REPAIR AND MAINT OF DG SETS INSTALLATION, MECHANICAL LAUNDRAY AND STP UNDER THE JURISDICTION OF GE (A) JAISALMER

M&L for maintenance and servicing of DG Set of capacity 20 KVA to 50 KVA complete including draining out of diesel from tank, cleaning the tank thoroughly and refilling the drained out diesel, draining out engine oil from the chamber, cleaning the chamber thoroughly and refilling the same with new engine oil to required level, replacing the fuel filter, lubricating oil filter, check & clean air cleaner, change air cleaner elements, check coolant level & make up the same, drain the Fuel filter & water separator, filling the starting batteries with electrolyte/distilled water to maintain the required specific gravity, replace the unserviceable brass connectors for batteries, cleaning of battery terminals & applying petroleum jelly to battery terminal posts & brass connectors, changing of V-belts, changing rubber hoses and clips of air cleaner, checking of exhaust leakage, governor, breathers etc, adjust/set the same for proper functioning of DG Set, checking of fuel, oil and water/coolant level etc, adjusting and keeping the fan belts to the desired tension, tightening all the bolts and nuts to the required torque etc, cleaning the DG Set with accessories as prescribed by the manufacturer and test for satisfactory running of DG set for two hour at connected load & record shall be made in respect of RPM, oil pressure, oil temperature, coolant temperature, voltage, frequency, load current, battery charging, fuel consumption etc. complete all as specified and directed by Engineer-in-Charge. Note: Maintenance and servicing of DG sets to be carried out twice throughout the CA duration. Qty are considered accordingly. (for item No 01 to 05) NOTE FOR ITEM NO. 1.00 to 5.00 :- Maintenance and servicing of DG sets shall be carried out twice during the period of CA. Qty of Each Jobs considered accordingly against item No 01 to 05.

Description all as per srl item No.1 here-in-before but for capacity of 60 KVA to 100 KVA DG Set.

Description all as per srl item No.1 here-in-before but for capacity of 110 KVA to 200 KVA DG Set.

Description all as per srl item No.1 here-in-before butt for capacity of 210 KVA to 250 KVA DG Set.

Description all as per srl item No.1 here-in-before but for capacity of 320 KVA to 600 KVA DG Set.

Supply and fix in repair of battery, 12 V 100 AH, including testing for its proper functioning complete all as specified and directed by Engineer-in-charge. Note :- Battery shall be of original make only accepted No substitute of battery.

Supply and fix in repair of battery,12 V 130 AH, including testing for its proper functioning complete all as specified and directed by Engineer-in-charge. Note :- Battery shall be of original make only accepted No substitute of battery.

Supply and fix in repair of battery,12 V 150 AH, including testing for its proper functioning complete all as specified and directed by Engineer-in-charge. Note :- Battery shall be of original make only accepted No substitute of battery.

Supply and filling in sump / topping up engine oil, multi grade 15 W 40/ 20 W 40 in engine or relpacement of engine oil Make :- Indian oil / Hindusthan petrolium / BPCL/ Castrol/Shell complete all as specified and directed by Engineer-in-charge.

S& F for Battery link lead made out with 25sqmm copper conductor PVC insulated with Bty terminal of +/- terminal 0.3 mtr long complete all as specified and directed by Engineer-in-charge.

S& F Battery link lead made out with 25sqmm copper conductor PVC insulated with Bty terminal of +/- terminal 1.50mtr long complete all as specified and directed by Engineer-in-charge.

Supply and topping Premixed Coolent in sealed container for DG Set of various capacity complete all as specified and directed by Engineer-in-charge.

Supply and fill/top up the distilled water best quality (01 ltr packing) suitable for lead acid battery, complete all as specified and directed by Engineer-in-Charge.

S&F for controller suitable for 62.5 KVA to 160 KVA DG set, CPCB -I/CPCB-II, slilent type as per existing complete all as specified and directed by Engineer-in-charge.

S&F for controller suitable for 200 KVA to 600 KVA DG set, CPCB -I/CPCB-II, slilent type as per existing complete all as specified and directed by Engineer-in-charge.

