REPAIR and MAINT OF DG SETS EOT CRANES AND OTHER MISC WORKS AT DHAR ROAD JINDRAH BATTAL AND SAMNABANJ UNDER GE (ARMY) DHAR ROAD

Amount

Repair comprehensive and preventive maintenance of DG set any make of the upto 63 KVA capacities which include taking down diesel filter, mobile oil filter, lubricating oil, rubber hose pipe, V belt, oil pipe, diesel pipe, burnt parts etc. and tightening of nuts bolts, washers greasing etc for proper running of DG set of capacity upto 63 KVA

Ditto all as per item No 1 above but capacity of DG Set 125 KVA.

Ditto all as per item No 1 above but capacity of DG Set 160 KVA.

Ditto all as per item No 1 above but capacity of DG Set 200 KVA.

Ditto all as per item No 1 above but capacity of DG set 500 KVA

Ditto all as per item No 1 above but DE Pump Set -50HP at Ghandira

Note for ser No 1 to 6 (i) Supply only spares part shall be measured and paid for separately and the cost of fixing charges shall be deemed to be included in the quoted rates. (ii) Cost of oiling greasing, tightening of nuts, bolts and minor work extra are included in the unit rate quoted by the contractor. (iii) Maint of diesel generating sets will be carried out and maint record shall be prepared by Contractor and signed by JE E/M, Engineer-in-Charge and Contractor. All maint register will be provided by the Contractor for record purpose. (vi) The taken down spares shall be cleaned and refitted on DG sets if found serviceiable. All other taken down parts/spares shall be replaced and paid for under relevant item of this schedule.

Removal of radiator from engine of any capacity de-scaling and brazing as required for repair of water tank etc. and re-fixing the same properly of capacity DG Set 63 KVA to 160KVA

Removal of radiator from engine of any capacity de-scaling and brazing as required for repair of water tank etc. and re-fixing the same properly of capacity DG Set 200 KVA to 500 KVA

Removal of radiator from engine of any capacity de-scaling and brazing as required for repair of water tank etc. and re-fixing the same properly of capacity DE Pump Set -50HP

Material and Labour for replacement of coupling joint to engine and generator /alternatorby by taking out old coupling from the capacity of DG sets :- DG Set 63 KVA to 160 KVA

Material and Labour for replacement of coupling joint to engine and generator /alternatorby by taking out old coupling from the capacity of DG set 200KVA to 500 KVA

Material and Labour for replacement of coupling joint to engine and generator /alternatorby by taking out old coupling from the capacity of DE Pump Set -50HP

Supply and fixing asbestos rope any dia wrapped over the exhaust pipe complete.

Repair and overhauling of self starter 12 V/ 24 V of any DG set any capacity.

Rewinding of Armature for self starter of capacity upto 63 KVA to 160 KVA, 12 Volt complete all specified and directed.

Rewinding of Armature for self starter of capacity 200 KVA to 500 KVA, 24 Volt complete all specified and directed.

Taking out FIP from DG set transportation to authorised service centre for overhauling and re-calibration and re-fixing of DG set including replacement of necessary spare parts such as delivery valves, plungers ‘O’ ring spring,nozzel etc. of capacities DG Set 63 KVA to 160 KVA

Taking out FIP from DG set transportation to authorised service centre for overhauling and re-calibration and re-fixing of DG set including replacement of necessary spare parts such as delivery valves, plungers ‘O’ ring spring,nozzel etc. of capacities of DG set 200 KVA to 500KVA

Taking out FIP from DG set transportation to authorised service centre for overhauling and re-calibration and re-fixing of DG set including replacement of necessary spare parts such as delivery valves, plungers ‘O’ ring spring,nozzel etc. of capacities of DE Pump Set -50HP Capacity

Supply and fixing of battery terminal bolt type suitable for battery(150Ah/180Ah) as directed by Engineer-in-Charge.

Supply and fixing battery lead of copper conductor 50 Sqmm single core PVC insulated fitted with lead terminal on one side and other side with brass or lead terminal 1 mtr long as per site required and connection as directed by Engineer-in-Charge.

