REPAIR/REPLACEMENT OF DG SETS, GLOW SIGHN BOARD, FIRE FIGHTING EQUIPMENTS, FLOOD LIGHT AND OTHER CONNECTED WORKS AT TECH AREA, WMC, SCIENTIST HOSTEL UNDER GE (I) R and D KANPUR.

Amount

Reapir/servicing to complete DG set any make/model 60 KVA to 500 KVA of any make water cooled diesel engine by taking out dismantling segreagation of all parts and reassembling after duly repair/replacement of following new part fixing including all type machine work such as turning reaming etc washing cleaning,greasing,wires,gaskets,V belts,rubber hoses,cleaning of alternator by vacuum cleaner and greasing of bearing,replacement of engine oil, flexible coupling & all type nuts bolts washers & other minor parts as required at site and testing on completion at site. Note: Any other accesories found unserviceable that shall be replaced & paid under respective items of the Schedule.

S&F in replacement of Lub oil filter element for 60 to 125 KVA DG set as per sample all as specified

S&F in replacement of Lub oil filter element for 300 to 500 KVA DG set as per sample all as specified

S&F in replacement of Fuel filter element for 60 to 125 KVA DG set as per sample all as specified

S&F in replacement of Fuel filter element for 300 to 500 KVA DG set as per sample all as specified

S&F in replacement of dry type air cleaner for 60 to 125 KVA DG set as per sample all as specified

S&F in replacement of dry type air cleaner for 300 to 500 KVA DG set as per sample all as specified

S&F in replacement of V-belt of fan for 60 to 125 KVA DG set as per sample all as specified

S&F in replacement of V-belt of fan for 300 to 500 KVA DG set as per sample all as specified

S&F in replacement of bye pass filter for 60 to 125 KVA DG set as per sample all as specified

S&F in replacement of bye pass filter for 300 to 500 KVA DG set as per sample all as specified

S&F in replacement of starting relay for 60 to 125 KVA DG set as per sample all as specified

S&F in replacement of starting relay for 300 to 500 KVA DG set as per sample all as specified

S&F in replacement of Electronic governer Assy for 60 to 125 KVA DG set as per sample all as specified

S&F in replacement of Electronic governer Assy for 300/320 KVA DG set as per sample all as specified

M&L for repalcement of complete wiring (copper multistrand cable) of DG set control panel any capacity as directed at site including thimble screw and sleaves etc.

S&F for replacement of gauge lub oil pressure of DG set cap 60 to 125 KVA as per sample all as spfd.

S&F for replacement of gauge lub oil pressure of DG set cap 300 to 500 KVA as per sample all as spfd.

S&F in replacement of hose pipe for of DG set cap 60 to 125 KVA as per sample all as spfd.

S&F in replacement of hose pipe for of DG set cap 300 to 500 KVA as per sample all as spfd.

S&F in replacement of radiator hose pipe of DG set cap 60 to 125 KVA as per sample all as spfd.

S&F in replacement of radiator hose pipe of DG set cap 300 to 500 KVA as per sample all as spfd.

Dismantling and taking out fuel injector pump assembly suitable for 60 to 125 KVA DG Set and complete overhauling of FIP including replacement of unserviceable parts like rebuild overhauling kit, rebuild seal kit, fuel injector 'O' rings, OEM gaskets, spring gasket injector, valve bearing etc complete all as specified.

Dismantling and taking out fuel injector pump assembly suitable for 300 to 320 KVA DG Set and complete overhauling of FIP including replacement of unserviceable parts like rebuild overhauling kit, rebuild seal kit, fuel injector 'O' rings, OEM gaskets, spring gasket injector, valve bearing etc complete all as specified.

S&F in replacement of Clamp hose radiator of 60 to 125 KVA DG set as per sample all as spfd

S&F in replacement of Clamp hose radiator of 300 to 500 KVA DG set as per sample all as spfd

S&F in replacement of water body of DG set 60 to 125 KVA as per sample all as spfd.

