CWE HSR/ALW-26 OF 2021-22 PROVN OF ALLIED INFRASTRUCTURE FOR OXYGEN PLANT AT MH ALWAR

Amount

Supply, installation, commissioning & testing silent type diesel engine driven generating set of capacity 40 KVA at 0.8 PF, 3 Phase 4 wire 50 Hz, 415 Volt AC incl Digital Automatic Mains Failure Control Panel, water cooled mounted on common base frame complete with anti vibrating pad including foundation, fuel tank and other accessories, complete all as specified and directed as per the following parameters:- (a) DIESEL DRIVEN ENGINE. Engine to develop required BHP to match with 40 KVA rated alternator at 1500 RPM, including connecting, testing as per BIS-649 under NTP cocnditions with the following accessories. (i) ALTERNATOR. Alternator shall be of capacity 40 KVA net output at work site after commisioning, derating factor as per MSL, high and temperature condition as applicable at power factor 0.80, AC, 3 phase, 4 wire AVR system screen protection, ball/roller bearing with damp proof winding on each pole, factor as per IS-1722, complete all as specified and directed. (ii) DIESEL ENGINE. Diesel engine shall be vertical type of adequate capacity suitable for above alternator after considering all applicable derating factors for site condition as brought out in (a) as per relevant IS code having provision of coupling shaft to drive the above alternator independetly after consiering power losses in all the accessories forming part of the set i.e. coupling and type, FIP, water cooled directed injection, cold starting RPM 1500, industrial type with standard accessories, complete in all respect with following provisions:- (i) Fly wheel with housing with suitable flexible coupling. (ii) Radiator assembly complete with fan, water pump and thermostat. (iii) Dry type Air Cleaner as per latest CPCB norms. (iv) Fuel Injection Pump. (v) Governor Electronic/ Mechanical variable speed as per manufacturer's design. (vi) Flexible coupling with guard, nuts and bolts. (vii) Fuel Filter and Oil Filter with mounting. (viii) Lubrication Oil Pump.(ix) Self Starter. (x) Exhaust silencer residential type with wool/ hexagonal wire netting and aluminium sheet as per latest CPCB norms. (xi) Drip Dry. (xii) Instrument panel complete with starting switch and key lubricating oil pressure guage, water temperature guage and push button, tachometer and hour meter. (xiii) Engine protection unit for low lubrication oil pressure and high coolant temperature. (xiv) Dyanamo/Alternator.(b) ALTERNATOR. The above engine should be coupled through flexible coupling to an indigenous alternator, mounted on strong steel fabricated common base frame suitable for mounting on a permanent foundation. The alternator will be 3 phase, 50 Hz 1500 RPM self regulating, self exiciting type and will generate 40 KVA at 0.80 PF, 415 Volts, 4 wire AC supply under NTP conditions when running at 1500 RPM. the Alternator would be screen protected and fitted with end shields ball/ roller bearing and generally confirm to BS 2613/IS4772. (c) CONTROL PANEL. Cubical type, floor mounted on suitabe size frame, made out of sheet metal steel of thickness not less than 1.60mm with front hinged cover for easy accessibility complete with necessary control circuit, fuses, bus bar of suitable size. The panel shall have the indicating instruments and switches and provisions and making incoming and outgoing electric connection. The control panel shall have suitable control for all parameters complete all as specified and directed. (d) FUEL TANK. One No of sheet metal steel tank of suitable capacity to hold diesel sufficient for 12 hours running at full load but in no case it shall be less than 100 Ltrs, mounted on angle iron frame including the following:- (i) Fuel level indicator to indicate level of diesel in the tank. (ii) Drain plug with 2 meter pipe of drain oil. (iii) Fuel Strainer.(iv) Hose Pipe for Fuel. (v) Air vent.(vi) Manually operated one No. fuel pump (For filling diesel in fuel tank). (vii) Battery 12 Volts - 01 No of suitable capacity as per manufactures recommendations with copper lead, terminals, fixed on wooden platform/base.(e) One No. base plate shall be MS fabricated and of rigidly welded constructions duly ribbed sutiable for receiving engine, alternator, alongwith flexible coupling. It shall include set of bolts, washers, rubber coupling drip tray and protective screen around coupling. (f) ACCOUSTIC ENCLOSURE FOR GEN SET. OEM supplied accoustic enclosures sutiable for 40 KVA capacity diesel Generator sets duly fabricated of channel and CRCA sheet 1.60mm thick of required size having doors, sides and top insulation by mineral rock wool confirming to IS-8183 of adequate thickness, accoustic louvers/ oulet, ventilation system etc. complete as per latest CPCB norms with wiring and lighting arrangements. UV resistant powder coating applied all over the body, complete all as required at site and comprising of the following:- (i) BASE. Sutiable size as per provided by the manufacturer/ CPCB norms. (ii) STRUCTURE. Sutiable structure as provided by the OEM. (iii) DOORS. Suitable doors as provided by the OEM. (iv) OUTSIDE COVER. Sutiable outside cover as provided by the OEM. (v) ACCOUSTIC INSULATION. As per latest CPCB norms. (vi) INSIDE COVER. Sutiable inside cover as provided by the OEM. (vii) INSPECTION PORT. Acrylic sheet of suitable thickness with rubber gasket. (viii) ACCOUSTIC LOUVER/ATTENUATORS AT AIR INLET/OUTLET. This should provide excellent sound attenuation and good weather protection. Single blade and chevron blade louvers manufactured from 16 SWG CRCA sheet top section with and including fire proof accoustic infill as per latest CPCB norms. The under section is formed from 18 SWG CRCA performed sheet after covering with fire resistant tissues to prevent fire migration or by means of accoustic lines ducts. (ix) CONSTRUCTIONS. Welded or bolted. (x) VENTILATION. As per latest CPCB norms. (xi) WIRING & LIGHTING. PVC copper wire concealed in flexible conduit provided with flourescent tube light and MCB including the following:- (aa) Earthing panel (Neutral body) with GI strip (4 each). (ab) Control Panel. (ac) Cables leads for batteries. (ad) Power cable to equipment. (xii) PAINTING. UV resistant powder coating as per manufacturer's specifications. (xiii) ACCOUSTIC LINES DUCT FOR VENTILATION. Accoustic line duct for ventilation to be provided made out of GI sheet. (xiv) SAFETY FEATURES:- (aa) Lockable doors with angle key. (ab) Handles with in built locks. (ac) Emergency stop push button. (ad) Thermostat provided to cut off engine incase of high temp with in enclosures. NOTES:-(a) The complete generating set including engine/ alternater shall be factory assembled by manufacture or other authorised dealer as approved for assembling the DG set. (b) Generating set will be placed on suitable foundation as recommended by manufactured and cost there of shall be included on the prices quoted. (c) Generating set shall be supplied with following maintenance spares at no extra cost to the Govt:- (i) Fuel filter element - 02 Nos. (ii) Oil Filter Element - 01 No.(iii) Fan Belt - 01 Set. (iv) Hose pipe - 01 Set. (v) Tappet Cover gasket - 01 No. (vi) Tool kit as supplied by the OEM with gen set.

