Construction of Permanent Campus for Indian Institute of Technology Dharwad Phase 1A. SH : Miscellaneous works (Balance work).

EARTH WORK

Earth work in excavation by mechanical means (Hydraulic excavator) / manual means in foundation trenches or drains (not exceeding 1.5 m in width or 10 sqm on plan), including dressing of sides and ramming of bottoms, lift upto 1.5 m, including getting out the excavated soil and disposal of surplus excavated soil as directed, within a lead of 50 m.

All kinds of soil.

Excavating trenches of required width for pipes, cables, etc including excavation for sockets, and dressing of sides, ramming of bottoms, depth upto 1.5 m, including getting out the excavated soil, and then returning the soil as required, in layers not exceeding 20 cm in depth, including consolidating each deposited layer by ramming, watering, etc. and disposing of surplus excavated soil as directed, within a lead of 50 m :

All kinds of soil

Pipes, cables etc. exceeding 80 mm dia. but not exceeding 300 mm dia

Filling available excavated earth (excluding rock) in trenches, plinth, sides of foundations etc. in layers not exceeding 20cm in depth, consolidating each deposited layer by ramming and watering, lead up to 50 and for all lift.

Disposal/Carriage of excess earthup to 1 km by mechanical transport including loading, unloading and levelling, complete as per direction of Engineer in charge.

REINFORCED CEMENT CONCRETE

Centering and shuttering including strutting, propping etc. and removal of form for

Walls (any thickness) including attached pilasters, butteresses, plinth and string courses etc.

Suspended floors, roofs, landings, balconies and access platform

Lintels, beams, plinth beams, girders, bressumers and cantilevers

Columns, Pillars, Piers, Abutments, Posts and Struts

Weather shade, Chajjas, corbels etc., including edges

Extra for additional height in centering, shuttering where ever required with adequate bracing, propping etc., including cost of de-shuttering and decentering at all levels, over a height of 3.5 m, for every additional height of 1 metre or part thereof (Plan area to be measured).

Suspended floors, roofs, landing, beams and balconies (Plan area to be measured)

Steel reinforcement for R.C.C. work including straightening, cutting, bending, placing in position and binding all complete upto plinth level.

Thermo-Mechanically Treated bars of grade Fe-500D or more.

Steel reinforcement for R.C.C. work including straightening, cutting, bending, placing in position and binding all complete above plinth level.

Thermo-Mechanically Treated bars of grade Fe-500D or more.

Smooth finishing of the exposed surface of R.C.C. work with 6 mm thick cement mortar 1:3 (1 Cement : 3 fine sand).

Providing and laying in position ready mixed or site batched design mix cement concrete for reinforced cement concrete work; using coarse aggregate and fine aggregate derived from natural sources, Ordinary Portland cement, admixtures in recommended proportions as per IS:9103 to accelerate / retard setting of concrete, to improve durability and workability without impairing strength; including pumping of concrete to site of laying, curing, carriage for all leads; but excluding the cost of centering, shuttering, finishing and reinforcement as per direction of the Engineer - in - charge; for the following grades of concrete. Note:- (Note :- Minimum Cement content @ 350 kg/cum. The cement content will be as per the approved design mix and nothing extra will be paid over and above minimum cement content specified in the item.)

All works upto plinth level

Concrete of M-30 grade with minimum cement content of 350 kg/cum.

All works above plinth level upto floor V level

Concrete of M-30 grade with minimum cement content of 350 kg/cum.

WOOD AND PVC WORK

Providing and fixing M.S. grills of required pattern in frames of windows etc. with M.S. flats, square or round bars etc. including priming coat with approved steel primer all complete.

Fixed to openings /wooden frames with rawl plugs screws etc.

Providing and fixing fly proof stainless steel grade 304wire gauge, to windows and clerestory windows using wire gauge with average width of aperture 1.4mm in both directions with wire of dia. 0.50 mm all complete.

With 12 mm powder coated Aluminium U beading.

