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Eligibility, documents, scope and key termsEligibility, required documents, scope of work and key terms of this tender, in one click.
Tender Value
₹3.2 Cr
EMD Value
₹4.8 L
Closing Date
14 Jun 2024, 10:30 pmClosed
Eligibility, documents, scope and key termsEligibility, required documents, scope of work and key terms of this tender, in one click.
Karnataka Power Corporation Limited
VIJAYANAND H SHAVI
Routine / Preventive / Breakdown Maintenance and Overhaul Works of XRP-803 / HP-803 Bowl Mills and their auxiliaries of Units 2, 3 & 4 for a period of one year
KPCL/2023-24/PS/WORK_INDENT1331/CALL-2
KPCL/2023-24/PS/WORK_INDENT1331/CALL-2
Open
Power stations
Two Tender Document System(Two Cover)
KPCL Superintending Engineer MM one Office RTPS Raichur
8 documents required · 6 mandatory · 2 optional
Satisfactoriy completed (atleast 90%) as prime contractor at-least one such similar work of value not less than Rs. xxxxxxx (80% of estimated cost of tender)
Executed in any one year the following minimum quantities of work (Cement Concrete - xxxx cum, Earthwork - xxxx cum, etc) (80% of peak rate of construction)
Tenderer or his identified Sub Contractor should possess valid Electrical License for executing building electrificatio works and should have executed similar electrical works totallng Rs. xxxxxx (not less than 50% of electrical works) n any one year
Tenderer or his identified Sub Contractor should possess valid license for executing water supply / sanitary engineering works and should have executed similar works totallng Rs. xxxxxx (not less than 50% of electrical works) n any one year
Owning the following key and critical equipment for this work (xxxx, xxxx, xxxx)
Liquid assets and /or availability of credit facilities of no less than Rs. xxxxxx Lakhs (estimated cash flow for 3 months of peak construction period)
Total value of civl engineering works executed and payments received in the last five years (year-wise)
List of existing commitments and ongoing works
List of works for which tenders already submitted
Banker Details for reference
Construction equipment owned by the tenderer and equipment proposed to be deployed on this contract, if awarded
Reports on the financial standing of the tenderer, such as profit and loss statements and auditor’s reports for the last five years
Qualification and experience of the key technical and management personnel in permanent employment with the tenderer and those that are proposed to be deployed on this contract, if awarded
List of Financial Resources with Certificates
The intending bidder should have satisfactorily completed as a prime contractor, at least one similar works in XRP-803 / HP-803 / XRP-903 and above size bowl mills and its auxiliaries of value not less than Rs.1.61crore in the last five years (i.e., 2018-19, 2019-20, 2020-21, 2021-22 and 2022-23) in any Thermal power stations having capacity of Generating Unit not less than 200 MW. As a proof of this, the bidder should upload a single work order and corresponding work done certificate issued by the Competent Authority (Work done of previous years shall be given weight at 10% per year to bring them to the present price level of the financial year).
The intending bidder in his name should have achieved a minimum financial turnover of Rs.6.44crore in at least two financial years during the last five years (i.e., 2018-19, 2019-20, 2020-21, 2021-22 and 2022-23). As a proof of this, the bidder shall upload the certified copy of the Profit and Loss account or turnover certificate duly certified by the chartered Accountant. (Financial turnover of previous years shall be given weight of 10% per year to bring them to the present price level of financial year 2023-24).
The Bidders who meet the above specified minimum qualifying criteria, will only be qualified, if their available tender capacity is more than total estimated cost of the works. The available tender capacity will be calculated as under: Assessed available tender capacity equals ( AxNx2.5 - B) Where, A is Maximum value of works executed in any one year during the last five years taking into account the completed as well as works in progress. N is Number of years prescribed for completion of the works for which tenders are invited. B is Value of existing commitments and on-going works to be completed during the next.......years (period of completion of the works for which Tenders are invited). Bidder shall upload the statements showing the value of existing commitments and on-going works as well as the stipulated period of completion remaining for each of the works listed duly Self-declared by the bidder or countersigned by the Employer in charge, not below the rank of an Executive Engineer or equivalent
₹5,000
₹4.8 L
7 Jun 2024
7 Jun 2024
15 Jun 2024
12 Jun 2024
11 Jun 2024
Routine / Preventive / Breakdown Maintenance and Overhaul Works of XRP-803 / HP-803 Bowl Mills and their auxiliaries of Units 2, 3 & 4 for a period of one year
Replacement Of Worn-out Grinding Rolls per set ---- Bidders are requested to go through the Bid Documents.