S&F in replacement of water body of DG set 300 to 320 KVA as per sample all as spfd.

Taking out Turbocharger of DG set Cap 60 to 125 KVA and replacement of Compressor Housing,Compressor Wheels,Turbine housing,Turbine Wheel,Wastegate Acuator with clamps,setting, caleberation and testing complete all as specified and as directed.

Taking out Turbocharger of DG set Cap 300/320 KVA and replacement of Compressor Housing,Compressor Wheels,Turbine housing,Turbine Wheel,Wastegate Acuator with clamps,setting, caleberation and testing complete all as specified and as directed.

Dismantling and taking out self starter assembly suitable for up to to 320 KVA DG Set and replacement of wornout spare parts like field coil, armature assembly, solenoid assembly, corbon brush, corbon brush assembly, clutch plate assembly and bushes including servising and refixing to engine complete all as specified.

S&F in replacemnt of AVR (Automatic Voltage Regulator) for DG set of capacity 60 to 320 KVA KVA as per sample all as spfd.

S&F in replacement of rectifier assy comprising of 230/24/12/V step down transformer heavy duty copper wound and 24/ 12 V DC full wave rectifier unit as per sample for DG set 60 to 320 KVA as site rquirement.

Repair of PT (Pressure time) fuel pump by dismantling and segration all parts, replacement of new parts such as filter screen shut down valve, valve elbow, pulsation clamp, idle adjusting screw, high speed spring governer plug etc in replacement of existing U/S parts re-assembling the pump after repair/ replacement of parts, calibration for DG set of capacity 60 to 320 KVA & testing on completion.

Repair to rediator assy cleaning washing throughly, descaling and M&L for replacement of rubber size pad and MS Nut & bolts including brazing / repair of cooling tubes with dismantling and segregation upper and lower chamber (tank) including and reassembling complte incl nut, bolt, washer & spring any type of DG set capacity 60 to 320 KVA complete

Dismantling and taking out battery charging alternater assembly suitable for up to 320 KVA DG Set and replacement of wornout spare parts like field coil, rotor assembly, corbon brush, rectifier assembly and bushes etc including servising and refixing complete all as specified.

S&F in microprocessor digital typr DG set controller of DG set of capacity 60 KVA to 320 KVA (Make of DG set Cummins & Greaves cotton) including connect all control wiring & programming all the parameter related to DG set at site complete.

S&F in replacement of automatic battery charger AC input 230+10% V output DC for 12/24 volt battery current 10-15 Amp for 2 Nos battery at a time with digital ammeter & Voltmeter .

S&F in replacement battery terminal bolt type suitable for any type of battery

S&F for battery lead of PVC insulated copper conductor, single core 25 Sqmm, multistranded cable with suitable terminals at both ends of length as per site requirement complete all as specified and directed.

Disconnecting incoming / outgoing cable connection from alternator of up to 320 KVA DG set and taking out from DG set room checking carefully and transporting to auth workshop for repair and rewinding of alternator dismentling into parts and cutting the burnt/damage copper winding wire from alternator / stator cleaning slots and rewinding the stator/alternator with super enamelled copper winding wire of existing gauge & size and insulation paper etc complete varnishing of rewinded alternator replacement of carbon brush set bearing set etc complete and transporting the alternator to DG set room coupling with DG set and testing complete include water load test all as specified and directed by Engr-in-charge. NOTE: All neccessary T&P for dismantling,transporting and installation cost is deemed in this work

M&L for replacement of coolant for DG set of make : Castrol/ Indian Oil/ equivalent.

M&L for replacement of Engine oil 15W30/20W40/15W40 (As per OEM recommendation) complete all as spfd make : Valvoline/ others only recommended by concerned DG set OEMs

S&F in replacement of starting switch of DG set upto cap 63/75/380 KVA as per sample all as specified and directed

Supply and fix in replacement engine Hrs run meter digital type suitable to match with existing system of DG set all as spfd.