Dismantling of UNSV self starter of capacity 12/24 volts from engine and shifting to civil workshop for repair/overhauling of the self starter by rewinding of field coil, repair and rewinding of armature and fixing it to the existing place after repairing, complete all as specified and directed by Engineer-in-charge.

Supply and fixing for contactor 4 pole 255 Amps, 415 Volts, conforms to IS/IEC 60947-4-1 & IEC 60947-4-1 in and including providing auxilary conactors NO/NC complete all as specified and directed by Engineer-in-charge.

Supply and fixing contactor 4 pole 325 Amps, 415 Volts, conforms to IS/IEC 60947-4-1 & IEC 60947-4-1 in and including providing auxilary conactors NO/NC complete all as specified and directed by Engineer-in-charge.

Repair & Maintenance of existing canopy of eco friendly DG Set of any capacity, cleaning of internal & external parts, tightening of loose parts, painting of rusted inside area, replacing of unserviceable door locks and keys, replacing of damaged or burned inside sponge insulations, Replacement/Welding of damaged MS hinges suitable for Canopy door etc complete all as specified and directed by Engineer-in-charge.

Supply & fix Hose pipe set & Clips of water / coolant cooled radiator system for DG set 20/30/35/40 KVA DG Set

Desciption all as per Srl Item No 20 above but 50/62.5/63 KVA DG Set

Desciption all as per Srl Item No 20 above but 75/100 KVA DG Set

Desciption all as per Srl Item No 20 above but 125/160 KVA DG Set

Desciption all as per Srl Item No 20 above but 200/250 KVA DG Set

Desciption all as per Srl Item No 20 above but 600 KVA DG Set

Repairs of radiator assembly by dismantling from engine and removing the sediments and scales, corrosion etc by means of descaling chemical cleaning and high pressure water washing and air cleaning, gas welding / soldering with good quality material for stopping the leakage etc, re-assembling the same with new gaskets, fixing to the engine with hoses, clips complete to the entire satisfaction of engineer-in-charge as required for the capacity of 20/30/35/40 KVA DG Set

Desciption all as per Srl Item No 26 above but b) 50/62.5/63 KVA DG Set

Desciption all as per Srl Item No 26 above but 75/100 KVA DG Set

Desciption all as per Srl Item No 26 above but 125/160 KVA DG Set

Desciption all as per Srl Item No 26 above but 200/250/500/600 KVA DG Set

S&F in repair, PCB assy complete with display and update software including wiring work suitable for DG Set of capacity 50 to 63 KVA complete all as specified and directed by Engineer-in-charge.

S&F in repair, PCB assy complete with display and update software including wring work suitable for DG Se of capacity 75 to 100 KVA complete all as specified and directed by Engineer-in-charge.

S&F in repair, PCB assy complete with display and update software including wring work suitable for DG Se of capacity 125 to 250 KVA complete all as specified and directed by Engineer-in-charge.

M&L for servicing of alternator of any make suitable for DG set by opening the end cover, cleaning the dust and rust formed over the terminals, cleaning with CTC liquid, checking of diodes, winding, isolating transformer and AVR panel and applying Dr. beck paint for insulation improvement over the strips/ winding and drying till getting sasfactory insulation resistance complete, refixing the covers including testing for the capacity of 20/30/35/40 KVA DG Set complete all as specified and directed by Engineer-in-charge

Desciption all as per Srl Item No 34 above but 50/62.5/63 KVA DG Set

Desciption all as per Srl Item No 34 above but 75/100 KVA DG Set

Desciption all as per Srl Item No 34 above but 125/160 KVA DG Set

Desciption all as per Srl Item No 34 above but 200/250 KVA DG SET

M&L for calibrating of diesel engine by disconnecting, dismantling of FIP, injector nozzles including connected accessories and refixing after required repairs, etc. complete all as specified and directed by Engineer-in-charge. Notes: (i) Injector nozzle, plunger, delivery valves only if found unserviceable and are replaced for proper functioning, the same will be measured and paid separately under rspective items herein (ii) All any other items required for making the FIP serviceable shall be deemed to be included in the quoted rate

a) Supply only injector nozzle suitable for 20/30/35/40 KVA DG set.