Supply and fixing AVR (Automatic Voltage Regulator) for DG Set of capacity 63 to 160 KVA Make Kirloskar or equivalent.

Supply and fixing AVR (Automatic Voltage Regulator) for DG Set of capacity 200 KVA to 500 KVA Make Kirloskar or equivalent.

Material and Labour for replacement of turbo charger suitable for 63 Kva to 200 KVA capacity. (Make of turbo charger should be make of DG set.)

Supply and replacement of coolant for radiator of any make any type of DG set at various locations.

Material and Labour for servicing and overhauling and repairing complete alternator greasing cleaning of all stator and rotor, re-varnishing the stator and rotor winding with superior quality of varnish including heating and baking the same. Re-assembling the complete alternator, fixing in position and testing on load for DG Set capacity 63 KVA to 160 KVA .

Material and Labour for servicing and overhauling and repairing complete alternator greasing cleaning of all stator and rotor, re-varnishing the stator and rotor winding with superior quality of varnish including heating and baking the same. Re-assembling the complete alternator, fixing in position and testing on load for DG Set capacity 200 KVA to 500 KVA

Material and Labour for servicing and overhauling and repairing complete alternator greasing cleaning of all stator and rotor, re-varnishing the stator and rotor winding with superior quality of varnish including heating and baking the same. Re-assembling the complete alternator, fixing in position and testing on load for DE Pump set 50 HP

S&F in Replacement of DG Set Spares : Rubber hose pipe complete set for the capacity of DG Set 63 KVA yo 160 KVA

S&F in Replacement of DG Set Spares : Rubber hose pipe complete set for the capacity of DG Sets 200 KVA to 500 KVA

S&F in Replacement of DG Set Spares : Rubber hose pipe complete set for the capacity of DE Pump Set 50 HP

S&F in Replacement of V Belt/Grooved of approved Make for the DG Sets make – DUNLOP, MRF, JK: of capacity DG Set 63 KVA to 160 KVA

S&F in Replacement of V Belt/Grooved of approved Make for the DG Sets make – DUNLOP, MRF, JK: of capacity DG set 200 KVA to 500 KVA

S&F in Replacement of Oil pipe complete set of approved Make for capacity of DG Set 63 KVA to 160 KVA

S&F in Replacement of Oil pipe complete set of approved Make for capacity of DG Set 200 KVA to 500 KVA

S&F in Replacement of Oil pipe complete set of approved Make for capacity of DE Pump Set 50 HP .

S&F in Replacement of Oil filter of any size Make- Mico or equivalent. For capacity of DG Set 63 KVA to 160 KVA

S&F in Replacement of Oil filter of any size Make- Mico or equivalent. For capacity of DG Set 200 KVA to 500 KVA

S&F in Replacement of Oil filter of any size Make- Mico or equivalent. For capacity of DE pump set 50 HP

S&F in Replacement of Diesel filter Make- Mico or equivalent.for capcity of DG Set 63 KVA to 160 KVA

S&F in Replacement of Diesel filter Make- Mico or equivalent.for capcity of DG set 200 KVA to 500 KVA

S&F in Replacement of Diesel filter Make- Mico or equivalent.for capcity of DE Pump set 50HP

S&F in Replacement of Water pump assembly for DG Set complete for capacity of DG Set 63 KVA to 160KVA and DE Pump Set 50 HP

S&F in Replacement of Water pump assembly for DG Set complete for capacity of DG Set 200 KVA to 500 KVA

S&F in Replacement of Ignition switch of 12/24 Volts.

S&F in Replacement of Togger switch of suitable size.

S&F in Replacement of Push Button Starter of 12/24 Volts.

S&F in Replacement of CT 50/5 to 500/5 Make AE

S&F in Replacement of Oil pressure Gauge Make- Yankey or equivalent.

S&F in Replacement of Temperature pressure Gauge Make- Yankey or equivalent.

S&F in Replacement of Solenoid switch 12/24 Volts with relay of suitable capacity. Make- Cumins or equivalent.