Replacement Of Worn-out / Damaged Bull Ring Segments by new ones Per Set ---- Bidders are requested to go through the Bid Documents.
Shifting of Trunnion Shaft Position per Mill (each mill consists of 3) ---- Bidders are requested to go through the Bid Documents.
Replacement of Worm Gear and Worm shaft ---- Bidders are requested to go through the Bid Documents.
Inspection/Replacement of Vertical Shaft Lower Radial Bearing and Thrust Bearing ---- Bidders are requested to go through the Bid Documents.
Servicing of Journal Assembly ---- Bidders are requested to go through the Bid Documents.
Replacement of locked Roller Journal assembly by reconditioned one ---- Bidders are requested to go through the Bid Documents.
Replacement of Insulation Cover Plate assembly per set ---- Bidders are requested to go through the Bid Documents.
Servicing of Mechanical Face Seal Assembly ---- Bidders are requested to go through the Bid Documents.
Servicing of Volumetric Feeders(unit-2) ---- Bidders are requested to go through the Bid Documents.
Servicing of PIV Drive Gear Box (unit-2) ---- Bidders are requested to go through the Bid Documents.
Inspection/Rectification of Hinge Gate assembly/Cam follower assembly/Clutch assembly/Feeder chain etc (unit-2). ---- Bidders are requested to go through the Bid Documents.
Replacement of damaged journal stop bolt & bushing in units-2 ---- Bidders are requested to go through the Bid Documents.
Replacement of vertical shaft upper radial bearing in units-2 ---- Bidders are requested to go through the Bid Documents.
Replacement of lower skirt by new one in units-2 ---- Bidders are requested to go through the Bid Documents.
Replacement of Worn-out Grinding Rolls per Set ---- Bidders are requested to go through the Bid Documents.
Replacement of Worn-out/Damaged Bull Ring Segments by new ones per Set ---- Bidders are requested to go through the Bid Documents.
Servicing of Roller Journal Assembly ---- Bidders are requested to go through the Bid Documents.
Replacement of locked Roller Journal Assembly by reconditioned one ---- Bidders are requested to go through the Bid Documents.
Replacement of Oil seal of Roller Journal assembly per Set ---- Bidders are requested to go through the Bid Documents.
Servicing of Mechanical Face Seal Assembly ---- Bidders are requested to go through the Bid Documents.
Servicing of Trunnion Shaft Pillow Blocks per Mill (each mill consists of 3 Nos) ---- Bidders are requested to go through the Bid Documents.
Replacement of Worm Gear and Worm shaft ---- Bidders are requested to go through the Bid Documents.
Replacement of Endless belt/ Servicing of Gravimetric Feeders of units-3 & 4 ---- Bidders are requested to go through the Bid Documents.
Servicing/Replacement of Feeder clutch drive/Motor assembly of units-3 & 4 ---- Bidders are requested to go through the Bid Documents.
Belt tracking and Clean Out Conveyor chain tensioningof units-3 & 4 ---- Bidders are requested to go through the Bid Documents.
Servicing/Replacement of Clean Out Conveyor Gear box of units- 3 & 4 ---- Bidders are requested to go through the Bid Documents.
Replacement/Servicing of Feeder Main Drive Reducer of units-3 & 4 ---- Bidders are requested to go through the Bid Documents.
Servicing/Replacement of Lube Oil Pumps and Filters ---- Bidders are requested to go through the Bid Documents.
Replacement of rubber spiders for LOP couplings ---- Bidders are requested to go through the Bid Documents.
Replacement of shear pin and Clearing of coal from Feeder Belt bottom. ---- Bidders are requested to go through the Bid Documents.