Repair/ overhauling of self starter 12/24 Volts of any make/capacity including replacement of minor items such as carbon bushes, nuts, bolts, etc as per site requirement complete all as specified and directed. Note: All additional spares as required for smooth functioning of DG set complete all as spdf & as dirceted.

S&F in replacement lead acid battery 12 volts 180 AH heavy duty maint free complete including initial charging complete all as specified and directed. Make: AMARON HIWAY Automotive Battery - NTX00D04R (AAM-HW-NTX00D04R)/ 180AH Exide Xpress XP 1800/Others recommended by OEM

M&L in replacement of Flame proof asbestos rope of specicfed dia wrapped around th exhaust pipe complete all as directed.

Supply & pouring distilled water for maint of batteries complete all as specified & as directed

Supply and fix in replacement Off load change over switch with MS/SS enclosure as per site requriment up to 200 amps 415 volts 4 pole 50 Hz open execution type with rotary type handel operated complete all as directed by Engr In Charge. Make :- Havells/ABB/LT

S&F in replacement of MCCB 4 Pole 415 Volts 3 phase 400 Amps 35/36 kA, Fixed Thermal & Fixed Magnetic setting Ics = 100% of Icu Make : Legrand/Siemens / Schneider /L&T/ABB

All as per item No 51.00 but MCCB 250 Amps 35/36 kA.

All as per item No 51.00 but MCCB 100 Amps 16 kA.

All as per item No 51.00 but MCCB 160 Amps 25 kA.

All as per item No 51.00 but 63 Amps 16 kA.

Repair to AMF panel /control panel , display with servicing overhauling & making functional with replacement of minor U/S parts ie display unit, indicators, relays wiring etc all as directed and specifiied.

S&F in replacemnt of control copper cable of 4 sqmm 6 core for controlling of AMF panel complete all as specified and directed by Engineer in charge.

Supply and fixing in replacement of Water pump complete for DG Set of capacity 60 KVA to 125 KVA complete all as specified and as directed. Make:- Kirloskar/Cummins

Supply and fixing in replacement of Water pump complete for DG Set of capacity 300 KVA to 500 KVA complete all as specified and as directed. Make:- Kirloskar/Cummins

Material & Labour in replacement of MPP heavy duty capacitor bank cylindrical type 3 phase 440 volts of capacity 25 KVAR including necessary copper lead copper lugs of suitable size all as directed by Engr-in-Charge. Make : L&T/Schinieder/ Epcos/BCH as approved by GE

Material & Labour in replacement of MPP heavy duty capacitor bank cylidrical type 3 phase 440 volts of capacity 20 KVAR including necessary copper lead copper lugs of suitable size all as directed by Engr-in-Charge. Make : L&T/Schinieder / Epcos/ BCH as approved by GE

Material & Labour in replacement of MPP heavy duty capacitor bank cylidrical type 3 phase 440 volts of capacity 12.5 KVAR including necessary copper lead copper lugs of suitable size all as directed by Engr-in-Charge. Make : L&T/Schinieder / Epcos/ BCH as approved by GE

Material & Labour in replacement of MPP heavy duty capacitor bank long life 3 phase 440 volts of capacity 10 KVAR including necessary copper lead connection of suitable size all as directed by Engr-in-Charge. Make : L&T/Schinieder / Epcos/ BCH as approved by GE

Supply only 3 pole Capacitor duty Contactor type MOC 12.5,comprising of built-in-auxiliary contacts , 50 Hz AC rating 415 volts in replacement in existing LT panel. Make : L&T / Siemens/ Schneider as approved by GE

All as item No 64.00 above but type MOC 20

All as item No 64.00 above but type MOC 25

All as item No 64.00 above but type MOC 50

Supply & fixing in replacement power factor controller relay 6 stepLCD Display, 90 V-550V 50/60/Hz 1A/5A with RS 485 etc complete Make : L& T /SchniederABB

