WBPWD/SEHEC/NK/NIQ24/19-20/3rd

Amount

SUB-HEAD A - CHILLER

Supply, Positioning, Starting, Testing & Commsioning of Air Cooled Scroll Chiller of capacity stated below at operating condition mentioned below having single/multiple scroll compressor driven by suitably rated hermetic / semi hermetic motor complete with all standard accessories. Air cooled condenser with factory coating against corrosion, insulated flooded / Dx chiller, flow switch at chiller outlet, interconnecting insulated refrigerant piping, refrigerant & oil (first charged), micro processor based control panel, 1" deflection screen isolator of suitable capacity all mounted on MS baseplate. Motor shall be suitable for 415V ±10%, 50 Hz ± 5%, 3-Ph AC supply. Operating conditions are furnished below:

Refrigerant - R407C

Chilled Water Inlet Temp - as per ASHRAE/ AHRI Standard

Chilled Water Outlet Temp - as per ASHRAE/ AHRI Standard

Ambient Temperature - 40ºC

Fouling factor Evaporator & condenser as per ASHREE and AHRI

IPLV shall be as per latest BEE circular for ECBC buildings

IKW/TR at design condition shall be as specified by AHRI/ECBC

Required cush foot mounting arrangement

[Make - As per Approved Make]

Minimum Refrigeration Capacity - 44 TR (Actual) at the above operating conition and AHRI condition

Minimum Refrigeration Capacity - 22 TR (Actual) at the above operating conition and AHRI condition

SUB-HEAD B- CHILLED WATER PUMP

Supply, Installation, Testing and Commissioning of Back - Pullout Casing Chilled water pump set capable of delivering 135 USGPM of water . duly insulated with 32mm thik Nitrite Rubber , Each comprising of Suitable HP, TEFC Squirrel Cage Induction Motor with class "B" insulation, 1440 rpm synchronous speed, suitable for operatation on 415 ± 10% volts, 3 phase, 50 Hz A.C. supply. The Pump / Motor shall confirm to IE2 Standard and 81.4% Efficiency. 150 mm dia dial type pressure gauges for inlet & outlet, mounted on common MS base plate, complete as per specifications etc. as required. (1 Working + 1 Standby) , The Motor shall have IP65, all weather proof, isolator with lockable arrangement.

The item included suitable cush foot mounting arrangement with rubber flexible below. [Make - As per Approved Make]

SUB-HEAD C - AHU

FLOR MOUNTED AHU

SITC of factory built floor mounted chilled water double skin type horizontal/vertical air handling units made of 25 mm thick panels consisting of preplasticized G.I. casing of thickness 0.8mm outside layer and 0.8 mm inside layer with polyurethane foam (PUF) insulation factory injected between them by injection moulding machine, complete with blower section with blower suitable for static pressure as required, minimum 2 bend GSS/PVC eliminators,cooling coil section with aluminium finned copper tubes (tubes thickness not less than 0.5 mm) cooling coil of 6 row deep (for 70 mm TPS) or 8 row deep (for 125 mm TSP), filter section with

washable synthetic type air prefilters (90% down to 10 micron) and fine filter (95% down to 5 micron), belt drive package with TEFC drive motor of efficiency class IE3 suitable for 415 ± 10% V, 50Hz, 3 Phase AC supply suitably designed for varialbe frequency drive applications including SITC of suitable VFD, drain connections, stainless steel (18G) drain pan with PUF insulation, 150 mm dia. dial type pressure gauges (2 Nos.)and industrial type thermometres (2 Nos.) at the inlet and outlet of coil, autopurge valve wherever required, necessary vibration isolation arrangement etc. complete as per specification and of following Capacities [Make - As per Approved Make]

70 MM total Static Pressure

CEILING SUSPENDED AHU

SITC of factory built ceiling suspended type double skinned chilled water air handling units fabricated out of extruded aluminium section with 0.6mm pre-plasticized / pre coated galvanised steel sheet outside & 0.6mm plane galvanised steel sheet inside with farward curved blower, blower section and blower motor TEFC type suitable for operation on 415 ± 10% V, 50Hz± 5% , 3 Phase AC supply, 6 row cooling coil made of Aluminium finned copper tube with coil section, pre filter section with non woven synthetic pre-filter (90% down to 10 micron) and fine filter (95% down to 5 micron), polished stainless steel drain pan made out of 22SWG sheet duly insulated complete with motor , direct / belt drive as mentioned below etc. without face and bypass dampers. All direct driven fan motor shall be sourced from fan manufacturer & factory fitted only.

The AHU panel shall be insulated with 23mm thick & 36 kg/m3 density PU foam. The motor & blower assembly shall be mounted on Aluminium extruded section only. The complete AHU shall conform to standard specification. The face velocity across cooling coil shall be limited to 152 MPM maximum. The supply blower motor shall be VFD operated including suitable VFD & their necessary control etc as required. [Make - As per Approved Make] The capacity of Air handlers shall be as follows :

5750 CFM 70MM Total Static Pressure

UVC EMITTER.

