S.I.T.C of 125 KVA DG Set

Amount

Supply ,delivery, Installation at site on foundation , commissioning of 125 KVA, 415V, at 1500 RPM, 0.8 lagging power factor at 415 V suitable for 50 HZ, 3 phase system & for 0.85 Load factor, 3Ø silent new DG Set, comprising of Engine, alternator, separate AMF panel, Base frame, Fuel tank, Battery, CPCB-II approved Engine & Acoustic Enclosure having following specifications :- Engine:- conforming to BS 5514, BS 649, IS 10000, capable of taking 10% over loading for one hour included in 12 hours of continuous operation. Make : CUMMINS / Volvo / Caterpiller Engine Type : 4 Stroke Diesel Engine RPM : 1500

A) ENGINE a) Make - Cummins/Volvo/Caterpillar b) Output (Prime) - 159BHP. c) Aspiration - Turbocharged Charged air cooled. d) No of Stroke & Cylinder- 4 stroke, 6 in line cylinders. e) RPM -1500. f) Battery - 1 x 12V, 65 AH Dry type/Mfg standard. g) Type of cooling - Liquid cooled h) Air intake system - Air intake manifold with air filter system. i) Exhaust system - Provided with turbo charger & residential exhaust Silencer with flexible bellow and companion flanges inside the acoustic enclosure. j) Coupling & fly wheel - Be fitting coupling, fly wheeland flywheel housing. k) Lubricating system - Provided with oil pan, engine mounted lube oil pump and lube oil filter along with first fill of lube oil.

l) Fuel system - Comprising of MICO fuel pump with Mechanical Governor, 12 V solenoid coil and replaceable fuel Filter m) Starting system - 12 V D.C. electric starter and 12 V Battery charging Alternator n) Safety control - Comprising of protection against Low lube oil Pressure trip, High water temperature trip and Emergency stop switch. o) Power Start Control - Provided with Microprocessor based generator set monitoring & control system mounted in the Genset control Panel Engine will run in Auto/Manual mode both.

B) ALTERNATOR Make - Stamford/Leroy Somer Rating - 125 KVA, 0.8pf(Lag) Voltage regulator - +/_ 1 % (max) in static conditions. Type of alternator -Permanent Lubricating Single Bearing, Brushless, self excited and self regulated through an AVR Protection - IP: 23 protections with class H insulation. Overload - Permissible over load of 10 % for one hour in 12 hours of operation

D) Base Frame - Engine and alternator are mounted, coupled and aligned on a common channel iron fabricated base frame with pre-drilled holes through AVM pads.

E) Fuel Tank - Capacity 215 ltrs. Made of 14 SWG sheet metal built inside base frame complete with drain valve, air vent inlet and outlet connection, fuel gauge.

F) Acoustic Enclosure - Sound proof, weather proof environmental friendly CPCB-II approved, made of powder coated sheet steel to maintain noise level below 75dB(A) at a distance of 1 metre from acoustic enclosure under free field condition and provided with hinged gasketted doors with suitable locking arrangement.

INSTALLATION OF DG SETand other EI works Supply of HSD Oil.

Supply of Mobil Oil.

S & F exhaust pipe of 80 mm. dia MS black pipe (Thickness 4 mm) including connection with the existing silencer attached with the flexible coupler and S&F flange, nuts, bolts & washers etc. & necessary fixing materials etc. as required from DG set to nearest building (Horizontal Run) with suitable high temperature painting.

S&F special type MS angle iron bracket support made of 40x40x6 mm. MS angle with flat iron clamp with nuts, bolts & washers etc. for 200 mm. dia (Vertical Run)

S&F rain protection canopy.

S& delivery of 200 ltrs. Capacity heavy gauge MS sheet barrel.

Supply & delivery of best quality oil hand pump with 1" dia PVC flexible pipe (12' ft. approx.)

Earthing with 65 mm. dia GI pipe (ISI Medium) x 3.0 mtr. Long 1 no. 50 x 6 mm. galvanized (Hot dip) sheet strip (4 mtrs. Long) 12 mm. dia x 125 mm. long GI nuts, bolts & washers etc. for neutral earth.

Earthing with 50 mm. (2") dia GI pipe(ISI Medium) x 3.64 mm. thick x 3.04 mtrs. long with nuts, bolts & washers etc. as to GS. (2 nos. for DG, 2 nos. for AMF panel).

Extra for treatment of soil by using salt & charcoal or coke for pipe electrode for neutral earth.

Supply & fixing black PVC heat shrink sleeve for covering the 50 x 6 mm. GI flat.

Extra connecting the neutral of DG to earth electrode including S&F 50mmx6mm Galvanized(Hot Dip) steel strip on wall/floor with GI saddles & insulating the same by one layer of PVC strip over one layer of ampere tape.

Supply & laying 1 x 50 sq. mm. single core flexible copper wire in suitable size PVC pipe (reinforced) on wall / floor from neutral earth bus to DG set neutral point including both side socketing.

Supplying & Delivery of 4 core 1.1 KV grade 120 sqmm Al. armoured XLPE cable (Make - POLYCAB/KEI/Havells/)

S&F 9 ltr. Capacity round fire bucket with iron hook and duly filled up by sand.