Supply and fixing in replacement of on onload changeover switch of 400 Amps 4 pole 415 V, panel mouting metal enclosure type without enclosure,including labour for alterration in panel etc comlete. Make : Havells/L&T / HPL/ Indoasian

Maintenance & servicing of complete capacitor bank panel of capacity upto 750KVAR including cleaning of all contacts, decarbonising of contactor contacts with petrol/CRC, checking & tightening of all cable/Bus bar connection, CT connections & replacement of worn out parts such as capacitors lugs, CT's etc. APFC relays fuses etc testing on completion for better power factor correction all as directed by Engr -in- charge. Note : Spares shall be measured & paid seperately under supply only items minor spares are deemed to be included in items rate.

Supply and fixing in replacement digital ammeter flush type 96X96 Sqmm,3 Phase, 5A, Class1 in existing LT panel with suitable fixing arrangement and repair to wiring as required at site all as directed by Engineer-in-Charge. Make : L&T Cat No WDS30IFCAOO/ HPL/ Conserve as approved by GE

Supply and fixing in replacement digital volt meter flush type 96X96 Sqmm, 0-500 volts,3 Phase,Class I in existing LT panel with suitable fixing and repair to wiring as required at site all as directed by Engineer-in-Charge. Make : L&T Cat No WDS30IFEV00/ HPL/ Conserve as approved by GE

Earthing complete with galvanised steel earth plate electrode 600x600x6mm thick burried directly in ground (Earth pit not less than 2.25 metre below ground level) with top edge of the plate not less than 1.5 metre below normal ground level connected to galvanised earth strip 32 x 6.00 mm by means of bolts nuts check nuts and protection with 40 mm dia GI Medium grade pipe and washers of galvanised iron or steel, GI strip 7.5 mtr long and plate surrounded with salt charcoal dust etc and 20 mm bore GI light grade pipe for watering, excavation and earth wire including PCC pit in cement concrete 1:3:6 type CI and 40mm thick pit cover of RCC 1:2:4 type 30 reinforced width 8mm dia MS bar @ 150 C/C both ways, furnel wiremesh and testing after completion complete all as specified and directed.

M&L Design, Manufacture, Supply, install and commission replacement of old wrusted unserviceble LED display board of following sizes having compact design vandalism resistant features and maintinance friendly, Thhe base of board made of ACP (Aluminium composit panel) 3mmthick and back side of board covered with GL sheet 24SWG, the letters and boarders made of acrylic sheet 3mm thick of colour as aprooved by GE(I). LED strip should as per requirment of letter space, the display language may be English/Hindi (Alpha numeric), its visibility should be shuitable for day and night(Out door application) and should be visible upto 25 Mtrs. (Minimum), the text effect should be static, the LED mean time between failure arrangement should not beless than 40000 hrs, suitable for poer supply 230 volts/50 Hz AC, with timer to switch ON and OFF the power supply to the display board. The board shall be suitably braced on backside with iron 40 mm X 40 X 6 mm and conneted to the mounting arrangement with sheet metal enclosure in CRCA Zinc coated sheet IP 54 grade, silver colour powder coated of minimum thickness of 40 microns alongwith aditional layer of transparent insulation film properly mounted/secured on wall/columns through stainless steel SS 304 or other applicable class mounting brackets and making good of disturbed surfaces as per original complete all as specified and directed by GE(I). (a) Recugalar board having max 60 letters of characters in English language letter or character size, height not exceeding 255 mm and back depth Max 45 mm of suitable width & one logo of dia not exceeding 450 mm and back depth 80 mm as per sample.

Material and labour for repair of LED glow sign board any size including replacement of acarlic/PVC sheet , letters any type and paisting with glue, including adapter if required at site complete testing and fixed at exixting location all as required and directed at site

Removal of unwanted vegetation/bushes/small plants shrubs around the water/electric supply installations/ inside the valve pit and surface excavation not esceeding 15 cm depth leveling the ground and removing the excavated material to a distance exceeding 50 M.