SITC of UVC EMITTER for the above AHU's for prevention of fungus in the chilled water cooling coils. The minimum UV intensity in the coils shall be between 600 to 700 UW-SEC/CM2 for Ots. The unit shall be UL Listed (UL-1995) [Make - As per Approved Make]

SUB-HEAD H - CHILLED WATER PIPING SECTION [Make - As per Approved Make]

Supplying, laying/ fixing, testing and commissioning of following nominal sizes of chilled water piping inside the building (with necessary clamps, vibration isolators and fittings but excluding valves, strainers, gauges etc.) duly insulated with following closed cell elastometric nitrile rubber of minimum 45 Kg / m3 density, thermal conductivity 0.037 W/MK or better at 20 deg mean temperature class ‘O’ insulation applied by suitable adhesive complete including repairing of damage to building etc. as per specifications and as required complete in all respect. [ Note:-The Pipes of sizes 150 mm & below shall be M.S. ‘C’ class as per IS : 1239 and pipes size above 150 mm shall be welded black steel pipe heavy class as per IS: 3589, from minimum 6.35 mm thick M.S. Sheet for pipes upto 350 mm dia. and from minimum 7mm thick MS sheet for pipes of 400 mm dia and above.

125 mm dia. (32 mm thick insulation)

100 mm dia. (32 mm thick insulation)

80 mm dia. (32 mm thick insulation)

65 mm dia. (32 mm thick insulation)

50 mm dia. (32 mm thick insulation)

SUB-HEAD H - CHILLED WATER PIPING VALVES & FITTINGS (with necessary insulation) [Make - As per Approved Make]

BUTTERFLY VALVE (MANUAL) with C I body SS Disc, Nitrile Rubber Seal & O- Ring PN 16 pressure rating for chilled water/ hot heater circulation as specified

125 mm dia.

100 mm dia.

80 mm dia.

65 mm dia.

50 mm dia.

BALANCING VALVE WITH BUILT IN MEASURING FACILITY with C I body flanged construction with EPDM coated disc with long pitch with protected out pipe insulation & PN 16 pressure rating for chilled / hot water circulation as specified.

100 mm dia.

80 mm dia.

65 mm dia

50 mm dia.

Auto Air Vent with Ball Valve

NON - RETURN VALVE with duel plate of C I body SS plates vulcanized NBR seal flanged end & PN 16 pressure rating for chilled / hot water circulation including insulation as specified.

100 mm dia Each

3-WAY MIXING VALVE WITH ACTUATOR, LINKAGE & THERMOSTAT The three way modulating valves shall be provided in chilled water line to the cooling coil of Air- handlers which is actuated by a proportionate thermostat. These valves shall consist of bronze metal valve body with stainless steel trim with linear flow characteristics. Modulating motor shall be suitable for operation with a signal of 0-24 volt DC. The pressure drop across valve for air-handler unit shall not exceed 5.0 PSI. The valve linkages shall be of the same make as of valves & modulating motor.

65 mm dia.

50 mm dia.

Y - STRAINER of Ductile CI Body flanged ends with stainless steel strainer for chilled / hot water circulation including insulation as specified.

100 mm dia

S&F of water Flow switch

Providing and fixing in position the industrial type pressure gauges with gun metal / brass valves complete as required

Providing & fixing in position the mercury in glass industrial type thermometres.

DRAIN PIPE FOR CHILLED WATER SYSTEM WITH INSULATION:-

SITC of Drain piping with GI B Class pipes with fittings duly insulated with 25 MM THICK "TF" qulaity (16 Kg/CuM density) EPS section, Vapour barrier and covered with sand, cement and plaster with GI chicken wire mesh along with necessary quantities of supports, flanges, bends, elbows, fittings, nutbolts,gaskets etc: [ Make - As per Approved Make]

a) 50 mm NB

Supply and installation of 500 L HDPE Expansion Tank (Mk.Patton/Syntex) along with 1 No Float Valve and 3 Nos isolation valves for necessary connections including thermal insulation work by 75 mm thick Expanded Polystyrene covered with GI Chicken wire mesh, vapour barrier and 12 mm thick sand cement plaster cover[Make - As per Approved Make]

SUB - HEAD I - DUCT WORKS INCLD ALL ACESSORIES [Material Make - As per Approved Make]

Supply, installation, balancing and commissioning of fabricated at site GSS sheet metal rectangular/ round ducting complete with neoprene rubber gaskets, elbows, splitter dampers, vanes, hangers, supports etc. as per approved drawings and specifications of following sheet thickness complete as required.

Supplying & fixing of powder coated extruded aluminium Supply Air Grills with aluminium volume control dampers as per specifications.