b) Supply only injector nozzle suitable for 50/62.5/63 KVA DG set

c) Supply only injector nozzle suitable for 75/100 KVA DG set

d) Supply only injector nozzle suitable for 125/160 kVA DG set

e) Supply only injector nozzle suitable for 200/250 kVA DG set

f) Supply only injector nozzle suitable for 600 kVA DG set

g) Supply only plunger suitable for 20/30/35/40 KVA DG set.

h) Supply only plunger suitable for 50/62.5/63 KVA DG set

j) Supply only plunger suitable for 75/100 KVA DG set

k) Supply only plunger suitable for 125/160 KVA DG set

l) Supply only plunger suitable for 200/250 KVA DG set

m) Supply only plunger suitable for 600 KVA DG set

n) Supply only delivery valves suitable for 20/30/35/40 KVA DG set.

o) Supply only delivery valves suitable for 50/62.5/63 KVA DG set

p) Supply only delivery valves suitable for 75/100 KVA DG set

q) Supply only delivery valves suitable for 125/160 KVA DG set

r) Supply only delivery valves suitable for 200/250 KVA DG set

s) Supply only delivery valves suitable for 500/600 KVA DG set

Supplying, Fixing, jointing and testing OFF LOAD change over switch 4 pole, 415 volts of current rating 100 Amps. complete all as specified and directed by Engineer-in-charge.

All as per item No. 58 above but of current rating 200 Amps complete all as specified and directed by Engineer-in-charge.

All as per item No. 58 above but of current rating 400 Amps complete all as specified and directed by Engineer-in-charge.

M&L in repair Flexible rubber coupling star type alongwith accessories suitable for DG set of capacity 20 to 50 KVA complete all as specified and directed by Engineer-in-charge.

M&L in repair Flexible rubber coupling star type alongwith accessories suitable for DG set of capacity 62.5 to 100 KVA complete all as specified and directed by Engineer-in-charge.

M&L in repair Flexible rubber coupling star type alongwith accessories suitable for DG set of capacity 160 to 600 KVA complete all as specified and directed by Engineer-in-charge.

M&L for shifting of DG set of any capacity by means of dismantling and lifting and transportaion, including all required T&P such as lifting crane etc and transporting to plant and installation complete all as specified and directed by Engineer-in-charge.

Supplying&Fixing, 12/24 Volt ,SMPS Battery Charger, 10/20 Amps. complete all as specified and directed by Engineer-in-charge.

Supply, laying XLPE insulated PVC FRLS, screened , PVC bedded and PVC tape sheathed galvanised steel strip or wire armoured electric power cable (heavy duty) 1100 volts grade with stranded aluminium conductor of size 4 core 70 Sq mm including taking out old un-serviceable cable complete all as specified and directed by Engineer-in-charge.

Supply, laying XLPE insulated PVC FRLS, screened , PVC bedded and PVC tape sheathed galvanised steel strip or wire armoured electric power cable (heavy duty) 1100 volts grade with stranded aluminium conductor of size 4 core 35 Sq mm including taking out old un-serviceable cable complete all as specified and directed by Engineer-in-charge.

Supply and fixing amp rating 240V, 10KA 'C' curve miniature circuit breaker (MCB) of following poles and current carrying capacity in the MCB DB complete with connection testing and commissioning. (i) SP 6 To 32 AMP

S&F MCCB 4 Pole, 415 V, Adjustable type, 400 Amps with breaking capacity 36 KA complete all as specified and directed by Engineer-in-charge.

S&F MCCB 4 Pole, 415 V, Adjustable type, 250 Amps with breaking capacity 36 KA complete all as specified and directed by Engineer-in-charge.

