.5” BSP) solenoid valve operated Drain: Not less thanØ65mm, Motorised, FRP, Slice type non clog drain valve. Electric Supply: 415+10%, 3phase +N, 50Hz AC. Make: NAT STEEL EQUIPMENT/ STE FAB INDIA LIMITED /FABTECH ENGINEERING/SUPERSHINE/BTC/GIRBAU/SUPERFAB MACHINE PVT LTD/ FABCARE Note :- The quoted rate include necessary foundation as per manufacturers reccomendation and dismantling of existing plant and deposit to MES store yard.

(C) The Heart of the system is PLC based microprocessor with the facility of HMI (Human-Machine-Interface) which is incorporated with the sterilizer. (D) The Micro-Processor based control Panel will control entire cycle of sterilization and steam pulsing automatically through water ring vacuum pump. (E) The control panel shall house the complete automatic process control arrangement including timers, relays, contactors etc. (F) The digital display at front panel will show the following parameters: (i) Chamber Pressure (ii) Chamber temperature (iii) Cycle no. (iv) Batch no. (v) Time & Date (vi) Alarm indicator (vii) Error display (viii) Low water indicator. Make: NAT STEEL EQUIPMENT/ STE FAB INDIA LIMITED /FABTECH ENGINEERING/ SUPERFAB MACHINE PVT LTD/ MEDICARE/ FABCARE Note : The quoted rate include necessary foundation as per manufacturers reccomendation and dismantling of existing plant and deposit to MES store yard.

Supply, fixing, testing and commissioning for Autoclave horizontal cylindrical, triple walled unit horizontally moounted on a sturdy, heavy S.S. 304, Both inner and outer chamber wall made of S.S. 304,automatic pressure control switch,with provision of self steam generator, electrical operated of suitable capacity, and steam connection from external boiler with following : (i). Chamber Size : 400 x 1100 mm (ii). Capacity : 120 Ltrs (iii). MOC: S.S. Chamber jacket SS304 outer (iv). All piping SS 304. (v). Fully automatic with PLC/HMI based. (vi). Single door(manual radial lock), self locking, saftey door which cannot be open when chamber is under pressure. (vii). Pressure : 15 PSI -22PSI. (viii). Temperature : 121 Degree Celcius (ix). Jointless Silicon Gasket (x). Glass wool insulation (xi). Self steam generator of suitable capacity with digital control panel and accessories. (xii). Steam connection from external steam boiler. Make: NAT STEEL EQUIPMENT/ STE FAB INDIA LIMITED /FABTECH ENGINEERING/ MEDICARE/ SUPERFAB MACHINE PVT LTD/ FABCARE Note : The quoted rate include necessary foundation as per manufacturers reccomendation and dismantling of existing plant and deposit to MES store yard.

Supply and fix Dry linen trolleys made of stainless steel 304 tubes of 25mm dia for outer frame and round bars of 12 mm dia for inner support, electro treated overall size 40" x 30" x 34", fitted with 4 Nos swivelling type ball bearing wheels of size 6", base frame made of MS angle iron of size 40x40x5mm thick complete all as per trade pattern suitable for hospital laundry and as directed by Engr-in-Charge Make: NAT STEEL EQUIPMENT/ STE FAB INDIA LIMITED / FABTECH ENGINEERING/SUPERSHINE/BTC/GIRBAU/SUPERFAB MACHINE PVT LTD/ FABCARE

Supply and fix Washed cloth trolleys made of stainless steel 304,18SWG overall size 40" x 30" x 34", fitted with 4 Nos swivelling type ball bearing wheels of size 6", base frame made of MS angle iron of size 40x40x5mm thick complete all as per trade pattern suitable for hospital laundry and as directed by Engr-in-Charge. Make: NAT STEEL EQUIPMENT/ STE FAB INDIA LIMITED / FABTECH ENGINEERING/SUPERSHINE/BTC/ GIRBAU/SUPERFAB MACHINE PVT LTD/ FABCARE

Supply and fix industrial type Hand steam/dry Iron heavy duty, made of stainless steel, and provision of steam piping for 1.2 KW, single phase, 230 Volts, 50HZ, all as specified and directed by Engineer-in-charge. Make: NAT STEEL EQUIPMENT/ STE FAB INDIA LIMITED / FABTECH ENGINEERING/SUPERSHINE/BTC /GIRBAU/SUPERFAB MACHINE PVT LTD/ FABCARE

Supply and fix Air Compressor reciprocating type, 5HP, two cylinder , Double Stage, air delivery not less than 411 lpm, tank mounted with storage capacity not less than 220 ltrs. Make : Ingersoll Rand/ELGI/Universal Equipments. Note : The quoted rate include necessary foundation as per manufacturers reccomendation and dismantling of existing plant and deposit to MES store yard.