STEEL WORK

Providing and fixing 1mm thick M.S. sheet door with frame of 40x40x6 mm angle iron and 3 mm M.S. gusset plates at the junctions and corners, all necessary fittings complete, including applying a priming coat of approved steel primer.

Using M.S. angels 40x40x6 mm for diagonal braces

Supplying and fixing rolling shutters of approved make, made of required size M.S. laths, interlocked together through their entire length and jointed together at the end by end locks, mounted on specially designed pipe shaft with brackets, side guides and arrangements for inside and outside locking with push and pull operation complete, including the cost of providing and fixing necessary 27.5 cm long wire springs manufactured from high tensile steel wire of adequate strength conforming to IS: 4454 - part 1 and M.S. top cover of required thickness for rolling shutters.

80x1.20 mm M.S. laths with 1.20 mm thick top cover

Providing and fixing ball bearing for rolling shutters.

Providing and fixing T-iron frames for doors, windows and ventilators of mild steel Tee-sections, joints mitred and welded, including fixing of necessary butt hinges and screws and applying a priming coat of approved steel primer.

Fixing with 15x3 mm lugs 10 cm long embedded in cement concrete block 15x10x10 cm of C.C. 1:3:6 (1 Cement : 3 coarse sand : 6 graded stone aggregate 20 mm nominal size).

Steel work welded in built up sections/ framed work, including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer using structural steel etc. as required.

In stringers, treads, landings etc. of stair cases, including use of chequered plate wherever required, all complete

In gratings, frames, guard bar, ladder, railings, brackets, gates and similar works

FLOORING

Cement concrete flooring 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate) finished with a floating coat of neat cement, including cement slurry, but excluding the cost of nosing of steps etc. complete.

40 mm thick with 20 mm nominal size stone aggregate

ROOFING

Making khurras 45x45 cm with average minimum thickness of 5 cm cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate of 20 mm nominal size) over P.V.C. sheet 1 m x1 m x 400 micron, finished with 12 mm cement plaster 1:3 (1 cement : 3 coarse sand) and a coat of neat cement, rounding the edges and making and finishing the outlet complete.

Providing and fixing on wall face unplasticised Rigid PVC rain water pipes conforming to IS : 13592 Type A, including jointing with seal ring conforming to IS : 5382, leaving 10 mm gap for thermal expansion, (i) Single socketed pipes.

110 mm diameter

Providing and fixing on wall face unplasticised - PVC moulded fittings/ accessories for unplasticised Rigid PVC rain water pipes conforming to IS : 13592 Type A, including jointing with seal ring conforming to IS : 5382, leaving 10 mm gap for thermal expansion.

110 mm bend

Shoe (Plain)

110 mm Shoe

Providing and fixing unplasticised -PVC pipe clips of approved design to unplasticised - PVC rain water pipes

Providing and fixing to the inlet mouth of rain water pipe cast iron grating 15 cm diameter and weighing not less than 440 grams.

FINISHING

Finishing walls with ready mixed Premium acrylic emulsion paint (Company Depot Tinted) having VOC less than 50 gm/litre and UV resistance as per IS 15489:2004, Alkali & fungal resistance, dirt resistance exterior paint of required shade with silicon additives.

New work (Two or more coats applied @ 1.43 litre/ 10 sqm over and including priming coat of exterior primer applied @ 0.90 litre/10 sqm.

Finishing with Epoxy paint (two or more coats) at all locations prepared and applied as per manufacturer's specifications, preparation of surface, etc. complete.

On steel work

Wall painting with premium acrylic emulsion paint of interior grade, having VOC (Volatile Organic Compound ) content less than 50 grams/ litre of approved brand and manufacture, including applying additional coats wherever required to achieve even shade and colour.

Two coats

DISMANTLING AND DEMOLISHING

Demolishing R.C.C. work manually/ by mechanical means including stacking of steel bars and disposal of unserviceable material within 50 metres lead as per direction of Engineer - in- charge.

