Complete overhauling of 4x4 TATA-207 Pickup Van of Snow Clearance Control Room Kulgam.

Amount

Laying and Jointing PVC Pipe. Heading

Dismantling of engine of TATA 207 by decoupling the engine, removing guarding/cover removing of head and valve mechanism, fuel system removal, front cover/timing case removal, removal of camshaft and pushrods, removal of flywheel ,removal of sump case ,piston connecting rod removal, crankshaft and further disassembling of all the removed assemblies and washing of these parts with HSD. (Quantity of HSD used here is given as a seperate item) The job includes the required carriage to and fro from the Snow clearence control room in Kulgam to the workshop of the firm and all tools and tackles required during the execution of the job. The job also includes reassembling of the engine post repairs and refitting to the Machine and testing of the same on rated load.

Machining Job on the Engine which includes Boring of Cylinder Block, Liner fitting, Boring of Liner, Honning, Fabrication and fitting of Valve Seats, Grinding of valve seats, Guide Valve Fitting(reeming wherever required), Grinding of Crank Shaft, Connecting rod Bush Fitting Big End and Small End. The job also includes carbide testing of the same for detection of leakages if any.

Piston Assembly Complete with , Gudgeon Pin and Circlips

Ring Set (each consisting 3 rings)

Cylinder Liner

CR Small End Bush

CR Big End Bearing Pairs

Bolt CR Cap

Nut CR Cap

Main Bearing Complete Set(Set of 5 Bearings each 2 Pc)

DG(Deep Groove) ball bearing

Thrust Washer

Oil Seal CrankShaft Front

Oil Seal CrankShaft Rear

Oil Seal Timing Case Cover Front

Oil Seal Timing Case Cover Rear

Valve guide

Inlet Valve

Exhuast Valve

seal valve guide

Valve seat ring

Spring Seat

Valve Spring

Lock retainer valve spring

Valve lock half

Gasket Cylinder Head

Timing Chain

Engine Foundation

Lube Oil Pump Assembly

Timing Belt

Air Filter

Diesel Filter element for Dual Filter kit

Lube oil filter (M.Oil Filter)

Fan Belt

Dynmo Belt

Steering Belt

Steering Oil Filter

Diesel Pipe set

Fuel Injector pipe

Fuel Return Pipe

M.Oil Pipe

Water Separator

Repairs and calibration of fuel injection pump the job includes dismantling of F.I Pump from the vehicle and shifting of pump to local workshop. The job includes replacement of nozzles(4 No), elements, Delivery Valve, fuel pump kit, Bearing and other accesories. The job also includes testing of injectors on proper pressure.

Transmission Side

4x4 Cable

Repairs To 4WD System of the Vehicle : The repair of the Tata 207 Pickup Van's 4WD system involves systematically disassembling the auxiliary gearbox (transfer case) for thorough inspection and evaluation. Critical components, including gears, shafts, and actuators, are assessed for wear, with damaged parts repaired using "build-up welding" to restore them to original specifications. Hydraulic systems, if present, undergo pressure testing to identify and rectify leaks or inconsistencies. Precision tools are used to measure tolerances, and worn components are replaced with OEM or compatible parts. The gearbox is reassembled with proper alignment and torque, followed by comprehensive testing under various conditions to ensure the 4WD system functions optimally

Electrical

Repairs to Self Starter 12-V by way of replacement of brushes, bushes and testing of the same.

Head Light

Reverse Light

Indicator Front

Indicator Rear

Wiper Arm and blade assembly RH

Wiper Arm and blade assembly LH

Heater Plug(set of 4 )

Heater Timer

RTV /Shellac tube of 100 g

Dhoti cloth of big size

HSD for cleaning and testing.

M/S MARTAND TRADERS (BID ID -2291079)