Servicing / replacement of gear / bibby coupling in units 2, 3 & 4 ---- Bidders are requested to go through the Bid Documents.
Replacement/Reconditioning of Bowl Extension Ring Segments per Set ---- Bidders are requested to go through the Bid Documents.
Replacement of Air port Ring Assembly per Set ---- Bidders are requested to go through the Bid Documents.
Reconditioning of Air port ring assembly per Set ---- Bidders are requested to go through the Bid Documents.
Replacement / Fixing of Mill Body Protection Plates per Set ---- Bidders are requested to go through the Bid Documents.
Inspection of Worm Gear and Shaft assembly and Alignment ---- Bidders are requested to go through the Bid Documents.
Inspection/Replacement of worm shaft Thrust and Radial Bearings ---- Bidders are requested to go through the Bid Documents.
Replacement of Mill side liners and bottom liners assembly. ---- Bidders are requested to go through the Bid Documents.
Reconditioning of eroded/damaged Mill side liners/bottom liners. ---- Bidders are requested to go through the Bid Documents.
Servicing of Journal Stop Bolt assembly ---- Bidders are requested to go through the Bid Documents.
Servicing/Replacement of Journal Spring Assembly ---- Bidders are requested to go through the Bid Documents.
Journal Spring compression resetting ---- Bidders are requested to go through the Bid Documents.
Ring Roll Adjustment in each mill ---- Bidders are requested to go through the Bid Documents.
Classifier Blade Adjustment per Mill ---- Bidders are requested to go through the Bid Documents.
Servicing/Reconditioning/Replacement of Scrappers and clearing of clinkers in Scrapper chamber per Mill ---- Bidders are requested to go through the Bid Documents.
Replacement of Gland packings/Split Oil seals for worm shaft per Mill ---- Bidders are requested to go through the Bid Documents.
Alignment of Mill and Motor shaft per Mill ---- Bidders are requested to go through the Bid Documents.
Servicing of Seal Air Fan assembly ---- Bidders are requested to go through the Bid Documents.
Servicing of Seal Air Valves, Filters and Damper assemblies per Seal Air Fan ---- Bidders are requested to go through the Bid Documents.
Servicing of Coal Valve Assembly Feeder/Bunker. ---- Bidders are requested to go through the Bid Documents.
Inspection/Servicing of Centrifuge Machine ---- Bidders are requested to go through the Bid Documents.
Lubrication of Volumetric/Gravimetric Feeders ---- Bidders are requested to go through the Bid Documents.
Lubrication of Mill Drive couplings ---- Bidders are requested to go through the Bid Documents.
Servicing of Hydraulic Jacks ---- Bidders are requested to go through the Bid Documents.
Servicing of Chain Pulley Blocks ---- Bidders are requested to go through the Bid Documents.
Servicing/Reconditioning of Welding machines ---- Bidders are requested to go through the Bid Documents.
Patch plate cutting, edge preparation, Patch work of PF pipeline, Bends, Centre Feed pipe, Mill internals and PF line coupling alignment. ---- Bidders are requested to go through the Bid Documents.
Removal of foreign material from Feeder, Mill Separator body and Scrapper chamber ---- Bidders are requested to go through the Bid Documents.
Shifting of Gas cylinders from Stores to site and back. Per Trip ---- Bidders are requested to go through the Bid Documents.
Shifting of oil and grease barrels from stores to site and returning of used oil barrels to stores per Trip ---- Bidders are requested to go through the Bid Documents.
Topping up/Replenishment of Mill Gear Box and Feeder gear box oil. ---- Bidders are requested to go through the Bid Documents.
Cleaning of Mill Platforms, Mills, Mill Gear box, PF pipelines, Feeder, LOPs and Seal Air Fans per Unit/per day (each unit consists of six mills and auxiliaries) ---- Bidders are requested to go throu...
Arresting Coal powder leakages from PF pipelines, Bends, Couplings, Mill, Feeders and chutes of Units 2, 3 & 4. per Day ---- Bidders are requested to go through the Bid Documents.