Material and labour for earthing complet with galvanised steel earth plate electrode 60cmx 60cmx 6.00 mm thick buried directly in ground (Earth pit not less than 2.25 metre below normal ground level) with top edge of the plate not less than 1.5 metres below normal ground level, connected and including GI strip 32mm x 6mm by means of GI bolts, nuts, check nuts and washers, earth plate surrounded by packed alternate layers of coal dust and common salt 15cm thick, all around top and bottom and watering pipe 20mm bore of GI pipe light grade with funnel and wire mesh and 50mm bore GI pipe light grade for protection of GI strip 32mmx6mm from top of earth plate upto test point (upto 7.5metre in length) connected with suitable size of GI nuts, bolts and washers all as shown in Electrical plate No. 3 of SSR Part-I, testing on completion including excavation/earth work in any type of soil/rock, PCC chamber (1:3:6) using 20mm graded stone aggregate and 50mm thick RCC (1:2:4) type B-1 cover slab reinforced with 8mm dia TMT steel bars @ 100mm c/c both ways with suitable handle for lifting arrangement & including formwork and MS frame using MS angle iron 40x40x6mm complete all as specified and directed. Note :- Earth pit shall be constructed 50cm from the side of excavation to avoid sinking of pit.

Supply, install, testing and commissioning LT panel, indoor cubicle type, Floor mounted, weather and vermin proof totally enclosed made out of 2.00 mm thick CRCA sheet machine preesed of suitable size, suitable to operate on 3 phase 4 wire system , 415 volts, 50 Hz with front openable and locking arrangement, bottom gland plate with sufficient numbers of circular cable entry holes, complete duly powder coated with 7 tank process mounted on angle iron stand made out of angle size 50 x 50 x 6 mm comprising with following complete all as specified:- (i) Bus bar strip,four pole and capacity 400 Amps copper, be based on 1.5 Amp per sqmm, coloured with plastic coated insulated and sleaves in four colours (Red,Yellow, blue and black ) fixed on porcelain insulators with necessary nuts and blots and washers etc (ii) INCOMING : - (a) MCCB 250 Amp, 415 V, 35 KA, 4 pole microprocessor based release -01 No. (b) Indicator with LED lamps for RYB , 3 Phase with MCBs set of three -01 set (c) Digital Ammeter (0-400)Amps (d) Digital Voltmeter (0-500)Volts (ii) OUTGOING : - (a) MCCB 100 Amp, 415 V, 16 KA, 4 pole adjustable type -04 No.

Material and labour for PVC sheathed heavy duty electric LT cable XLPE/PVC insulated armoured and with copper conductor 1100 volt grade 10 sqmm 4 core in repairs laid in trenches in floor, in ducts, through pipe or fixed along the pole complete all as specified and directed. Note:- 1. Excavation, earth work, sand cushioning, and brick protection shall be measured and paid for separately. 2. Rate of necessary lugs, thimbles and jointing material shall be included in unit rate.

Supply and fixing MS cross arms, bracing, supports, cable tray, clamps and back plates fabricated from structural steel section including nuts, bolts, washers, welding, bending, cold or hot, drilling holes or bolt in any shape or size including 2 coats of aluminium paint over a coat of red oxide primer complete all as specified and directed. Note : Unexposed surface shall be given one coat of primer only.

Material and labour for PVC sheathed heavy duty electric LT cable XLPE/PVC insulated armoured and with aluminium conductor 1100 volt grade 95 sqmm 3.5 core in repairs laid in trenches in floor, in ducts, through pipe or fixed along the pole complete all as specified and directed. Note:- 1. Excavation, earth work, sand cushioning, and brick protection shall be measured and paid for separately. 2. Rate of necessary lugs, thimbles and jointing material shall be included in unit rate.

Excavation in trenches, not exceeding 1.5m wide and not exceeding 1.5m in depth for foundation, etc or for shafts, wells, cesspits, manholes, pier holes, etc n.exc 10 Sqm on plan and getting out in soft/loose soil complete all as specified and directed.

Removing surplus spoil to a distance not exc. 50m and depositing where directed at a level n. exc. 1.5m above the starting point complete all as specified and directed.

Returning filling in layers including leveling watering and well ramming in layers not exc. 25cm thick complete all as specified and directed.

Supply and spread river sand in trenches as cable cushioning 8 cm below the cables and 15 cm above the cables all as directed and directed Note : Punned down thickness shall be measured.

M&L for brick protection using old size sub class 'B' bricks designation 75, laid flat dry but adjoining to each other laid length wise perpendicular to the axis of cable complete all as directed and directed

Supply and laying MS pipe heavy grade 20mm bore with all necessary fittings laid in floors or fixed to walls and ceiling etc complete all as specified and directed.

Supply and fix brass air valve ball type for air line of air compressor C class 15 mm dia. complete all as specified and directed.

Intrernational Engineers