Material and labour for replacement of battery 12 volts 180AH maintenance free lead acid including testing complete .make EXIDE, TATA,Amron

Material and labour for replacement of battery 12 volts 150 AH maintenance free lead acid including testing complete .make EXIDE, TATA,Amron

Material and labour for painting of DG Set,canopy and control panel with synthetic enemel paint two coats by spray painting approved colour after scraping of old paint, cleaning of all rusted portion, surface including sign writing i.e MES No, Make, Capacity etc complete all as directed by Engineer-in-Charge for capacity of DG Set 63 KVA to 160 KVA

Material and labour for painting of DG Set,canopy and control panel with synthetic enemel paint two coats by spray painting approved colour after scraping of old paint, cleaning of all rusted portion, surface including sign writing i.e MES No, Make, Capacity etc complete all as directed by Engineer-in-Charge for capacity of 200 KVA to 500 KVA

Supply and Fixing of Full over hauling packing kit suitable for capacity of DG Set 63KVA to 160 KVA

Supply and Fixing of Full over hauling packing kit suitable for capacity of DG set 200 KVA to 500 KVA

Supply and Fixing of Full over hauling packing kit suitable for capacity of DE Pump of capacity 50 HP

Supply and Fixing of Engine sump packing suitable for capacity of DG Set 63 KVA to 160 KVA

Supply and Fixing of Engine sump packing suitable for capacity of DG set 200 KVA to 500 KVA

Supply and Fixing of Engine sump packing suitable for capacity of DE Pump of capacity 50 HP

Material and labour for dismantling, opening of diesel engine cylinder head, removal of unservieable worn out spare parts, cleaning of all components, reboring of cylinder on lathe machine, after reboring honning process will be carrred out.replacement of all spare parts and gaskets as per manufacturer spare part kit, re-assembling of coplete engine setting, timing setting for the capacity of upto 63 KVA to 160 KVA DG set. Note: Spare parts will be measured and paid seperately.

Material and labour for dismantling, opening of diesel engine cylinder head, removal of unservieable worn out spare parts, cleaning of all components, reboring of cylinder on lathe machine, after reboring honning process will be carrred out.replacement of all spare parts and gaskets as per manufacturer spare part kit, re-assembling of coplete engine setting, timing setting for the capacity of 200 Kva to 500 Kva DG set. Note: Spare parts will be measured and paid seperately.

Supply and Fixing of Piston ring set suitable for following capacity of 63 Kva to 160 Kva DG Set per head piston

Supply and Fixing of Piston ring set suitable for following capacity of 200 Kva to 500 Kva DG Set per head piston

Supply and Fixing Cylinder liner ‘O’ ring kit suitable for capacity of 63 Kva to 160 Kva DG Set as per make of DG set

Supply and Fixing Cylinder liner ‘O’ ring kit suitable for capacity of 200 Kva to 500 Kva DG Set as per make of DG set

Supply and Fixing Main bearing set suitable for capacity of 63 Kva to 160 Kva DG Set as per make of DG set

Supply and Fixing Main bearing set suitable for capacity of 200 Kva to 500 Kva DG Set as per make of DG set

Supply and Fixing Oil pump set suitable for capacity of 63 Kva to 160 Kva DG Setas per make of DG set

Supply and Fixing Oil pump set suitable for capacity of 200 Kva to 500 Kva DG Setas per make of DG set

Supply and Fixing Valve suitable for following capacity(inlet and outlet valve) suitable for capacity of 63 Kva to 160 Kva DG Set as per make of DG set

Supply and Fixingr Valve suitable for following capacity(inlet and outlet valve) suitable for capacity of 200 Kva to 500 Kva DG Set as per make of DG set

Supply and FixingHead gasket suitable for capacity of 63 Kva to 160 Kva DG Set

Supply and FixingHead gasket suitable for capacity of 200 Kva to 500 Kva DG Set

S&F change over 4 pole 415 volt 100 Amps with sheet metal enclosure including taking down old unserviceableMake Havells/CG/Legrand/HPL/L&T/Indo Asian