ROAD WORK

Providing and fixing Glow studs of size 100x20 mm made of heavy duty body shall be moulded ASA (Acrylic styrene Acryloretrite ) or HIP (High impact polystyrene) or ABS having electronically welded micro- prismatic lens with abrasion resistant coating as approved by Engineer in charge. The glow stud shall support a load of 13635 kg tested in accordance with ASTM D4280. The slope of retro- reflective surface shall be 35 (+/-5) degress to base .The reflective panels on both sides with at least 12 cm of reflective area up each side. The luminance intensity should be as per the specification and shall be tested as described in ASTM I: 809 as recommended in BS: 873 part 4 : 1973. The studs shall be fixed to the Road surface using the adhesive conforming to IS, as per procedure recommended by the manufacturer complete and as per direction of Engineer-in-charge.

WATER SUPPLY

Providing and fixing Chlorinated Polyvinyl Chloride (CPVC) pipes, having thermal stability for hot & cold water supply, including all CPVC plain & brass threaded fittings, including fixing the pipe with clamps at 1.00 m spacing. This includes jointing of pipes & fittings with one step CPVC solvent cement and testing of joints complete as per direction of Engineer in Charge. : Internal work - Exposed on wall

25 mm dia nominal bore

Providing and fixing Chlorinated Polyvinyl Chloride (CPVC) pipes, having thermal stability for hot & cold water supply including all CPVC plain & brass threaded fittings. This includes jointing of pipes & fittings with one step CPVC solvent cement, trenching, refilling & testing of joints complete as per direction of Engineer in Charge : External work

25 mm nominal dia Pipes

Providing and fixing gun metal gate valve with C.I. wheel of approved quality (screwed end) :

25 mm nominal bore

Providing and fixing gun metal non- return valve of approved quality (screwed end) :

25 mm nominal bore

Horizontal

Providing and placing on terrace (at all floor levels) polyethylene water storage tank, IS : 12701 marked, with cover and suitable locking arrangement and making necessary holes for inlet, outlet and overflow pipes but without fittings and the base support for tank.

Providing and fixing PTMT Ball cock of approved quality, colour and make complete with Epoxy coated aluminium rod with L.P./ H.P.H.D. plastic ball.

25 mm nominal bore, 162 mm long. Weighing not less than 440 gms.

Providing and laying Double Flanged (Screwed/ Welded) Centrifugally (Spun) Ductile Iron Pipes of Class K - 9 conforming to IS : 8329 :

200 mm dia Ductile Iron Double Flanged

Providing and fixing PTMT extension nipple for water tank pipe, fittings of approved quality and colour.

15 mm nominal bore, weighing not less than 32 gms

DRAINAGE

Providing and fixing square-mouth S.W. gully trap class SP-1 complete with C.I. grating brick masonry chamber with water tight C.I. cover with frame of 300 x300 mm size (inside) the weight of cover to be not less than 4.50 kg and frame to be not less than 2.70 kg as per standard design:

100x100 mm size P type

With Sewer bricks conforming to IS : 4885

Providing and laying non-pressure NP2 class (light duty) R.C.C. pipes with collars jointed with stiff mixture of cement mortar in the proportion of 1:2 (1 cement : 2 fine sand) including testing of joints etc. complete :

150 mm dia. R.C.C. pipe

Constructing brick masonry manhole in cement mortar 1:4 ( 1 cement : 4 coarse sand ) with R.C.C. top slab with 1:2:4 mix (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size), foundation concrete 1:4:8 mix (1 cement : 4 coarse sand : 8 graded stone aggregate 40 mm nominal size), inside plastering 12 mm thick with cement mortar 1:3 (1 cement : 3 coarse sand) finished with floating coat of neat cement and making channels in cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size) finished with a floating coat of neat cement complete as per standard design :

Inside size 90x80 cm and 45 cm deep including C.I. coverwith frame (light duty) 455x610 mm internal dimensions,total weight of cover and frame to be not less than 38 kg(weight of cover 23 kg and weight of frame 15 kg) :

