REPAIR/MAINT OF DG SET, AMF PANEL/LT PANEL OF DG SET AND SPECIAL POWER SUPPLY IN TECH AREA/SINGPUR AT AF STN GWALIOR

Amount

M/L for Maintenance and servicing of standby DG Set complete including draining out of diesel from tank , cleaning the tank thoroughly and refilling the drained out diesel, draining out engine oil from the sump, cleaning the sump thoroughly and refilling the sump with new engine oil to it’s required level, replacing the fuel filter, lubricating oil filter , check & clean air cleaner , change air cleaner elements, check coolant level & make up the same ,drain the fuel filter & water separator ,filling the starting batteries with electrolyte/distilled water to maintain the required specific gravity, replace the u/s brass connectors for batteries, cleaning of battery terminals & applying petroleum jelly to battery terminal posts & brass connectors, including M&L for changing of V-belts, checking of exhaust leakage, governor, breathers etc, adjust/set the same for proper functioning of DG Set, checking of fuel, oil and water/ coolant level etc, adjusting and keeping the fan belts to the desired tension, tightening all the bolts and nuts to the required torque etc, cleaning the DG Set with accessories as prescribed by the manufacturer and test for satisfactory running of DG set for two hour at connected load and record shall be made in respect of RPM , oil pressure , oil temprature , coolent temprature, frequency , load current , battery charging , fuel consumption etc complete all as spicified and directed by Enginner in Charge for 7.5 KVA to 30 KVA D G set ,and fire pump sets. Make - Kirloskar/CG /Ruston/Cummins/ AhokA Leyland or any make .

All as per item No.1.00 here-in-before but for 40 KVA to 63 KVA DG Set Make :- Kirloskar/Cummins etc.

All as per item No.100 here-in-before but for 100 KVA to 125 KVA DG Set Make :- Kirloskar/Cummins etc.

All as per item No.1.00 here-in-before but for 160 KVA DG Set Make :- Kirloskar/Cummins etc.

All as per item No.1.00 here-in-before but for 200 KVA 250 KVA DG Set Make :- Kirloskar/Cummins etc.

All as per item No.1.00 here-in-before but for 320 KVA DG Set Make :- Kirloskar/Cumminsetc.

All as per item No.1.00 here-in-before but for 380 KVA to 400 KVA DG Set Make :- Kirloskar/ Cummins ,etc

All as per item No.1.00 here-in-before but for 500 KVA DG Set Make :- Kirloskar/ Cummins ,etc Note for BOQ Item No 1.00 to 8.00 1. Engine oil for refilling will be measured and paid Seprately 2. Coolant for make up will be measured & paid separately 3. DHPP will be issued by dept for testing and top up in tank only. 4. The Make of Fuel filter , Oil Filter , V belt & component will be as per existing or suitable make. 5.Spray painting of DG set as per existing colour including preparation of old surfaces all as directed by Engineer -in -Charge . 6. The rate quoted against item No. 1.00 to 8.00 is deemed to be inclusive of any break down attendance / rectification during contract period with in 72 hours of complaint received. failing which penalty @ 3000.00 per day will be recoverd from work done statemenet till rectification . 7. A register for record of servicing & break down attendence shall be maintained by contract duly signed by JE /Engineer-in -Charge . 8. Cost of spares & labour charges for attending break down shall be paid under relevant item of this schedule here in after.

Supply and fill lubricating oil for DG Sets all as specified and directed. Make: Castrol

Supply and fill coolant for radiator all as specified and directed. Make :- TVS

Dismantling the water pump of the DG Set, taking out and replaceing with the worn out parts, refixing the water pump after repair and testing complete all as specified and directed for following D G set:-

Up to 50 KVA DG set.