Supply, installing, testing and commissioning of outdoor type, plinth mounted step down transformer copper wound of capacity 250 KVA 11000/433 volts (at no load), AC 3 phase 50 Hz immersed naturally cooled, oil nature , air nature (ONAN) with external cooling tubes, delta connected on primary side (HV) and star connected on secondary side (LV) in accordance with vector symbol DYN-11 (vector Group) with neutral. Brought out on secondary side (LV side) and having tapping at +/- 5% HV side to be changed by means of hand operated off load tap changer gear. The maximum temperature rise should not exceed 45 degree Celsius in oil and 55 degree Celsius in HV/LV winding when measured by resistance method (necessary test certificate carried out at factory site to be produced) after continuous full load run on an ambient temp of 40 degree Celsius. The transformer shall be IS 2026 marked and shall comprise of the following:- (a) 3 Nos proceiain bushing with arcing horn on HV side suitable for 11 KV complete with bushing, copper roads, nut and washers (b) One cable box on LT side (secondary side) consisting of 04 Nos of porcelain bushing with copper rods, complete with nuts and washers with two nos cable glands suitable for reception /taking out of XLPE insulated heavy duty armoured cable including glands, (c ) Oil conservator with filter type drain valve and oil level gauge. (d) De-hydrating breather with first fills dehydrating agent (silica gel) (e) Explosive vent. (f) Thermometer pocket on tank cover (g) One No 100 mm dia dial type thermometer, vapour presure type having range 0-120 degree celsius with metal guard having maximum permeter reading temperature indicator with resiting device for transformer. (h) Two earthing terminal on tank cover to facilitate fixing of 32 x 6 mm galvanized iron earth strip for earthing of neutral and body.