With common burnt clay F.P.S. (non modular) bricks of class designation 7.5

Providing orange colour safety foot rest of minimum 6 mm thick plastic encapsulated as per IS : 10910, on 12 mm dia steel bar conforming to IS: 1786, having minimum cross section as 23 mmx25 mm and over all minimum length 263 mm and width as 165 mm with minimum 112 mm space between protruded legs having 2 mm tread on top surface by ribbing or chequering besides necessary and adequate anchoring projections on tail length on 138 mm as per standard drawing and suitable to with stand the bend test and chemical resistance test as per specifications and having manufacture's permanent identification mark to be visible even after fixing, including fixing in manholes with 30x20x15 cm cement concrete block 1:3:6 (1 cement : 3 coarse sand : 6 graded stone aggregate 20 mm nominal size) complete as per design.

ALUMINIUM WORK

Providing and fixing aluminium work for doors, windows, ventilators and partitions with extruded built up standard tubular sections/ appropriate Z sections and other sections of approved make conforming to IS: 733 and IS: 1285, fixing with dash fasteners of required dia and size, including necessary filling up the gaps at junctions, i.e. at top, bottom and sides with required EPDM rubber/ neoprene gasket etc. Aluminium sections shall be smooth, rust free, straight, mitred and jointed mechanically wherever required including cleat angle, Aluminium snap beading for glazing / paneling, C.P. brass / stainless steel screws, all complete as per architectural drawings and the directions of Engineer-in-charge. (Glazing, paneling and dash fasteners to be paid for separately) :

For fixed portion

Powder coated aluminium (minimum thickness of powder coating 50 micron)

Providing and fixing glazing in aluminium door, window, ventilator shutters and partitions etc. with EPDM rubber / neoprene gasket etc. complete as per the architectural drawings and the directions of engineer-in-charge . (Cost of aluminium snap beading shall be paid in basic item):

With float glass panes of 5 mm thickness (weight not less than 12.50 kg/sqm)

WATER PROOFING

Providing and laying integral cement based water proofing treatment including preparation of surface as required for treatment of roofs, balconies, terraces etc consisting of following operations: (a) Applying a slurry coat of neat cement using 2.75 kg/sqm of cement admixed with water proofing compound conforming to IS. 2645 and approved by Engineer-in-charge over the RCC slab including adjoining walls upto 300 mm height including cleaning the surface before treatment. (b) Laying brick bats with mortar using broken bricks/brick bats 25 mm to 115 mm size with 50% of cement mortar 1:5 (1 cement : 5 coarse sand) admixed with water proofing compound conforming to IS : 2645 and approved by Engineer-in-charge over 20 mm thick layer of cement mortar of mix 1:5 (1 cement :5 coarse sand ) admixed with water proofing compound conforming to IS : 2645 and approved by Engineer-in-charge to required slope and treating similarly the adjoining walls upto 300 mm height including rounding of junctions of walls and slabs. (c) After two days of proper curing applying a second coat of cement slurry using 2.75 kg/ sqm of cement admixed with water proofing compound conforming to IS : 2645 and approved by Engineer-in-charge. (d) Finishing the surface with 20 mm thick jointless cement mortar of mix 1:4 (1 cement :4 coarse sand) admixed with water proofing compound conforming to IS : 2645 and approved by Engineer-in-charge including laying glass fibre cloth of approved quality in top layer of plaster and finally finishing the surface with trowel with neat cement slurry and making pattern of 300x300 mm square 3 mm deep. (e) The whole terrace so finished shall be flooded with water for a minimum period of two weeks for curing and for final test.“All above operations to be done in order and as directed and specified by the Engineer-in-Charge :

With average thickness of 120 mm and minimum thickness at khurra as 65 mm.