62.5 KVA to 63 KVA DG set.

100 KVA to 125 KVA DG set.

320 KVA to 500 KVA DG set

Material and labour for servicing of self-starter assembly of DG Set ,by disconnecting the self starter assembly from the engine and dismantling the self-starter assembly for followiong DG set and cleaning all accessories , replace worn out parts like carbon brush, bush, contact plates, jumping leads etc and re-tapping the field coil and varnishing all as directed for following DG set :

7.5 KVA 30 KVA DG set

40 KVA to 63 KVA DG set

100 KVA to 160 KVA DG set

200 KVA to 320 KVA DG set

380 KVA to 500 KVA DG set

Disconnection and dismantling the fuel injector pump assembly from its original position & servicing by cleaning / oiling / servicing of fuel injector pump assembly , removing and replacement fuel injector pump repair kit & fuel pipe including calibration complete & refixing the same all as directed by Engineer-in-charge for following DG set :-

7.5 KVA to 30 KVA DG set

40 KVA to 63 KVA DG set

100 KVA to 160 KVA DG set

200 KVA to 320 KVA DG set

380 KVA to 500 KVA DG set

S&F in repair RPM meter on DG set complete all as specified and directed.

S&F in repair oil pressure Gauge on DG set complete all as specified and directed.

S&F in repair oil temperature Gauge on DG set complete all as specified and directed.

S&F in repair water temperature Gauge on DG set complete all as specified and directed.

S&F PVC insulated standard copper conductor cable 2 mtr length each soldered with 2 Nos brass battery terminals suitable for 120/150/180 AH 12 V DC battery complete all as specified and directed.

Supply and fix in repairs the following DG spares including testing complete all as directed by Engineer-in-Charge :-

AVR unit complete for 40 KVA to 100 KVA DG Set

AVR unit complete for 125 KVA to 200 KVA DG Set

AVR unit complete for 250 KVA to 320 KVA DG Set

AVR unit complete for 320 KVA 500KVA DG Set

Silicon Rectifier

High pressure pipe complete set

Pipe assembly consisting of banjo bolt,copper washer,dual bango bolt ,leak of pipe etc.

Air cleaner

Diesel return pipe

Thermostaste

Oil senser

Injector assembly

V Belt for fan radiator upto 500 KVA Set

Flexible rubber couping star type capacity alternator coupled with engine Make : Dunlop for 40 / 63 KVA

Supply of Hose pipe set for following capccity of DG set .

DG set capcacity 15 to30 kva

DG set capcacity 40 to 63 kva

DG set capcacity 100 to 160 kva

DG set capcacity 200 to 250 kva

DG set capcacity 320 kva

DG set capcacity 380 to 500 kva

Disconnection and taking out the turbo charger assembly complete from the Engine of any make of 40 KVA to 63 KVA DG Set, strip opening of turbo charger and replacement of turbo charger repair Kit , assembling the complete part of the turbo charger and fixing back to the engine the testing and commissioning for satisfactory working complete all as specified and directed.

Disconnection and taking out the turbo charger assembly complete from the Engine of any make of 100 KVA to160 KVA DG Set , strip opening of turbo charger and replacement of turbo charger repair Kit , assembling the complete part of the turbo charger and fixing back to the engine the testing and commissioning for satisfactory working complete all as specified and directed.

Disconnection and taking out the turbo charger assembly complete from the Engine of any make of 200 KVA to 250 KVA DG Set, strip opening of turbo charger and replacement of turbo charger repair Kit , assembling the complete part of the turbo charger and fixing back to the engine the testing and commissioning for satisfactory working complete all as specified and directed.

Disconnection and taking out the turbo charger assembly complete from the Engine of any make of 320 KVA to 500 KVA DG Set, strip opening of turbo charger and replacement of turbo charger repair Kit , assembling the complete part of the turbo charger and fixing back to the engine the testing and commissioning for satisfactory working complete all as specified and directed.

Supply & fix in repair self starter assembly 12 volt compleate for 7.5 KVA to 63 KVA DG set as per existing Make.

Supply & fix in repair self starter assembly 12 volt compleate for 100 KVA to 160 KVA DG set as per existing Make.

Supply & fix in repair self starter assembly 24 volt compleate for 200 KVA to 320 KVA DG set as per existing Make.

Supply & fix in repair self starter assembly 24 volt compleate for 380 KVA to 500 KVA DG set as per existing Make.