Removal of oil leaked from gland of Mill Gear box and LOPs ---- Bidders are requested to go through the Bid Documents.
Clearing of choked Mill Centre feed pipe ---- Bidders are requested to go through the Bid Documents.
Clearing of choked PF pipelines from Mill to Boiler corners per Mill ---- Bidders are requested to go through the Bid Documents.
Running and cleaning of Centrifuge Machines (3 Machines to be run per Day) ---- Bidders are requested to go through the Bid Documents.
Providing airport restriction ring ---- Bidders are requested to go through the Bid Documents.
Replacement of bowl hub cover by new one ---- Bidders are requested to go through the Bid Documents.
Replacement of Journal guard frame per assy ---- Bidders are requested to go through the Bid Documents.
Replacement of upper journal housing liner per assy.(ujh sleeve & flange assy )/ Journal spring assy gap plate welding in units 3 & 4 ---- Bidders are requested to go through the Bid Documents.
Supervison and Monitoring of Maintenance works of Bowl Mills in Shift ---- Bidders are requested to go through the Bid Documents.
Asst. Diploma Engineer for Maintenance works of Bowl Mills ---- Bidders are requested to go through the Bid Documents.
REPLACEMENT / RECONDITIONING OF WORNOUT PF BENDS UPTO 45 Deg. ---- Bidders are requested to go through the Bid Documents.
Replacement/Reconditioning of worn out PF Bends 45 to 90 Deg. ---- Bidders are requested to go through the Bid Documents.
Replacement/Reconditioning of worn out Fuel Inlet Elbows. ---- Bidders are requested to go through the Bid Documents.
Servicing of Isolation Gates before Coal Burner ---- Bidders are requested to go through the Bid Documents.
Replacement/Reconditioning of Sleeve Coupling. ---- Bidders are requested to go through the Bid Documents.
Replacement/Reconditioning of eroded PF Straight Pipe (Spool Lengths). ---- Bidders are requested to go through the Bid Documents.
Inspection / Replacement of eroded Orifices at Corners. ---- Bidders are requested to go through the Bid Documents.
Providing of repair patches to PF Straight Pipes / Bends / Mills / Feeders. ---- Bidders are requested to go through the Bid Documents.
Collar cutting and edge preparation. ---- Bidders are requested to go through the Bid Documents.
Modification of Lub Oil System of Unit-4. ---- Bidders are requested to go through the Bid Documents.
Replacement / Reconditioning of eroded Mill Outlet Elbows. ---- Bidders are requested to go through the Bid Documents.
Replacement / Reconditioning of RC Feeder Chutes (In Unit 2). ---- Bidders are requested to go through the Bid Documents.
Replacement / Reconditioning of Gravimetric Feeder Chutes ---- Bidders are requested to go through the Bid Documents.
Replacement / Reconditioning of frame under RC Feeder. ---- Bidders are requested to go through the Bid Documents.
Servicing / Reconditioning of Feeder /bunker Coal Valve Assembly. ---- Bidders are requested to go through the Bid Documents.
Replacement / Reconditioning of Mill Discharge Valve Assembly, (Outlet plate, MPO, MDV, Couplings and Gaskets), per Assembly. ---- Bidders are requested to go through the Bid Documents.
Replacement / Reconditioning of eroded Transition Pieces (In Units-2). ---- Bidders are requested to go through the Bid Documents.
Inspection / Replacement of Mill Discharge Orifices. ---- Bidders are requested to go through the Bid Documents.
Replacement / Reconditioning of Venturi Outlets and Venturi Collar Assembly. ---- Bidders are requested to go through the Bid Documents.
Replacement of Inner Cone and Inner cone Drum Section assy (units-2). ---- Bidders are requested to go through the Bid Documents.
Reconditioning of Inner Cone / inner cone drum section ---- Bidders are requested to go through the Bid Documents.
Replacement / Reconditioning of Centre Feed Pipe. ---- Bidders are requested to go through the Bid Documents.
Replacement / Reconditioning of PF Straight Pipe above Mill Discharge Valve, per Length. ---- Bidders are requested to go through the Bid Documents.
