REPAIR/MAINT OF DG SETS, CONTROL PANELS, AMF PANELS, ACBs, MCCBs, APFC PANEL, CAPACITORS AND CONNECTED ALLIED WORKS AT TECHNICAL AREA, WMC, 60 SCIENTIST HOSTEL UNDER GE(I) R and D KANPUR.

Amount

Labour for servicing/ repairing /Maint of diesel Engine generating set 4 stroke, 1500 RPM complete with alternator including checking the engine,decaning of burnt oil from the oil sump and draining complete opening of head cover, tuning the engine by adjusting tappet, draining complete coolent, cleaning head,replacing the tattet cover, gasket, replacing the unserviceable parts, fuel filter, oil filter, CR elementy, filling the lub oil, cleaning the air filter element /change of filters with compressed air complete servecing as per manufacturer instruction for DG set capacity 320 to 100KVA OF any MAKE Note:- Spares will measure seperately.

Supply and fixing only the following filters for DG Sets

Fuel filter for 100/125 KVA

Engine oil filter 100/125 KVA

Air filter for 100/125KVA

Fuel filter for 300/320 KVA

Engine oil filter 300/320 KVA

Air filter for 300/320 KVA KVA

Supply, fixing, connecting and testing in replacement of worn out battery by sealed lead acid battery, 12 Volt DC, 150 AH duly charged complete all as specified and directed. Make - Exide/Amco/Amron as approved by GE(I)

Supply only lub oil CC & CD GRADE 20W40 Complete all as specified and directed.

Supply and fixing of coolant for DG set of various capacity. Make Castrol or approved by GE

Repair to AMF panel /control panel , display with servicing overhauling & making functional with replacement of minor U/S parts ie display unit, indicators, relays wiring etc all as directed and specifiied.

S&F in replacement of Automatic Voltage Regulator for DG Set of capacity upto 300 KVA complete all as specified and as directed.

Supply and fixing in replacement of controller of DG set of various capacity as per site requriemtn and make controller is of same make of DG set as specified and as directed at site

Repair and overhauling of self starter 12 V/ 24 V of DG set any capacity complete all as specified and as directed.

Supply and fixing in replacement of DG set of governer of existing make of 300 KVA DG set

S&F of battery terminal bolt type suitable for 180 AH battery complete all as specified and as directed.

S&F battery lead of copper conductor 50 Sqmm single core PVC insulated fitted with lead terminal on one side and other side with brass or lead terminal 1 meter long as per site and connection complete all as specified and as directed.

M&L for servicing and overhauling and repairing complete alternator greasing cleaning of all stator and rotor, re-varnishing the stator and rotor winding with superior quality of varnish including heating and baking the same,reassembling the complete alternator, fixing in position and testing on load for the DG set of capacity 100 to 125 KVA complete all as specified and as directed.

Supply only Rubber hose pipe complete set for the DG Set of capacity 110 KVA to 125 KVA complete all as specified and as directed.

Supply only V Belt/Grooved of approved Make for the DG Sets of capacity 110 KVA to125 KVA complete all as specified and as directed. Make :– DUNLOP/ MRF/JK

Removal of radiator from engine of any capacity de-scaling and brazing as required for repair of water tank etc and re-fixing the same properly of capacity 100 KVA to 125 KVA complete all as specified and as directed.

Removal of radiator from engine of any capacity de-scaling and brazing as required for repair of water tank etc and re-fixing the same properly of capacity 200 to 300 KVA complete all as specified and as directed.

S&F in replacement asbestos rope any dia wrapped over the exhaust pipe complete all as specified and as directed.

Rewinding of Armature and complete set 12 Volt Self starter complete all as specified and as directed.

Rewinding of Armature and complete set 24 Volt Self starter complete all as specified and as directed.

Taking out FIP from DG set including transportation to authorised service centre for overhauling and re-calibration and re-fixing of DG set including replacement of necessary spare parts such as delivery valves, plungers ‘O’ ring spring,nozzel etc of DG Set having capacity 200 KVA to 500 KVA complete all as specified and as directed.

Supply only Oil pipe complete set of approved Make for the of DG Sets of capacity 110 KVA to 125 KVA complete all as specified and as directed.

Supply only Oil pipe complete set of approved Make for the of DG Sets of capacity 320 KVA to 500 KVA complete all as specified and as directed.