S&F change over 4 pole 415 volt 200 Amps with sheet metal enclosure including taking down old unserviceable

S&F change over 4 pole 415 volt 250 Amps with sheet metal enclosure including taking down old unserviceable Make Havells/CG/Legrand/HPL/L&T/Indo Asian

S&F change over 4 pole 415 volt 315 Amps with sheet metal enclosure including taking down old unserviceable Make Havells/CG/Legrand/HPL/L&T/Indo Asian

S&F change over 4 pole 415 volt 400 Amps with sheet metal enclosure including taking down old unserviceable Make Havells/CG/Legrand/HPL/L&T/Indo Asian

Supply and fix in replacement 4 pole power contractors type MCX conforming to IS / IEC 60947- 4 -1 & EC60947 - 4- 1 of rating 160 Amps MCX - 32, 1 No +1NC aux contacts. Make : L&T /seimens/schenider/C&S

S & F contactor AC, 3 Phase, 415 Volts AC 250A complete with all accessories. Make : L&T /seimens/schenider/C&S

Supply and top up engine oil all as specified and directed by engineer in charge Make- Kirloskar K.Oil/ Indian Oil/ Castor Oil or Equivalent

Taking Down and repair of canopy body DG SET doors any size and type and refixing the same with duly repaired Spares Nut bolt, Hinges, Locks , Handle Welding work etc to be included in deemed quoted rates.

Inspection/Checking of AMF Panel of DG Set of capacity 63 KVA to 160 KVA installed at various installation of any make and shape, rectification of defects and cleaning and replacement of unserviceable part and carrying out maintenance

Inspection/Checking of AMF Panel of DG Set of capacity 200 KVA to 500 KVA installed at various installation of any make and shape, rectification of defects and cleaning and replacement of unserviceable part and carrying out maintenance

Supplya and fix engine start relay 12 volt DC suitable for AMF Panel complete all as specified and directed Make-Eagle/PIC/Novatek

Supplya and fix engine start relay 24 volt DC suitable for AMF Panel complete all as specified and directed Make-Eagle/PIC/Novatek

Supply and fix electronic timer 12 Volt (6 Sec- 60 sec) suitable for AMF Panel complete all as specified and directed Make-UG/PIC/SS Power system/L&T

Supply and fix electronic timer 24 Volt (6 Sec- 60 sec) suitable for AMF Panel complete all as specified and directed Make-UG/PIC/SS Power system/L&T

Supply and fix only thermal over load relay 3 Ph 415 Volt (0-300 Amp) suitable for AMF Panel complete all as specified and directed.

Supply and fix only cranking relay 12/24 volt DC 8/11 stage suitable for AMF Panel complete all as specified and directed.

Supply and fix indicator lamp assembly LED type with Red/Green/Blue/Yellow suitable for AMF Panel complete all as specified and directed

Material and labour for replacement of unserviceable/worn out control wiring of AMF panel of DG set with existing size of cable for complete AMF panel and testing complete for up to 160 KVA AMF panel complete all as specified and directed.

Material and labour for replacement of unserviceable/worn out control wiring of AMF panel of DG set with existing size of cable for complete AMF panel and testing complete for up to 200 KVA to 500KVA AMF panel complete all as specified and directed.

Supply and fix Oil pressure sensor relay suitable for AMF Panel complete all as specified and directed.

Supply and fix Fuel sensor Relay suitable for AMF Panel complete all as specified and directed.

Supply and RPM metre with cable (0-3000RPM) complete all as directed by engineer in charge.

Dismantling and taking down old/unsv cross arms, bracing, supports etc complete all as specified and directed.

S&F cross arms bracings supports clamps and back plates fabricated from structural steel sections including nuts, bolts, washers, welding bending cold or hot, drilling holes for bolts in any shape or size as indicated or directed and inclusive of one primer coat, one under coat and one finishing coat of aluminium paints complte all as specified and directed.