Replacement of RC Feeder Down Spout Assembly (In Unit 2). ---- Bidders are requested to go through the Bid Documents.
Reconditioning of Raw Coal Feed Line from Bunker Outlet to RC Feeder Inlet length. ---- Bidders are requested to go through the Bid Documents.
Servicing of Volumetric Feeders (In Unit 2). ---- Bidders are requested to go through the Bid Documents.
Servicing of Gravimetric Feeders (In Units 3 & 4). ---- Bidders are requested to go through the Bid Documents.
Replacement of RC Feeder Coal Valve Assembly (In Unit 2). ---- Bidders are requested to go through the Bid Documents.
Replacement of Mill Separator Top Liner, Inner Cone and Drum Section (In Units 3 & 4). ---- Bidders are requested to go through the Bid Documents.
Inspection / Replacement of Worm Shaft Thrust and Radial Bearings, Per Mill. ---- Bidders are requested to go through the Bid Documents.
Inspection / Replacement of Vertical Shaft Lower Radial Bearings and Thrust Bearings Per Mill. ---- Bidders are requested to go through the Bid Documents.
Inspection of Worm Gear and Shaft Assembly, Per Mill. ---- Bidders are requested to go through the Bid Documents.
Servicing of Cooling Water System for gear box (In Unit 2), Per Mill. ---- Bidders are requested to go through the Bid Documents.
Servicing of Lube Oil System (In Units 3 & 4), Per Mill. ---- Bidders are requested to go through the Bid Documents.
Servicing of Seal Air Fan Assembly. ---- Bidders are requested to go through the Bid Documents.
Replacement and Reconditioning of Worm Gear and Worm Shaft (In Unit 2), Per Mill. ---- Bidders are requested to go through the Bid Documents.
Painting of Bowl Mills, Feeders and Auxiliaries, Per Mill. ---- Bidders are requested to go through the Bid Documents.
Alignment of Mill and Motor shaft, Per Mill. ---- Bidders are requested to go through the Bid Documents.
Replacement of Cooling Water Pipeline 40 to 150 mm (Length of 5 Mtrs), Per Length. ---- Bidders are requested to go through the Bid Documents.
Replacement of eroded Insulation Cover Plate Assembly (In Unit 2), Per Set. ---- Bidders are requested to go through the Bid Documents.
Reconditioning of eroded Insulation Cover Plate Assembly (In Units 2), Per Set. ---- Bidders are requested to go through the Bid Documents.
Replacement of eroded Insulation Cover Plate Assembly (In Units 3 & 4), Per Set. ---- Bidders are requested to go through the Bid Documents.
Replacement eroded Mill side Liners and Bottom Liners Assembly, per set. ---- Bidders are requested to go through the Bid Documents.
Replacement / Reconditioning of Eroded Flow Deflectors Inside Air Inlet Duct. ---- Bidders are requested to go through the Bid Documents.
Reconditioning eroded Mill Side Liners and Reconditioning/replacement of Bottom Liners Assembly, per set. ---- Bidders are requested to go through the Bid Documents.
Replacement Upper Radial Bearing / Mill Bottom / Bowl / Separator Bady / Scraper Chamber (In Unit 2). ---- Bidders are requested to go through the Bid Documents.
Servicing of Mechanical Face Seal Assembly. ---- Bidders are requested to go through the Bid Documents.
Servicing of Journal Spring Assembly. ---- Bidders are requested to go through the Bid Documents.
Servicing of Journal Stop Bolt Assembly. ---- Bidders are requested to go through the Bid Documents.
Servicing of Classifier Vane Assembly. ---- Bidders are requested to go through the Bid Documents.
Reconditioning of Separator Body / Journal Head, Per Mill. ---- Bidders are requested to go through the Bid Documents.
Replacement and Reconditioning of Worm Gear and Worm Shaft (In Units 3 & 4), Per Mill. ---- Bidders are requested to go through the Bid Documents.
Replacement/ Reconditioning of PF pipe hangers ---- Bidders are requested to go through the Bid Documents.
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6. Bid Document Mill Routine.pdf
Tender Document • 1.51 MB
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