Supply and fixing of Water pump complete for DG Set of capacity 320 KVA to 500 KVA complete all as specified and as directed. Make:- Kirloskar/Cummins and as approved by GE (I)..

Supply only Solenoid switch 12/24 Volts with relay of suitable capacity. complete all as specified and as directed. Make:- Cumins or equivalent as approved

Supply only Electronic timer 24 volts AC/DC complete all as specified and as directed. Make:- Siemens/MDS/L&T.

Supply only Power relay DC 24 V, 25 Amps complete all as specified and as directed. Make:- Siemens/MDS/L&T.

Supply only Power relay pin type DC 24 V, 10 Amps complete all as specified and as directed. Make:-Siemens/MDS/L&T.

Supply only Engine start relay 24 DC complete all as specified and as directed. Make:- Siemens/MDS/L&T.

M&L for painting of DG Set of capacity 110 KVA to 125 KVA,canopy and control panel with two coats of approved synthetic enemel paint by spray painting of approved shade including scraping of old paint, cleaning of all rusted exposed surface including writing MES No, Make, capacity etc as per existing pattern complete all as specified and as directed.

M&L for painting of DG Set of capacity250KVA to 500 KVA,canopy and control panel with two coats of approved synthetic enemel paint by spray painting of approved shade including scraping of old paint, cleaning of all rusted exposed surface including writing MES No, Make, capacity etc as per existing pattern complete all as specified and as directed.

Repairing/Replacement of APFC Panel

Material & Labour in replacement of MPP heavy duty capacitor bank cylindrical type 3 phase 440 volts of capacity 25 KVAR including necessary copper lead copper lugs of suitable size all as directed by Engr-in-Charge. Make : L&T/Schinieder/ Epcos/BCH as approved by GE

Material & Labour in replacement of MPP heavy duty capacitor bank cylidrical type 3 phase 440 volts of capacity 20 KVAR including necessary copper lead copper lugs of suitable size all as directed by Engr-in-Charge. Make : L&T/Schinieder / Epcos/ BCH as approved by GE

Material & Labour in replacement of MPP heavy duty capacitor bank cylidrical type 3 phase 440 volts of capacity 12.5 KVAR including necessary copper lead copper lugs of suitable size all as directed by Engr-in-Charge. Make : L&T/Schinieder / Epcos/ BCH as approved by GE

Material & Labour in replacement of MPP heavy duty capacitor bank long life 3 phase 440 volts of capacity 10 KVAR including necessary copper lead connection of suitable size all as directed by Engr-in-Charge. Make : L&T/Schinieder / Epcos/ BCH as approved by GE

Supply only 3 pole Capacitor duty Contactor type MOC 12.5,comprising of built-in-auxiliary contacts , 50 Hz AC rating 415 volts in replacement in existing LT panel. Make : L&T / Siemens/ Schneider as approved by GE

All as item No 38.00 above but type MOC 20

All as item No 38.00 above but type MOC 25

All as item No 38.00 above but type MOC 50

Supply & fixing in replacement power factor controller relay 6 stepLCD Display, 90 V-550V 50/60/Hz 1A/5A with RS 485 etc complete Make : L& T /Schnieder/ABB

Supply and fixing of size of MCCB 125 Amps 3 pole with breaking capacity 25 KA Make of MCCB -Legrand/L&T/Siemens/ GE Power

Supply and fixing of size of MCCB 100 Amps 3 pole with breaking capacity 25 KA Make of MCCB :-Legrand/L&T/Siemens/ GE Power

Supply and fixing in replacement of on onload changeover switch of 400 Amps 4 pole 415 V, panel mouting metal enclosure type without enclosure,including labour for alterration in panel etc comlete. Make : Havells/L&T / HPL/ Indoasian

Maintenance & servicing of complete capacitor bank panel of capacity upto 750KVAR including cleaning of all contacts, decarbonising of contactor contacts with petrol/CRC, checking & tightening of all cable/Bus bar connection, CT connections & replacement of worn out parts such as capacitors lugs, CT's etc. APFC relays fuses etc testing on completion for better power factor correction all as directed by Engr -in- charge. Note : Spares shall be measured & paid seperately under supply only items minor spares are deemed to be included in items rate.

