Supply, Erection Testing and Commissioning of New Vertical Lift Gates, Stop Log Gates, Hoisting System, Gantry Crane with Rail Track and Embedded Parts etc and associated Electrical and illumination work at Gandhi Sagar Dam

Vertical Sliding / lifting gate : Design, Drawing, fabrication, supply, erection, testing and commissioning of Stainless Steel (AISI-304) Vertical lift fix wheel type sliding gate consisting of 3mm cladded /complete SS skin plate and stiffeners, horizontal girders, pulley, pulley supports, bracings, lifting lug, bracket, Neoprene rubber seals, clamps plates of mild steel, rollers with self lubricating bushes, etc., with all accessories as per relevant for Sluice vertical gates including cost of all materials, machinery, labour, cutting, bending, aligning, anchoring, welding, seal fixing, tools and tackles etc., including finishing, cleaning, packing & forwarding, transportation charges for steel components and other materials complete as per Tender Specifications and Drawings.Construction Material - Lean Duplex Stainless Steel 2101 ; (Sluice Gate - 09 Nos : Size 3.048 mtr x 7.620 mtr) total - 32 Tonne Weight of Each Gate

Embedded parts for vertical lifting gate : Design, Drawing, fabrication, supply, erection, testing and commissioning of Embedded parts consisting of sill beam, vertical tracks, vertical seal tracks, sealing frame, Guide tracks/rails, wall plates, seal seats, anchors, anchor girders, yoke girders, tie flats, trunnion supports, rope and pulley supports etc. and any required necessary item, with all accessories as per relevant IS code, for all type Vertical lift fix wheel type gates including cost of all materials, machinery, labour, cutting, aligning, anchoring, welding, finishing, cleaning, tools and tackles, applying two coat of zinc rich epoxy primer to give dry film thickness of 70± 5 microns and finish coat(two coats)of solvent less coal tar epoxy paint using airless spray to provide dry film thickness of 150± 5 microns per coat thus total dry film thickness of all coats, including primer coating, should not be less than 350 microns., including packing & forwarding, transportation charges complete item, as per specifications and approved drawings.

Chian Link mechanism & Gear winch machinery for Hoisting arrangements for 9 Nos. sluice Gates :-Overhauling of existing Chain 160 mm for Sluice Gate: 1 Gate =25 Mtr Total 9 Sluice Gates Dismantling & Cleaning , Inspection & Sharing Reports with mutually agreed conditons ,With the following Actions :1) Visual Inspection for Elongation { Pitch Increase} ;2) Wear On Pin, Bushes, Rollers,Etc ;3) Crack, Corrosion, Deformation 4) Measurment Checking , Pitch elongation % , 5) Chain Slagness/ Tension ;6) Link to Link Variation ;Based on this data evaluate operating Conditions with respect to load,enviroment & Lubrication, Re-install with alignment & tenstion & report with no load & load condition with current mesurment amp value.*If Need Selective replacement instead of full rebuild, Mutually agreed condition at extra cost .

Replacement of Motor ,gearbox ,coupling ,thruster ,all spur pinion and gears set.All above parts will be manufactured in house at Shanti Gears & supply.( Existing Gears & couplings cannot be corrected at site since its required special tools & equipments for dismntal & assembly with clean enviroment & factaory Setup). Installation and commissioning ( only supervision) Customer Scope: Removal of existing gear box & positioning of new gear box;

Packing & Forwarding @ 3%

Structure for Hoist & Sluice Chamber : Design, Drawing, fabrication, supply, erection and commissioning of Trestle assembly/Railing decking / Trash rack/ Structural steel hoist bridge/ structural steel hoist supporting structure for monorail /Catwalk bridge for connecting spillway piers for all type of sluice with embedded parts consisting of columns, beams, bracings, stiffeners, ties, chequered plate covering, hand railing, ladder etc., with all other accessories for operating gates, other structure including cost of all materials, machinery, labour, tools and tackles, cutting, aligning, anchoring, welding, finishing, cleaning, applying two coats of zinc chromate red oxide primer and three coats of approved synthetic enamel paint etc., complete as per specifications and approved drawings, including packing and forwarding, transportation charges for structural steel components and other materials. (approximately 30% of total gate weight)

Stop Log Gate : Design, Drawing, fabrication, supply, erection, testing and commissioning of inter changeable Stop log gates 01 Set (01 Nos - size of 5.527 m x 9.954 m) ) consisting of skin plate, stiffeners, horizontal girders, pulley, pulley supports, bracings, lifting lug, bracket, rubber seals, clamps plates etc., with all accessories as per relevant for Canal , sluice Vertical gates and spillway gates including cost of all materials, machinery, labour, cutting, bending, aligning, anchoring, welding, seal fixing, tools and tackles etc., finishing, cleaning, applying two coat of zinc rich epoxy primer to give dry film thickness of 70± 5 microns and finish coat(two coats)of solvent less coal tar epoxy paint using airless spray to provide dry film thickness of 150± 5 microns per coat thus total dry film thickness of all coats, including primer coating, should not be less than 350 microns., complete as per specifications and approved drawings complete, including packing & forwarding, transportation charges for structural steel components and other materials.

Embedded parts for Stop Log Gate : Design, Drawing, fabrication, supply, erection, testing and commissioning of Embedded parts consisting of sill beam, vertical tracks, vertical seal tracks, sealing frame, Guide tracks/rails, wall plates, seal seats, anchors, anchor girders, yoke girders, tie flats, trunnion supports, rope and pulley supports etc. and any required necessary item, with all accessories as per relevant IS code, for all type radial gates/ Vertical lift fix wheel type sluice and Canal gates/Stop log gates including cost of all materials, machinery, labour, cutting, aligning, anchoring, welding, finishing, cleaning, tools and tackles, applying two coat of zinc rich epoxy primer to give dry film thickness of 70± 5 microns and finish coat(two coats)of solvent less coal tar epoxy paint using airless spray to provide dry film thickness of 150± 5 microns per coat thus total dry film thickness of all coats, including primer coating, should not be less than 350 microns., including packing & forwarding, transportation charges complete item, as per specifications and approved drawings. (Includding latch system for keeping stoplog gates unit rest on concrete piers) (weight is taken for supporting structures etc)

Lifting beam for Gantry Crane : For Emergency Gate Design, Drawing, fabrication, supply, erection, testing and commissioning of Automatic lifting beam with all accessories, like automatic detach/attach system, hooks/rollers, guides, pins complete for handling, lowering and lifting of Stop log/ Emergency gates including cost of all materials, machinery, tools and tackles, labour, cutting, aligning, welding, finishing, cleaning, applying one coat of zinc rich epoxy primer and two coats of cold applied coal tar epoxy paint etc., complete as per specifications and approved drawings, including packing and forwarding, transportation charges for structural steel components and other materials.

Gantry Crane : 100 TONNE Capacity Design, Drawing, fabrication, supply, erection, testing and commissioning of adequate capacity Moving Gantry Crane according to relevant IS code consisting of rail mounted gantry frame, top platform with handling long/cross travel arrangements, rope drums, gear systems, rails, electric motors, electromagnetic brake system, operator and panel cabin, control panel, wire rope, ladder, motorized cable reeling drum, suitable counter weight etc. with all accessories for Operating stop log gates elements including cost of all materials, machinery, tools and tackles, labour, aligning, anchoring, welding, cleaning, greasing, applying two coats of zinc chromate red oxide primer three coats of approved synthetic enamel paint etc., complete as per specifications and approved drawings with all lead and lifts, including packing and forwarding, transportation, charges for all materials.