Fortnightly inspection, maintenance and rendering operationally EOT crane 2 Ton or gantry SWL floor operated, and all major assemblies including following details as under : -

Preventive maintenance of longitudnal travel/cross travel system assembly including following details: -

Checking lubrication of gear system, topping up of lubricant to desired level, replacement of gasket, nuts, bolts, washers, split pins for proper tightness and safety incl replacement of wornout ones.

Checking and testing of electric control system, replacement of wornout parts, checking of coupling unit, travel track etc.

All other miscellaneous items and checks necessary for safe operation of cranes incl replacement of wornout parts.

Preventive maintenance of hoisting system assembly comprising of following: -

Inspection, checking including topping up/ changing of lubricants and gaskets.

Inspection and checking of bracings, pulley, nuts, bolts, washers, split pins, bushes hooks, checking of hoisting pulley and lubrication thereof.

Inspection of hoisting rope for cuts, abberations etc and cleaning up from all greasy/ slipping materials, inspection, servicing, setting and testing braking system for its safe operation.

Inspection, checking, setting right incl replacement of damaged wiring of electric system in and outside cabins.

Repairs/Replacement of all other miscellaneous items necessary for safe and satisfactory functioning of lift including replacement of wornout spares.

Preventive maintenance of electrical control system comprising of following:

Inspection, checking, decarbonizing and tightening of electrical connections in total system including replacement of thimbles etc.

Inspection and checking of fuses, setting and tightening the same as per their capacity, Inspection, setting of voltage regulator system, including replacement of fused inducating lamps etc.

Repair/replacement of all other miscellaneous items like Kit Kat, Main switches etc and replacement of all other spares complete for safe and satisfactory run of crane.

Note: Cost of spares shall be measured and paid for seperately under supply and fixing of material.

Description all as per the serial item 107 to 110 above but for 3 Ton EOT Crane.

Description all as per the serial item 107 to 110 above but for 5 Ton EOT Crane.

Supply and replacement of Gear oil 140 EP

S&F in replacement of Contactor ML-1.5, 25 Amps, 3 phase 415 volts complete all as per exiting make and type complete all as spd and dir.

S&F in replacement of Contactor ML-2, 32 Amps 3 phase 415 volts complete as per existing make and type all as spd and dir.

Lubricant Grease (Superior quality) complete all as specified and directed.

S&F in replacement of Break coils as existing on ground all as specified and directed

Supply & fixing of Overload relays 2 to 6 Amps complete as per existing make and type all as spd and dir.

Supply and fixing Bearing 30205 complete as per existing make and type all as spd and dir.

Supply and fixing Bearing 30206 complete as per existing make and type all as spd and dir.

Supply and fixing Long travel coupling unit complete as per existing make and type all as spd and dir.

Supply and fixing in replacement of normal opaque Push button switch plastic enclosure complete all as specified and directedcomplete as per existing make and type all as spd and dir.

Supply and fixing Steel wire rope 10mm dia 6x36 construction F.M.C. complete as per existing make and type all as spd and dir.

Supply and fixing Steel wire rope 12 mm dia 6x36 construction F.M.C. complete as per existing make and type all as spd and dir.

Supply and fixing Limit switch complete all as specified and directed. complete as per existing make and type all as spd and dir.

Supply and fixing rope guide as per site requirement and existing at site

Supply and fixing 200-300 V.A stepdown type with taping 110/24/12 volts transformer. complete as per existing make and type all as spd and dir.

Dismantling electric motor any type of cap 0.75 HP to 5 HP for repairs / rewinding.

Dismantling electric motor any type of cap 5 HP to 10 HP for repairs / rewinding.

Rewinding of electric motors with supper enamelled copper wire of proper guage (to be directed by the Engineer-in-Charge) including all materials such as insulation, lathoride paper, sleeves varnishing and other packing materials for motor below 5 HP including testing complete all as specified and directed

Description all as per ser item No 24 here-in-before but for motor above 5 HP upto 10 HP.

Dismantling the complete hoist of EOT Crane of any capacity 2 to 5 Ton from girders with main gear box for carrying out repairs and re-assembling with main motor.

Dismantling the complete hoist of EOT Crane of any capacity 5 to 10 Ton from girders with main gear box for carrying out repairs and re-assembling with main motor.