Supply and fixing in replacement digital ammeter flush type 96X96 Sqmm,3 Phase, 5A, Class1 in existing LT panel with suitable fixing arrangement and repair to wiring as required at site all as directed by Engineer-in-Charge. Make : L&T Cat No WDS30IFCAOO/ HPL/ Conserve as approved by GE

Supply and fixing in replacement digital volt meter flush type 96X96 Sqmm, 0-500 volts,3 Phase,Class I in existing LT panel with suitable fixing and repair to wiring as required at site all as directed by Engineer-in-Charge. Make : L&T Cat No WDS30IFEV00/ HPL/ Conserve as approved by GE

Replacement of old un servieable LT capacitor bank 100 KVAR 7% harmonic block factory fabricated powder coated RAL 7032 in 3.15 mm sheet metal enclosures double door, outdoor type, with aluminium bus bar 400 amps capacity control wiring with copper fleixble cable entry top and bottom capacitor required front/openalbel compact modular bolled design removable capacitor reactor assembly for esay maintenacne capacitor bank with at least 150000 hours & losses restircted to 0.2 W/KVAR comprising and including the following with & incuding necessary civil works installation ,testing and commissioning (a) 12.5 KVAR capacitors - 02 nos (b) 25 KVAR capactiros -01 Nos (c) Heavy duty contractor for capacitor bank 12.5 KVAR - 02 Nos (d) Heavy duty contractor for capacitor bank 25 KVAR - 01 Nos (e) Heavy duty contractor for capacitor bank 50 KVAR - 01 Nos (f) MCB 32 Amps, TP 10 KA for capacitor bank 12.5 KVAR - 02 Nos (g) MCB 100 Amps, TP 25 KA for capacitor bank 50 KVAR - 01 Nos (h) MCCB 250 Amps , 35 KA, 4 pole (incoming) - 01 No (i) APFC relay 6 stages 3 phase CT operated suitbale for 3 phase unbalanced load with display facility for showing amperage, voltage, PF,KW < KVAR . Note :- Space for reactor will be provided in panel and rated for the same will b e included in this item. All capacitors will be connected with 7% HB reactors copper wounded.

Earthing complete with galvanised steel earth plate electrode 600x600x6mm thick burried directly in ground (Earth pit not less than 2.25 metre below ground level) with top edge of the plate not less than 1.5 metre below normal ground level connected to galvanised earth strip 32 x 6.00 mm by means of bolts nuts check nuts and protection with 40 mm dia GI Medium grade pipe and washers of galvanised iron or steel, GI strip 7.5 mtr long and plate surrounded with salt charcoal dust etc and 20 mm bore GI light grade pipe for watering, excavation and earth wire including PCC pit in cement concrete 1:3:6 type CI and 40mm thick pit cover of RCC 1:2:4 type 30 reinforced width 8mm dia MS bar @ 150 C/C both ways, furnel wiremesh and testing after completion complete all as specified and directed.

M&L Design, Manufacture, Supply, install and commissionin replacement of old wrusted unserviceable LED display boards of following sizes having compact design, vandalism resistant features and maintenance friendly. The base of the board made of ACP (Aluminium composite Panel) 3mm thick and back side of board covered with GI sheet 24 SWG, the letters and borders made of acrylic sheet 3mm thick of colour as approved by GE (I). LED strip should as per requirement of letter space,the display language may be English/ Hindi (Alpha Numeric), its visibility should be suitable for Day & Night (Out door application) and should be visible upto 25Mtr. (Minimum), the text effect should be static, the LED mean time between failure arrangement should not be less than 40000 hrs, suitable for power supply 230 Volts/ 50Hz, AC, with timer to switch ON and OFF the power supply to the display board. The board shall be suitably braced on back side with angle iron 40 mm x 40 mm x 6 mm and connected to the mounting arrangement with sheet metal enclosure in CRCA Zinc coated sheet IP54 grade, silver colour powder coated of minimum thickness 50 microns alongwith additional layer of transparent insulation film properly mounted/secured on wall/columns through stainless steel SS 304 or other applicable class mounting brackets and making good of disturbed surfaces as per original complete all as specified and directed by GE (I).

(a) Rectangular board having max 60 letters or characters in English language letter or character size, height not exceeding 255 mm and back depth Max 45 mm of suitable width & one logo of dia not exceeding 450 mm and back depth 80 mm as per sample.

Material and Labour for repair of LED glow sign board any size including replace of LED strip (if required at site) ,repair/replacement of acarlic/PVC sheet , letters any type and paisting with glue,inclduding adapter if required at site complete testing and fixed at existing location all as required and directed at site .

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