Overhauling and serviceing commercial type washing machine steam heated front loading type upto 30/20/25 Kg capacity automatic type with all controls and electric motors, contactors,drives, controller, single phase preventor, MCBs, timers, NO/NC contacts, thermal overload relay, HRC fuse complete with attending minor issues as below complete all as specified and directed by Engr-in-charge. MAKE - Fabcare/Stafab (a) Accumulation of residual water in washing drum. (b) Leakage of compressed air in washing machine. (c ) Unlocking of programming controller/display. (d) Fixing of vibration of washing machine. (e ) water heating problem of washing machine. (f) Calibration of various programme as per the user requirement. Note:- (a) All the minor items to be used for above purpose will be considered under quoted rates.

Overhauling and serviceing commercial type drying tumbler steam heated front loading type upto 30/20/25 Kg capacity automatic type with all controls and electric motors, contactors,drives, controller, single phase preventor, MCBs, timers, NO/NC contacts, thermal overload relay, HRC fuse complete with induction motors complete with attending minor issues as below complete all as specified and directed by Engr-in-charge. MAKE - Fabcare/Stafab (a) Leakage of compressed air in drying tumbler. (b ) Unlocking of programming controller/display. (c ) Fixing of vibration of drying tumbler.(d ) Heating problem of drying tumbler. (e) Calibration of various programme as per the user requirement.Note:- (a) All the minor items to be used for above purpose will be considered under quoted rates.

Supply and fix in repair industrial washing machine pcb microcontroller with display microprocessure based consists of water level controller for wash/rinse, digital temperature controller, automatic drain valve control, built in reversing timer and LCD display for clear visibility of status of the machine complete all as specified and directed by Engineer-in-charge.

Supply and fix in repair PCB controller for steam heated drying tumbler microprocessure based with built in reversing timer for forward and reverse control of motor, temperature controller, digital timer, user customizable programs for drying tumbler complete all as specified and directed by Engineer-in-charge.

Supply and fix in repair mother board card(for industrial washer )of microprocessure based with all necessary accessarious to make industrial washer fully functional &,testing complete all as specified and directed by Engineer-in-charge.

Supply and fix in repair AC drive of suitable KW for upto 3HP including all fittings accessories as specified and directed by engg-in-charge.

Supply and fix in repair pneumatic / water operated single solenoid valve of 20/25/30kg washer or dryer 220 volts with fittings including all accessories as specified and directed.

Supply and fix in repair PU pipe any size requried at location including all fittings accessories as specified and directed.

Supply and fix in repair 25mm (1'') pneumatic operated angle valve 220 volts including all accessories as specified and directed.

Supply and fix in repair water level switch for industrial washing machine including all accessories as specified and directed. Make:- Fabcare/ Stefab

Supply and fix in repair limit switch including all accessories as specified and directed.

Supply and fix in repair drain valve for washing machine/Drying tumbler including all accessories as specified and directed.

M&L in repair/replacement of door lock handle's gasket set for washing machine/Drying tumbler including all accessories as specified and directed.

Supply and fix in repair V- Belt of any type and any size complete including all accessories as directed. Make - Fenner / Dunlop / as per exiting at site

Overall overhauling,maintenance and Serviceing Air compressor horizontal single acting 09 Kg / Sqcm, with three phase 02/03 HP motor complete including all the minor items(like-oil ,bearings & gressingetc.) to be used for this purpose will be considered under quoted rate as specified and directed by Engineer-in-charge

Taking down of induction motor capacity 0.5 HP from washing machine/drying tumbler/air compressor after disconnecting the electrical connection complete of following sizes all as directed by Engineer-in-charge.