Excavation in trenches n.exc 1.5metre wide and n.exc 1.5 metre in depth for foundation etc or for laying of cable etc and getting out in soft/loose soil

M & L Sand cushioning to XLPE under ground cable with screened and washed sand and punning to provide a required cover.

M & L Bricks for protection cover to under ground cable (with old size sub class ‘B’ bricks) with width equal to length of brick laid dry and flat abutting each other with gaps between adjacent brick not exceeding 10mm as directed by Engineer-in-Charge.

Returning, filling in, including spreading, levelling, watering and well ramming in layers n.exc 25 Cm in depth.

Removing of excavated material (soil) to a distance n.exc 50 metre and depositing where directed at a level n.exc 1.50metre above the starting point

M & L for Supplying, laying, connecting and testing in trenches, under floors/ roads or on walls Cable XLPE insulated screened PVC bedded galvanized steel strips or wire armored, electric power cables (heavy duty) ISI marked with stranded aluminium conductor, 1100 volts grade of size 16 Sqmm 4 core:

M & L for Supplying, laying, connecting and testing in trenches, under floors/ roads or on walls Cable XLPE insulated screened PVC bedded galvanized steel strips or wire armored, electric power cables (heavy duty) ISI marked with stranded aluminium conductor, 1100 volts grade of size 25 Sqmm 4 Core

M & L for Supplying, laying, connecting and testing in trenches, under floors/ roads or on walls Cable XLPE insulated screened PVC bedded galvanized steel strips or wire armored, electric power cables (heavy duty) ISI marked with stranded aluminium conductor, 1100 volts grade of size 50 sqmm 3 1/2 core

M & L for Supplying, laying, connecting and testing in trenches, under floors/ roads or on walls Cable XLPE insulated screened PVC bedded galvanized steel strips or wire armored, electric power cables (heavy duty) ISI marked with stranded aluminium conductor, 1100 volts grade of size 70 sqmm 3 1/2 core

M & L for Supplying, laying, connecting and testing in trenches, under floors/ roads or on walls Cable XLPE insulated screened PVC bedded galvanized steel strips or wire armored, electric power cables (heavy duty) ISI marked with stranded aluminium conductor, 1100 volts grade of size 95 sqmm 3 1/2 core

M & L for Supplying, laying, connecting and testing in trenches, under floors/ roads or on walls Cable XLPE insulated screened PVC bedded galvanized steel strips or wire armored, electric power cables (heavy duty) ISI marked with stranded aluminium conductor, 1100 volts grade of size 185 sqmm 3 1/2 core

M&L earthing complete as per electrical plate No. 3 of MES SSR Part-I with galvanised steel earth plate electrode 60cmx60cmx6.0mm thick, buried directly vertically in ground in a pit depth not less than 2.25 metres below ground level with top edge of earth plate at a depth not less then 1.5 metre below normal ground level connected to and including galvanised iron or steel earth strip 32mm x 6mm by means of bolts, nuts check nuts and washers of galvanised iron or steel. Earthing strip shall be protected by galvanised iron or steel pipe 40 mm bore light grade and connected to continuous earth wire on pole / test point. Watering pipe shall be 20 mm bore GI medium grade. The earthing shall be of inclusive of excavation & earth work in any type of soil, charcoal, salt, funnel PCC pit and RCC cover complete all as specified & tested complete.