Supplying & fixing of powder coated extruded aluminium Return Air Grills with louvers but without volume control dampers complete as required.

Supplying, Fixing,testing and commissioning of fire dampers in supply air duct/main branch and return air path as and where required of required sizes i/c control wiring,the damper shall be motorized and spring return so as to close the damper in the event of power failure automatically and open the same in case of power being restored. The spring return action shall be inbuilt mechanism and not externally mounted. The damper shall also be closed in the event of fire signal complete as required and as per specifications.

Fire damper

Actuator

Supply and fixing of acoustic lining of supply air duct and plenumn with with 10mm thick open cell nitrile rubber(class O) of density 140Kg / Cum-160 Kg / Cum insulation with bolts nuts GI washers etc as required.

Supply & fixing of underdeck insulation with 50mm thick TF quality Expanded polysterene slab.

Supplying and fixing of following thickness duly laminated aluminum foil of mat finish closed cell Nitrile rubber (Class “O”) insulation on existing duct after applying suitable adhesive for Nitrile rubber. The joints shall be sealed with 50 mm wide and 3 mm thick self adhesive nitrile rubber tape insulation complete as per specifications and as required.

Supply and fixing of Opposed blade GI Duct Damper of 18 G GI sheet and frame.

Supplying, fixing, testing & commissioning of powder coated extruded aluminium section fresh air grill in AHU room with aluminium volume control dampers, bird screen etc complete as required.

ELECTRICAL PANEL [Material Make - As per Approved Make]

SITC of of LT, Cubicle Type, Floor Mounted , totally enclosed, fully compertmentalized electrical control panel suitable for operation at 415 Volt, 50 Hz, as per size, design & drawing to be approved by EIC. The panel board will be fabricated by CPRI approved panel maker as per detail specification below.

The general construction of the pannel will conform to IS 8623:93 as ammended uptodate. The Degree of IP protection for the enclosure will be IP-42.It will have multi tier arrangement, having necessary cable alley at both end, with rigid and self supporting structure fabricated with sufficient no. of channels & covered by 2mm thick CRCA sheet with base structure by 75x40x4mm channel.

All incoming, outgoing SFUs /MCCBs are to be housed in respective compartments with hinged and gasketted doors at the front. All the doors should have pannel lock arrangements in such a fashion that it cannot be unlocked unless the respective feeder remains OFF. The rear of the pannel should have gasketted wire net guard for ventillation and arrangement shall be made for easy access to each compatment by providing rear doors with locking system.

The pannel is to be properly gasketted to prevent the dust and vermin. All vertical and horizontal bus bar chamnbers are to be properly arranged and all electrical switches, busbars are to be fixed by MS nut-bolts on suitable hylam board / non - hygroscopic insulators of adequate size and dimensions. The outgoing feeder connections from respective switches are to be made at the rear side of the pannel by means of bus-bar/multicore copper cables, to be terminated on bolted type terminals for cable connections or bush insulators for bus connection

It will be powder coated after seven tank pretreatment process.2 Nos copper strip of size as per IS shall be fixed all around the panel and will be connected to 2 nos copper earth bus bar connected to incoming earth conductor.All tests should be made for the complete panel.The following 415 / 230 Volt Open Execution Type switches with fuses & accessories will be fixed in the panel.( THE INCOMING MCCB WILL BE OF LEGRAND MAKE AND OUTGOING SWITCHES WILL BE OF SIMENS MAKE,All the other accessories will be Legrand /Simens/L&T Make and as per manufacurers standard ].

INCOMING

(i)160 Amps, 415 volts, 4 Pole MCCB [50 kA (Ics)] breaking capacity, with microprocessor release and rotary operating handle - 1 no.

BUSBAR

A. 500V, 200A capacity 4 Bar copper bar -1 Set

OUTGOING

A. 125 Amps, 415 volts, 3 Pole MCCB [36 kA (Ics)] breaking capacity, with microprocessor release and rotary operating handle - 2 no.

B. S&F 40 Amps, 415 volts, 3 Pole MCB with S&F 415V Fully Automatic Star-Delta stater For Chilled Water Pump incl necessary connection.

CONTROL & ACCESSORIES

ACCESSORIES

(i) Load Manager Class 1.0 accuracy Load Manager 3 Ph 4 W 240V 5A with RS 485 port ( For measurement of V, A, F, kW, kWh ) with 3 nos. 160 / 5 Amps bar primary type CTs 15 VA burden Class 1.0 accuracy, and 3 nos. back up 2 Amps HRC fuse or SPMCBs 10 kA breaking capacity - 1 Set.

(ii) 3 nos. phase Indication lamps LED type in RYB colours with toggle switches and 3 nos. of 2 Amps back up HRC fuse or SPMCBs 10 kA breaking capacity, 1 no. breaker ON indication lamp, fuses, circuits as per standard practice, auxiliary contacts for positive interlocking of the breakers as required - 1 Set.