S & F 415V EI danger board. (size : 20 cm. x 30 cm.)

Commissioning & testing of the Diesel Generator Set along with AMF panel with agency's own tools & tackles in presence of EIC.

Cutting RCC floor by special tools & tackles very carefully without any damaging and removing the shifted rubbish & levelling up and restoring the surface for 8 nos. earth-pit as per direction of EIC.

Supplying and fixing 240/415 V MCB type Isolator on din rail of existing DBs and necessary connection.(Make- Legrand/Schneider/Seimens) i) 40A DP Isolator

ii) 63A FP Isolator

Supplying and fixing 240/415V, MCB of Breaking capacity 10kA & C characteristics on din rail of existing DBs and necessary connection (Make- Legrand/Schneider/Seimens). i)6A -16A SP MCB

ii) 32A SP MCB

Distribution wiring in 2 x 22/0.3 (1.5 sqmm) single core stranded 'FRLSH' PVC insulated & unsheathed copper wire (Brand approved by EIC) in 20mm size PVC rigid conduit 'FR' (Precision make), with 1x22/0.3 (1.5 sqmm) single core stranded 'FRLSH' PVC insulated & unsheathed copper wire for ECC, to light/fan/call bell points with Modular type switch (Brand Legrand/Schneider) fixed on Modular GI switch board with top cover plate and 2 no. suitable size “Ph & N” copper bar & earthing attachment fixed on wall incl. mending good damages to original finish. i) Average run 9 mtr

Distribution wiring in 1.1 KV grade 22/0.3 (1.5 sqmm) single core stranded 'FRLSH' PVC insulated & unsheathed copper wire (Brand approved by EIC) in 20mm size PVC rigid conduit 'FR' (Precision make), with 1.1 KV grade 1 x 22/0.3 (1.5 sqmm) single core stranded 'FRLSH' PVC insulated & unsheathed copper wire as ECC, to 6A 3 pin Modular type plug socket & switch (Brand approved by EIC) on 4 Module GI switch board with 3/4 Module top cover plate on wall incl. necy. connection making earthing attachment, painting and mending good damages to building works. On Board

Supply & Fixing 240 V, 16 A, 3 pin Modular type plug socket (Brand approved by EIC) with 16A Modular type switch, without plug top on 4 Module GI Modular type switch board with top cover plate flushed in wall incl. S&F switch board and cover plate and making necy. connections with PVC Cu wire and earth continuity wire etc.

Supply & Fixing 240 V, 3 nos. 16 A, 3 pin Modular type plug socket with 3 nos. 16A Modular type switch (Brand approved by EIC), 20A Modular switch type SP MCB (C-Curve) and Indicator without plug top on 12 Module GI Modular type switch board with 12 Module top cover plate flushed in wall incl. S&F switch board and cover plate and making necy. connections with PVC Cu wire and earth continuity wire etc.

Supplying & Fixing GI Modular Switch Board of the 4 Module complete with top cover plate flushed in wall for housing the board after cutting the brick wall incl. making earthing attachment, painting and mending good damages to building work S & F 240V 20/25A Modular A.C. machine starter - 1 no.; 240V, 16/20A Modular DP switch type MCB ('C' curve; 10KA) - 1 no. on bakelite board after making hosing by cutting bakelite board and making necy. connection as per direction of E.I.C

Distribution wiring in 1.1 KV single core stranded 'FRLS' PVC insulated & unsheathed copper wire (Brand approved by EIC) in 20mm/25mm size PVC rigid conduit 'FR'(Precision make) incl. necy. fittings as required & drop is concealed i)[3x22/0.3(1.5Sqmm)]( incl 1 nos 20mm size PVC rigid conduit)

ii)2 x 36/0.3 (2.5 sqmm) +1x22/0.3(1.5sqmm)(Power Plug/ computer point/A.C point)

iv)2x84/0.3 (6 sqmm) + 1x56/0.3 (4 sqmm) as ECC(SPN to TPNBDB & Computer Board)

v) 4x16 sqmm + 2 x10 sqmm ECC (from panel to HTPN)as ECC( incl 2 nos 25mm size PVC rigid conduit)

Supply, delivery & Fixing of floor /wall mounting main cubicle compartmentalized 415 volt. 50Hz. Dust & moisture proof L.T distribution panel board fabricated from 16 SWG CRCA sheet for main L.T panel. The panel should have adequate strength and space to accommodate the incoming switches bus bars with all interconnection in between the switches & bus bars with solid copper rod/flexible wire of suitable capacity. The panel board should be painted by powder coated paint and. The panel board should comprise with the followings gadgets(for Normal power distribution) INCOMMER :- (a) S&F of 415V 250A TPN SFU with 3nos 400 A HRC fuses on angle - 01 no (Make L&T--cat no-SK95642/ABB/Siemens). (b) 500V, 400Amp capacity 4 bar copper busbar chamber compring with 4 nos 400 Amp capacity eletrolytic tinned copper bar suppported on nonhygroscopic insulating chair. (c) S&F of 415V 250A TPN Changeover - 01 no (Make L&T--cat no-CO32500OOOO/ABB/Siemens).