M&L for drilling hole under road for laying of U/G cable through pipe of suitable size complete all as specified and directed at site.Note : GI pipe shall be measured and paid separately.

Galvanised steel tubing light grade for protection of under ground cable on poles / walls under road crossing etc of size 50mm bore

Supply & fixing LT cable route indicator cast iron of suitable size along LT cable trench including painting and grouted in ground in PCC complete all as specified and directed by Engineer-in-Charge

Taking out old U/S LT cables from existing LT panel to feeder pillar /busbar chamber of different size

Taking out old U/S LT Panel of different type /size.

M&L for Copper Pipe 15 mm size complete all as specified and directed.

M&L for Copper Pipe 12 mm size complete all as specified and directed.

M&L for oxygen outlet points complete all as specified and directed.

M&L for humidifier bottle with flowmeter complete all as specified and directed.

M&L for manifold (2+2) cylinder with NRV and flexible tail pipes complete all as specified and directed.

M&L for valve 15 mm for oxygen plant complete all as specified and directed.

M&L for alarm for oxygen plant complete all as specified and directed.

Excavation in post holes in soft loose soil (similar holes) each not exc 0.5 cum, getting out, returning, filling in and ramming earth or broken rubble mixed with earth around in layers not exc 25cm, watering and removing surplush soil to a distance n exc 50m and making good surface complete all as directed by Engineer-in-charge and all as specified.

Surface dressing n exc 15cm deep and getting out in soft soil.

Excavating in trenches, n exc 1.5 m wide and n exc 1.5 m in depth; for foundation, etc. or for shafts, wells, cesspits, manholes, pier holes, etc. n exc 10 sq m on plan and n exc 1.5 m in depth and getting out soft soil

Returning, filling in, including spreading, levelling, watering and well ramming in layers not exc 25 cm in soft/loose soil complete all as specified and directed

Removal of excavated material (soil) to a distance n.exc 50m and depositing where directed at a level n.exc 1.5m above or below the starting point complete all as specified& directed by Engr-in-Charge.

M&L for PCC 1:5:10 Type E2 (40 mm graded aggregate) Cement concrete in foundations, filling and mass-concrete lean concrete complete all as specified & directed by Engr-in-Charge.

M&L for PCC 1:4:8 Type D2 (40 mm graded aggregate) Cement concrete in foundations, filling and mass-concrete complete all as specified & directed by Engr-in-Charge.

M & L brick work with FLY ASH BRICKS {As per IS-13757 (1993) burnt clay fly ash building bricks}, (OLD SIZE BRICKS) straight or curved on plan exc 6 mtr mean radius built in cement mortar 1:6 complete all as specified and directed.

M&L for rendering 15mm thick in CM 1:4 on brick wall surfaces or other than fair faces of brick work & surfaces finished even and smooth without using extra cement with water proof compound ( water proof compound paid seperatly) all as specified.

M&L for preparation of newly plastered surfaces of wall & applying two coats of cement base paint of approved shade/tint complete all as specified & directed by Engr-in-Charge.

M&L hardcore of gauge n.exc. 63mm, deposited, spread and levelled in layers n exc. 15 cm thick, watered and rammed to a true surface in broken stone boulders complete all as specified and directed by Enge-in-Charge.

M&L for TMT bars 10mm dia and over, cut to length, bent to shape required, including cranking, bending spirally for hooping for columns, beam, slab hooking ends and binding with and including mild steel wire (annealed) not less than 0.9mm dia or securing with clips complete

M&L for TMT bars 6 to 8mm dia, cut to length, bent to shape required, including cranking, bending spirally for hooping for columns, beams, slab, hooking ends and binding with and including mild steel wire (annealed) not less than 0.9mm dia or securing with clips complete

M&L for form work to sides of concrete foundation, footing, bases of columns, plinth beams, slab and similar work,for batten rough finish flat surfaces on concrete complete all as specified and directed.