(iii) The Panel should have provision for interconnection/interlocking arrangement with VAV, Fire damper, Fire Panel etc.

An Autocad generated drawing with bill of materials must be approved from EIC before starting the construction of Panel.

VFD Bypass AHU Starter Panel [Make - As per Approved Make]

Supply, installation, testing and commissioning of wall mounted cubical type LT distribution control panel, VFD Bypass Starter control Electrical Panel Board fabricated from sheet steel comprising with following accessories incl. internal wiring earthing & painting.

a) Suitable MCCB rating as incomer & MCB for outgoing as per the ratings of AHU motor and Heater

b) DOL / SD starter as per HP ratings

c) VFD Bypass Starter as per HP ratings

d) Terminal block for power distribution.

e) Contactor, auxilary contractor, over load relay, with inbuilt single phasing protection.

f) Phase indicating lights and indicating light for ON , OFF & TRIP status.

h) Wiring for microswitch for stopping the fan when fire damper closes.

(i) Panel mounted digital Ammeter in 96x96 mm² (AE / HPL)

(j) Panel mounted digital Voltmeter in 96x96 mm² (AE / HPL) [0 - 500 V]

(k) One no DC Relay for sensing Fire Detection system.

(l) Danger Board.

The Panel should have provision for interconnection/interlocking arrangement with VAV, Fire damper, Fire Panel etc.

An Autocad generated drawing with bill of materials must be approved from EIC before starting the construction of Panel.

-Complete set for following AHU bypass starter panel

Supplying of one number 1.1 KV Grade XLPE insulated and PVC sheathed aluminium conductor cable ( Armoured ) Al cable conforming to IS: 7098 / 1988 with its latest amendment of following size.[Make - As per Approved Make]

4Core 95 Sq. mm

4Core 50 Sq. mm

4Core 16 Sq. mm

4Core 4 Sq. mm

Supplying of one number 1.1 KV Grade XLPE insulated Cu cable [Make - As per Approved Make]

7 core 2.5 sq.mm

3 core 2.5 sq.mm

Laying of cable as below, through existing cable tray/surface on wall as per direction of the EIC.

4Core 95 Sq. mm

4Core 50 Sq. mm

4Core 16 Sq. mm

4Core 4 Sq. mm

7 core 2.5 sq.mm

3 core 2.5 sq.mm

Supplying and fixing compression type gland complete with brass gland, brass ring & rubber ring for dust & moisture-proof entry of XLPE/PVC armoured cables as below including finishing the end of following XLPE/PVC armoured cables by crimping method incl. supplying and fixing solderless socket (Dowels make), tapes, anticorrosive paste & jointing materials

4Core 95 Sq. mm

4Core 50 Sq. mm

4Core 16 Sq. mm

4Core 4 Sq. mm

7 core 2.5 sq.mm (Cu cable)

3 core 2.5 sq.mm (Cu cable)

Supplying & fixing earth busbar of galvanized (Hot Dip) MS flat 25 mm x 6 mm on wall as per GS

Connecting the equipments to earth busbar including S & F Solid GI (Hot Dip) wire/flat of size as below as per GS

25 mm x 3 mm

Supply & Fixing of perforated GI cable tray with perforation not more than 17.5% suspended from ceiling incl. S&F GI connector, 6mm dia MS suspender, bolts & nuts, steel fastener etc. as required of the following size. Incl. Al painting of MS support With S&F 25x25x3mm angle iron support

Supply & Fixing of GI cable tray suspended from ceiling incl. S&F GI connector, 6mm dia MS suspender, bolts & nuts, steel fastener etc. as required of the following size. Incl. Al painting of MS support With S&F 25x25x3mm angle iron support

600 MM LADDER TYPE

400 MM LADDER TYPE

Making necessary Brick work complete with plastering & net cement finishing for installation of Chiller/Panel etc. including removing of rubbish as per direction of the EIC.

Terms and condition

The Agency must procure the materials from the Manufacturer / OEM or from their authorised sales channel so that the standard warranty / support of the Manufacturer / OEM becomes applicable to the products to be delivered and installed by them.

Documents that authenticates such procurement from the Manufacturer / OEM or from their authorized sales channel and standard warranty / support should be sent from the e-mail of the Manufacturer / OEM / authorized sales channel to the e-mail of Engineer-in-Charge and hard copy of it to be submitted during execution, of work/submission of bill.

If any refurbished material is supplied and installed, penal action will be taken as per existing rules

Defect Liability period 1 (One) Year

(Rates should be Quoted inclusive of all taxes & duities and L.W.C. @ 1% as applicable)

BLUE STAR LIMITED

EVAC ENGINEERING PROJECTS PVT. LTD