Replacement of HSS gear box shaft, as per sample.

Replacement of Special bevel gear, as per sample.

Replacement of Driven special bevel gear, as per sample.

Replacement of Oil seal, as per sample.

Replacement of Spacers, as per sample.

Replacement of Check nuts , as per sample.

Replacement of Gear box hoising joint , as per sample.

Supply and fixing multi stranded copper conductor flexible industrial cable PVC insulated 1100 volts, 2.5 Sqmm 4 core complete all as specified and directed. complete as per existing make and type all as spd and dir.

Supply and fixing multi stranded copper conductor flexible industrial cable PVC insulated 1100 volts, 2.5 Sqmm 3 core complete all as specified and directed. complete as per existing make and type all as spd and dir.

Supply and fixing multi stranded copper conductor flexible industrial cable PVC insulated 1100 volts, 1.5 Sqmm 12 core complete all as specified and directed. complete as per existing make and type all as spd and dir.

Supply and fixing multi stranded copper conductor flexible industrial cable 1100 volts, 1.5 Sqmm 3 core complete all as specified and directed. complete as per existing make and type all as spd and dir.

Supply and fixing Cable carrier assembly as per exising at site complete all as specifeid and directed

S&F in replacement of push button station made out of high density polycarbonate material having 10 Nos push buttons with hanging steel wire rope insulated complete as per existing make and type all as spd and dir.

S&F in replacement of Box type limit switch with lever complete as per existing make and type all as spd and dir.

S&F in replacement of existing long travel D.S.L system with shrouded type T.P.N.D.S.L system 63 Amps rated complete with fabrication of angle iron brackets, hanger clamps, joint clamps with cover extra complete all as specified and directed

S&F in replacement of current collector 4 Nos (for TPN shrouded type D.S.L complete with suitable rating wire including fabrication of bracket for the same complete all as specified and directed

S&F in replacement of old C.T.D.S.L system with new C-Track system with 4 wheels cable trollies system should be mounted on angle iron brackets of suitable size duly clamped complete all as specified and directed . (This works include welding of angle iron bracket)

Dismantling of old unserviceable Micro movement clutch system from the crane and supply and fix new V.V.V.F drive with D.B.R of suitable capacity mounted in a separate MS housing duly powder coated and wired up for 3 ton EOT crane complete as per existing make and type all as spd and dir.

Dismantling of old unserviceable Micro movement clutch system from the crane and supply and fix new V.V.V.F drive with D.B.R of suitable capacity mounted in a separate MS housing duly powder coated and wired up for 2 ton EOT crane complete as per existing make and type all as spd and dir.

S&F in replacement of current collector knife type for shrouded D.S.L complete all as specified and directed. complete as per existing make and type all as spd and dir.

S&F in replacement of shoe type solenoid brake for CT motion of 3 TON EOT crane complete as per existing make and type all as spd and dir.

S&F crane Hook capacity 2Ton duly tested complete all as specified and directed

S&F overload relay 1.6-2.5 A CI 10 A complete as per existing make and type all as spd and dir.

Supply and fixing solid state rectifier type EHT20 HHD input 440 Volt AC output 190 volt DC 1.5 A complete as per existing make and type all as spd and dir.

Disconnecting all the connections from motors including dismentalling of main gear box assembly from the main hoist with the help of chain pully block , stripping of complete gear box, taking out the damaged main shaft, Bevel shaft, spur gears, main gears, spacers, bushes and extracting the worn out bearing, oil seals from the gear box. Assembling the gear box assembly by replacing with new gear box shaft, Bevel shaft, spur gears, main gears, spacers, bushes and bearing and oil seals. Replacement of all the worn out nuts, bolts and washers and assembling the gear assembly with the main hoist by lifting with the help of chain pulley block. fitment of electric motor with the main gear box assly. Provinding electric connection to the motors, alignment of the same. Testing and commissioning complete hoist on load complete all as specified and directed by Engr-in-Charge

K S BUILDERS

TARA ENTERPRISES

LUXMI ELECTRONIC WORKS