Description all as per Srl item No 86 above but 1 HP

Description all as per Srl item No 86 above but 3 HP

Description all as per Srl item No 86 above but 2 HP

M&L for induction motor of capacity 0.5 HP washing machine/drying tumbler/air compressor after disconnecting the electrical connection and transporting to & from workshop for cutting (i.e machining,work, welding, grinding, turning & polishing, lathe work, filler work etc.) & taking burn out copper winding complete and cleaning properly. Rewinding the motor with same gauge and same turn ratio for proper RPM, best quality copper enamelled winding wire and packing properly with packing materials, varnishings, drying & replacing wornout bearing/terminal plate, reassembling, , testing & commissioning complete of following sizes all as directed by Engineer-in-charge

Description all as per Srl item No 90 above but 1HP

Description all as per Srl item No 90 above but 3HP

Description all as per Srl item No 90 above but 2 HP

Refixing of induction motor of capacity 0.5 HP in washing machine/drying tumbler/air compressor after machining work and rewinding the motor in original position, testing & commissioning complete of following sizes all as directed by Engineer-in-charge.

Description all as per Srl item No 94 above but 1HP

Description all as per Srl item No 94 above but 3HP

Description all as per Srl item No 94 above but 2 HP

Supply and fix in repair of bearing for capacity 0.5 HP of size as existing suitable for motor incl all fiiting,fixtures,etc complete as directed by Engr-in-charge as following : -

Description all as per Srl item No 98 above but 1HP

Description all as per Srl item No 98 above but 3 HP

Description all as per Srl item No 98 above but 2 HP

Supply and fix in repair 25mm gate valve suitable for mechnical laundry/ Drying trumbler of suitable size and type complete all as specified and directed by Engineer-in-charge.

Supply and fix in repair of single phase preventor suitable for mechnical laundry/ Drying trumbler of suitable size and type complete all as specified and directed by Engineer-in-charge.

Supply and fix in repair of 3/4 pole AC contactors, rated for 32 Amp , 50 Hz complete all as specified and directed by Engineer-in-charge.

Supply and fix in repair of 3/4 pole AC contactors, rated for 18 Amp , 50 Hz complete all as specified and directed by Engineer-in-charge.

Supply and fix in repair of 3/4 pole AC contactors, rated for 25 Amp , 50 Hz complete all as specified and directed by Engineer-in-charge.

Supply and fix in repair of 3/4 pole AC contactors, rated for 40 Amp , 50 Hz complete all as specified and directed by Engineer-in-charge.

Material and labour for dismantling the Blower set (Everest Blower- Twin Lobe Blower , Model-EB6HPM) complete including taking down of up to 15 HP and carrying out repair/replacement for defective parts such as bearing, shaft sleeves, gland plate, impeller, including replacement of worn out nuts, bolts, filling of pump oil heavy grade (Super-90) , greasing of bearing, replacement of gaskit, mechanical seal, rotor job, replacement of belts,etc etc complete including taking down all as directed and reassmebling, testing & commissioning complete including taking down. Note: 1. Rates for making arrangement for lifting up blower motor shall be deemed in quoted rates. 2. Once the motor set repaired, the contractor shall by default remain responsible for proper functioning of motor pump for complete including taking down one year from the date of repair. No extra cost will be paid to the contractor for any other repair work if at all required within this duration of one year. 3. Item Rate Include Alignment of Shaft , Servicing of Motar ,servicing Of Blower ,Servicing of Gear Box,Grease Required at job Work include in unit Rate 4.Rewinding of 15 HP motor will not included in this item i.e. measured separatly.

Material and labour for dismantling the Sewage suction set complete including taking down of up to 05 HP and carrying out repair/replacement for defective parts such as bearing, shaft sleeves, gland plate, impeller, including replacement of worn out nuts, bolts, filling of pump oil heavy grade , greasing of bearing, replacement of gaskit, mechanical seal, rotor job, replacement of belts,etc etc complete including taking down all as directed and reassmebling, testing & commissioning complete including taking down. Note: 1. Rates for making arrangement for lifting up blower motor shall be deemed in quoted rates. 2. Once the motor set repaired, the contractor shall by default remain responsible for proper functioning of motor pump for complete including taking down one year from the date of repair. No extra cost will be paid to the contractor for any other repair work if at all required within this duration of one year. 3. Item Rate Include Alignment of Shaft , Servicing of Motar ,servicing Of Blower ,Servicing of Gear Box,Grease Required at job Work include in unit Rate 4.Rewinding of 05 HP motor will not included in this item i.e. measured separatly.