M&L for RCC slab Type B1 1:2:4 (20 mm graded aggregate) Slabs supported on walls, beams and columns in floors, roofs, landings, balconies, canopies, deck slabs and in shelves and the like

M&L for PCC (1:2:4) type B-1 (using 20mm graded stone aggregate), 25mm thick, as in Sub base complete all as specified& directed by Engr-in-Charge.

M&L machine cut kota stone slab flooring 20-25mm thick over 20 mm thick screed bed in CM 1:6 laid and jointed with grey cement slurry mixed with pigment to match the shade of the slab including rubbing and polishing complete all as specified& directed by Engr-in-Charge.

S&F MS steel work in tubular trusses and tubular posts, purline, angles, rafter, braces door frame etc including special shaped washers etc., complete using but welded. RHS/SHS confirming to IS 4923 : 1997 with one shop coat of zinc chromate primer paint.

S&F Rolled Mild steel Plates (plain or Chequred) channels, square cut or notched, forming holes, with riveted, bolted or welded attachment confirming to Fe 410 - O or Fe 310 - O. complete all as specified& directed by Engr-in-Charge.

S&F for Mild steel screw bolts dia of Neck 5mm to 10mm (machine made) with hexagonal or square heads at one end and screwed the other, or screwed both ends, each screwed end to be fitted with washers and one hexagonal or square nut,exc 5cm but n exc 10cm long compleete all as directed by Engr-in-charge.

S&F Bands, straps, supports or stays for rainwater, ventilating pipes, including bolts, if required; hooks (stay), heavy, for large gates; hook and pintel hinges; large hasps and staples; chains; hand made sliding bolts; clamps; hold fasts; wall ties; hooks for hanging fans; plain angle cleats for securing purlins to wood trusses or rafters; knee piece inserts; two way and three way straps,plate washers and similar small articles conforming to Fe410-0 or Fe 310-0 complete all as specified& directed by Engr-in-Charge.

S&F for Expanded metal weight exc 4.0kg per sqm, cut to length, bent to shape required or mesh and tying with and including annealed mild steel wire not less than 0.9mm dia or fixing with galvanised steel staples supplied and fixed complete to wood or steel members

Preparation of new steel surfaces of any description over 10 cm width or girth and applying two coats of synthetic enamel paint over a coat of red oxide primer complete all as directed by Engineer-in-charge and all as specified.

S&F Pre painted galvalume aluminium zinc coating GI based corrugated steel sheet 0.50mm thick of an colour having tensile strength of 550 Mpa as in roof coverin/cladding t wall fixed with self tapping screwas as specified fixed with L type or J type hook bolts & washers etc complete all as specified & directed by Engr-in-Charge. Make - TATA/JINDAL/ Indian

S&F Pre painted galvalume aluminium zinc coating GI based plain steel sheet 0.50mm thick of an colour having tensile strength of 550 Mpa as in roof coverin/cladding t wall fixed with self tapping screwas as specified fixed with L type or J type hook bolts & washers etc complete all as specified & directed by Engr-in-Charge. Make - TATA/JINDAL/ Indian

M&L 75 mm thick PCC(1:3:6) type C1 (using 20mm graded stone aggregate ) as in plinth protection finished fair and even complete all as specified& directed by Engr-in-Charge.

M&L for 100 mm thick PCC 1:4:8 type D-2 using 40 mm graded aggregate as in flooring base of path/hardstanding complete all as specified& directed by Engr-in-Charge.

M&L 60mm thick machine pressed precast conctete interlocking paver block with grey cement and pigment any shape and size confirming to IS 15658-2006 , M-35 Grade and over 25mm thick sand complete all as specified and as directed by Engr-in-Charge.

M&L Precast cement concrete solid block factory made in PCC 1:2:4 type B-1 using (20 mm graded stone aggregates )set in CM 1:6(size of precast concrete block complete all as specified & directed by Engr-in-Charge.

S&F flexible rubberized 25mm to 50mm dia bore pipe with all fittings fixed complete to wall and or laid in floor complete all as specified & directed

M/s Yash Electrical and Maintenance

SAINI ELECTRIC STORE

M/S GODARA CONSTRUCTION CO.

S K CONTRACTOR

Shiv Enterprises

D P ENTERPRISES