Supply & Delivery of 240V; 65W LED type Street light fitting as per direction.[Make: Philips:(BRP062 LED 65 CW SLA S1 PSU /or eqivalent of (Cromton/Jaquar)]

Supply & Fixing of 250Volts Single T.L fittings with 18w LED tube lamp, fixing as per GS[C-2/(14/b)] (Make: PHILIPS-(TMC 501 P 1xT-LED 22W P3241, Mas LED tube 18W,865 T8 I-1800 lm)/CG/Jaquar]

Fixing only outdoor light type LED Flood light fitting complete with all accessories to be fixed /projected from the wall of the building incl. making holes/providing clamping arrangement & necy. GI reducer as required. S&F 40 mm GI pipe (ISI-Medium) quality 1.5 mts. average length having suitable bend S&F necy. length of 1.5 sqmm PVC insulated single core stranded annealed copper wire and making connections as required and mending good damages to wall incl. painting etc.

Laying of cable of 120 sqmm in underground trench 460mm wide x 760mm average depth, with brick protection on the top of the cable with 8 (eight) Nos. bricks per Mtr. including filling the space between the bricks and cable and also the trenchwith shifted soil, leveling up and restoring surface duly rammed as to EIC

Supply & Fixing of perforated GI cable tray bend with perforation not more than 17.5% suspended from ceiling with two nos. suspenders & 25x25x3mm angle iron for supporting the cross member incl. S&F GI connector, 8 mm dia MS suspender, bolts & nuts, steel fastener etc . as required of the following size. Incl. Al painting of MS support.i) 200x50x1.25mm (18SWG)

Laying of cable of 120 sq mm as below, on existing Cable Tray and binding with suitable size GI wire)

S/F compression type gland for 4 core 120 Sq.mm. Al/Ar cable complete with brass gland, brass ring & rubber ring for dust & moistur e-proof entry of XLPE/PVC cables as per GS.

Finishing the end of 4 core 120 Sq.mm. Al/Ar cableXLPE/PVC armoured cables by crimping method incl. supplying and fixing solderless socket (Dowels make), tapes, anticorrosive paste & jointing materials

Connecting the equipments body to earth busbar including S&F 25 mm x 6 mm galvanised (Hot Dip) MS flat on wall/floor with GI saddles as required and connection to equipments incl. drilling holes, with bolts, nuts, washers etc.

Extra for providing masonery enclosure on the top of the earth electrode of overall size 86.36 cm x 86.36 cm x 46 cm deep (below Ground level) complete with cemented brick work(1:6) of 25 cm width duly plastered with cement morter (inside) CI hinged inspection cover of size 36.56 cm x 35.56 cm with locking arrangement, GI reducer including drilling of 46 nos.12 mm dia holes on the GI pipe

Supplying & fixing 50 mm Dia medium gauge GI Pipe ( ISI-Medium) Protection with necessary fittings and jointing metarials as required

Supply and laying 1.1 KV 12 core 2.5 sq.mm control cable should be incorporated from AMF Panel to DG

Supply and laying GI pipe protection 32 mm dia along with all fitting fixtures as required

Supply, delivery of floor mounting cubicle compartmentalized 415 volt. 50Hz. Dust & moisture proof L.T distribution panel board fabricated from 16 SWG CRCA sheet for main L.T panel. The panel should have adequate strength and space to accommodate the incoming switches bus bars with all interconnection in between the switches & bus bars with solid copper rod/flexible wire of suitable capacity.

Incomer i) S/F of 415 Volts 250 Amp, SFU--1No. (Make L&T--cat no.-SK95682/ABB/Siemens). Bus bar chamber :- ii) do-do 400 Amp capacity 99.9% - 99.5% electrolytic tinned copper 4 bar bus bar of suitable dimension mounted on non-hygroscopic porcelain insulator / hylam sheet having sufficient di-electric strength duly wrapped with colour PVC tapes (Red, yellow, blue & black) for phases & neutral identification & all connection made with required size cu wires------1set.

Outgoing i)S/F of 415V, 250A DIN type SFU ---2no (Make L&T--cat no.-SK95682/ABB/Siemens).-

Terms & Conditions (For DG) (i) Rate should be quoted inclusive of all applicable taxes and Duty etc. (ii) All materials, equipments & accessories must conform to relevant IS specifications. The DG Set to be supplied must be from the OEM of the respective Engine Manufacturer or their authorized dealer (iii) Necessary manufacturer's test certificate for Diesel Engine, Alternator etc. Will have to submit in triplicate copy during delivery (v) Circuit Diagram for AMF Panel must be submitted from the Manufacturer. (vi) The entire set must be warranted at least 15 months from the date of Delivery / 12 months / 5000 Hrs from the date of Commissioning whichever is earlier. However Engine & Alternator should be warranted of 2 years / 5000 Hrs, whichever is earlier vii)Full Load test (Resistive Load )should be done at site by own arrangement in presence of EIC

SUPER BUILDERS

ORIENT ENGINEERING WORKS

M/S TECHNO INDIA