Providing and mixing integral crystalline admixture for water proofing treatment to RCC structures like basement raft, retaining walls, reservior, sewage & water treatment plant, tunnels / subway and bridge deck etc. at the time of transporting of concrete into the drum of the ready-mix truck , using integral crystalline admixture @0.80% (minimum) to the weight of cement content per cubic meter of concrete) or higher as recommended by the manufacturer's specification in reinforced cement concrete at site of work. The material shall meet the requirements as specified in ACI-212-3R-2010 i.e. by reducing permeability of concrete by more than 90%, compared with control concrete as per DIN 1048 and resistant to 16 bar hydrostatic pressure. The crystalline admixture shall be capable of self-healing of cracks up to a width of 0.50mm. The work shall be carried out all complete as per specification and the direction of the Engineer-in-charge. The product performance shall carry guarantee for 10 years against any leakage.

Providing and applying of swellable type water stop tape, 19mm x 25mm thick in linear meter (expansive nature) for construction joints treatment of RCC structure such as raft slab, retaining walls, water storage tank and at the junctions of raft slab with the retaining walls etc.. After cleaning the surface, one coat of required primer for swellable water stop tape shall be applied throughout the length of the joint @3.78 litre per 240 running meter. Over the primed surface swellable type water stop tape shall be placed. The work shall be carried out all complete as per specification and the direction of the Engineer-In-Charge. The product performance shall carry guarantee for 10 years against any leakage.

NSR ITEMS

Providing and fixing of type-B SWR PVC soil and waste pipes conforming to IS : 13592 Type B, including jointing with seal ring conforming to IS : 5382, leaving 10 mm gap for thermal expansion, jointed with rubber ring with good quality lubricant for vertical fixing in shafts and horizontal fixing in sunken floor slabs or under slabs with solvent cement for pipes (i) Single socketed pipes.

75mm diameter

110 mm diameter

Providing and fixing of type-B SWR PVC soil and waste moulded fittings/ accessories for unplasticised Rigid PVC SWR pipes conforming to IS:14735 for fittings Type B, including jointing with seal ring conforming to IS : 5382, leaving 10 mm gap for thermal expansion

Plain bend 75mm

Plain bend 110 mm

Providing and applying two component thixotropic polyurethane two coats by roller [email protected]/sq.m. (0.5kg/sq.m. in1st coat and remaining in 2nd coat).Gap between the two coats application shall not exceed 12hours.The coating shall have solids content of 100%,Elongation of 100%&Tensile Strength>10Mpa as per ASTMD412,Hardness>40as per ASTMD2240,Hydrostatic Pressure resistance of 5bar as per N12390,Adhesion to concrete > 1.5Mpa as per ASTMD7234 and Water Absorption < 0.5%as per ASTMD570, Certified by CFTRI as per 21CFR175–300 of US–FDA for potable water contact all as per manufacturers' specification, etc, complete. The system includes base preparation of cleaning, brushing and removal of flacky materials, grouting the porous areawith cementitious grout, sealing the minor cracks, proper coving between slab and wall junctions and priming the surface with water based primer, Superseal P200WBat100-150grams/Sqm,followed by the application of waterproof coating.etc,

i) Providing and applying two component highly flexible polymer modifed cementitious waterproofing coating. The coating shall be applied@ 2Kg/sqm in twocoats on the entire horizontal and vertical surface including reinforcing the coating with 45gsm glass fibremesh at all corners and change in directions.as per manufacturer's recommendation.The system includes base preparation of cleaning, brushing and removal of flacky materials, grouting the porous area with cementitious grout,sealing the minor cracks, proper coving between slab and wall junctions and prewetting the surface to attain SSDcondition before application of the waterproofing coating, followed by the application of waterproof coating. Technical Properties: 1. Elongation - >200% 2. Tensile Strength - >1.5MPa 3.Crack Bridging - >2mm 4.Water Permeability - 5 bar 5.Adhesion Strength - >1.2 MPa Mode of measurement shall be actual area treated. ii) Providing and applying avg12-15mm thick protection plaster using CM1:4 admixed with @ 200ml/Bag of cement.