M&L for cutting, trimming of branches along the OH conductor of LT/ HT line within 2 mtr distance along both side of line and strictly all branches in one place as directed by Engineer-in-Charge.

Taking down old unserviceable security light fittings roadway lumanarie type from any height and S&F of High power LED flood light 50 Watt IP 66 Energy saving & environmental friendly long life Versatile pressure die-cast aluminium roadway luminaire with high power LEDs as light source and electronic driver fixed on pole/wall incl electric connections complete all as spfd. Make : Havells/ Wipro/ Philips/ Halonix/ Suriya

All as per item No-79.00 here-in-before but LED flood light 90/100 Watt.

All as per item No-79.00 here-in-before but LED flood light 120 Watt.

All as per item No-79.00 here-in-before but LED flood light 200 Watt.

S&F in replacement of service wire 6 Sqmm, 1100 volts grade heavy duty cable PVC insulated aluminium conductor, served with inner sheathing of PVC tape and overall PVC sheathed in service connection suspended by insulating hangers not more than 1 metre apart including 4mm suspension wire, one twin core cable flat or circular

All as per item No-83.00 but of size 10 Sqmm.

Excavation in trenches in any type of soil n exc 1.5 mtr in width and n. exc 1.5 mtr in depth and getting out all as required for laying of cables,foundation filling of poles or stays and for rerouting of cables.

Returning filling, in including spreading ,leveling, watering and well ramming in layers not exc 25 cm each all as required.

Removing excavated material to a distance not exceeding 50 meters and depositing where directed at a level not exc 1.5 mtr above the starting point.

Re-laying, jointing and testing old but serviceable MS/GI pipe line of size upto 100mm bore after cleaning including all fittings as required at site complete and making good all disturbed surfaces of wall/ floor/ road/ path to match with existing specification all as specified and directed.

M&L in replacement of M/S pipe line of size 80mm bore with socket ends, centrifugally cast class medium grade in any length laid in trenches by means of welding (For firefighting installation) in required position complete all as specified and directed.

Supply & Laying, jointing and leakage testing GI tubing medium grade 40mm bore with all fittings such as bend, tee, elbow, union, reducer etc, laid in trenches/floor/walls and making good the disturbed surface to match with existing surface as (PCC work in 1:2:4 using 20 mm graded stone aggregate/ plastering in CM 1:4 and applying finishing coat of existing treatment) complete all as specified and as directed at site. Make: Tata/ Jindal/ Prakash Surya. Notes :(i) The laying and jointing of pipes are required to be carried out in short / long streches catering to specific requirements of a purticular quarter or a group of blocks. (ii) Excavation & earth work shall be measured & paid seperately.

All as per Srl No 90.00 above but of size 50mm.

Supplying and fixing Hose box made of 18 gauge MS Sheet 800mm X 600mm X 250mm with double door with 4 mm thick glasses and door frame made of 16 gauge MS sheet painted fire red out side and brilliant white inside the box.

Supply and fixing Non Return butterfly Valve 80 mm dia complete all as specified and directed by Engr-in-charge.

Supply and fixing Gate Valve brass spindle 50 mm dia complete all as specified and directed by Engr-in-charge.

Supply and fixing C P hose of 15 mtr long complete all as specified and directed by Engr-in-charge.

Supply and fixing Fire Hydrant including valve single headed complete all as specified and directed by Engr-in-charge.

Supply and fixing Fire brigade inlet connection 2way complete all as specified and directed by Engr-in-charge.

Cleaning/removal of grass/bushes/plants/mud etc all around/inside the any type or size SWT and make SWT leakeproof by meson work with cement complete all as specified and directed all as specified and directed by Engineer in Charge. Note: All meson and cement work to make SWT Lakeproof is included in Quoted rate.

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