Taking down 20 HP motor from base plate/ pump after disconnecting the electrical connection and transporting to & from workshop for cutting & taking burn out copper winding complete and cleaning properly. Rewinding the motor with same gauge, best quality copper enamelled winding wire and packing properly with packing materials, varnishings, drying & replacing wornout bearing/terminal plate, reassembling, fixing in original position, testing & commissioning complete of following sizes all as directed by Engineer-in-charge

Description all as per Srl item No 110 above but 15 HP

Description all as per Srl item No 110 above but 05 HP

Taking down 10 HP the non clog motor- pump set from base plate/ pump after disconnecting the electrical connection and transporting to & from workshop for cutting (i.e machining,work, welding, grinding, turning & polishing, lathe work, filler work etc.) & taking burn out copper winding complete and cleaning properly. Rewinding the motor with same gauge and same turn ratio for proper RPM, best quality copper enamelled winding wire and packing properly with packing materials, varnishings, drying & replacing wornout bearing/terminal plate, reassembling, fixing in original position, testing & commissioning complete all as specified and directed.

Description all as per Srl item No 113 above but 7.5 HP

Supply and fixing for MCCB 250 Amps, 4 Pole ,10KA ,415 volt complete all as specified and directed.

Supply and fixing for MCCB 100 Amps, 4 Pole ,10KA ,415 volt complete all as specified and directed.

M&L dewatering, cleaning of sewage water collection tank size of 50000 Gallons U/G tanks with high pressure jet to remove all mosses, algae and dirt and removal of dirty water along with sludge using machines/industrial vacum cleaners and disposal of the same to a safe distance and marking the date of cleaning by using synthetic enamel paint in white colour over black background and letters of height 40 mm height and 30 mm width complete all as directed.

M&L dewatering, cleaning of sewage collection U/G tanks with high pressure jet to remove all mosses, algae and dirt and removal of dirty water along with sludge using machines/industrial vacum cleaners and disposal of the same to a safe distance and marking the date of cleaning by using synthetic enamel paint in white colour over black background and letters of height 40 mm height and 30 mm width complete all as directed

M&L for taking out old corroded/ broken ladder out of sumps and refixing the same after repairing the ladder with the help of Arc/Gas welding,cutting, changing of iron pieces,change of corroded parts with new one, etc after that doing two coats of anti corrosivce bitumious paint over a coat of anti corrosive primer complete all as specified & directed by Engineer-in-charge.

Supply and fix in repair of thermal overload relay suitable for 30/25/20 kg mechnical laundry/ Drying trumbler of suitable capacity and type complete all as specified and directed by Engineer-in-charge..

M&L for cleaning of STP and surrounding area by surface excavation incl removing shrubs,grass,miniplants and other unwanted materials and levelling complete in soft/loose soil all as specified and directed.

M & L for scrapping/cleaning of outer surfaces of mechnical laundary/Drying trumblers of any size and any type spray painting with two coats of best qualitiy MS sythetic anticorrosive bitumin paint over one coat of red oxide primer(colour as per colour code) complete all as directed by Engr-In-Charge.

M & L for scrapping/cleaning of outer surfaces of compressor of any size and any type spray painting with two coats of best qualitiy MS sythetic anticorrosive bitumin paint over one coat of red oxide primer(colour as per colour code) complete all as directed by Engr-In-Charge.

M & L for scrapping/cleaning of outer surfaces of Pipes of any size and any type and Headers and spray painting with two coats of best qualitiy MS sythetic anticorrosive bitumin paint over one coat of red oxide primer(colour as per colour code) complete including marking and writing details all as directed by Engr-In-Charge.

M&L for painting of 05 HP capacity monoblock/centrifugal/blower set from foundation (base plate to be scratched and painted) painting (all as per colour code specified) by synthetic enameled paint one coat after cleaning and preparing surface for painting, reinstalling and testing complete at site on full load all as directed by Engr-in-Charge.

Description all as per Srl item No 125 above but 20/ 15 HP