Supply & fix in repair Fly wheel ring by removing alternator from engine for 50 KVA to 63 KVA DG set complete all as specified and directed.

Supply & fix in repair Fly wheel ring by removing alternator from engine for 100 KVA to 125 KVA DG set complete all as specified and directed.

Supply & fix in repair Fly wheel ring by removing alternator from engine for 200/320 KVA DG set complete all as specified and directed.

Supply & fix in repair Fly wheel ring by removing alternator from engine for 380 to 500 KVA DG set complete all as specified and directed.

Supply & fixing in repair fuel pipe assembly set for supply and returning complete all as specified and directed.

Supply & fixing in repair the turbo charger assembly complete of 40 KVA to 100 KVA DG Set complete all as specified and directed.

Supply & fixing in repair the turbo charger assembly complete of 125 KVA to 200 KVA DG Set complete all as specified and directed.

Supply & fixing in repair the turbo charger assembly complete of 250 KVA to 500 KVA DG Set complete all as specified and directed.

S & F following items in AMF Panel of any description and in any position of capacity DG Set upto 500 KVA including checking AC/DC circuits, tightning of all power / control wiring connection and replacement of unserviceable control wiring with suitable size, single core, copper conductor, flexible, PVC insulated, unsheathed cable suitable upto 1100 volts confirming to IS-694, taking out, removing and replacement of unserviceable parts / spares / items to make AMF functional inclusing testing complete all as specified and directed.

Pla relay 24 Volts DC, 11pin, 2 change over, cat part No. 2C/O – MPC -24D of pla make or equivalent of Eagle man.

Pla relay 12 Volts DC, 11pin, 2 change over, cat part No. 2C/O – MPC -12D of pla make or equivalent of Eagle man.

Ammeter size 96 mm X 96mm, flush mounted digital type, three phase of class 1.0 complete all as specified and directed. Make: HPL / Rishab / MECO / Schneider.

Voltmeter size 96 mm X 96mm, flush mounted digital type, three phase, class 1.0 complete all as specified and directed. Make: HPL / Rishab / MECO / Schneider.

Frequency meter size 96 mm X 96mm, flush mounted digital type, three phase, class 0.2 complete all as specified and directed. Make: HPL /Rishab / MECO / Schneider.

Under voltage relay suitable for 3 phase 415 volts, AC supply complete all as specified and directed. Make: PIC / Aditya Electronic

Engine starting relay with sequence timer & master timer suitable for 12 / 24 Volts DC supply complete all as specified and directed. Make: PIC / Aditya Electronic

Electronic timer, time range from 3 seconds to 10 seconds , suitable of 12/ 24 Volts, 50 Hz, AC supply complete all as specified and directed. Make : L&T / PIC / Aditya Electronic.

Rectifier 4 plates, single phase, having charging rate 15–20 Amp per minute for 12/24 Volts DC battery charge complete all as specified and directed. Make : Usha / URI / Kirloskar.

Rectifier 8 plates, single phase, having charging rate 15–20 Amp per minute for 12/24 Volts DC battery charge complete all as specified and directed. Make : Usha / URI / Kirloskar.

LED Indicator 22.5mm for 12 /24 volts AC/DC supply complete all as specified and directed. Make: L&T/ BCH / Seimens / ABB.

Battery charging transformer 0 to 10 Amperes, 12 Volts DC tapping 0-12-18-24 Volts complete all as specified and directed.

MCB single pole, 10 KA, rating 6 to 32 Amps ‘C’ series, 240 volts complete all as specified and directed.

Dismantling of alternator assly of DG Set of 200 KVA to 400 KVA capacity and taking out U/S Excitation winding and rewinding of excitation coil with supper enamelled copper winding all as per specified and directed.

M&L for repairing of canopy of DG set by carrying out repairing of door with replacement of broken hinges including nuts, bolts/welding etc as per requirement, cleaning of base of foundation and painting with black paint MS channel with two coats including touching of paint at cannopy where required complete all as specified and directed

S&F in repair lead acid battery DC 12 Volts, 150 AH complete all as specified and directed. Make - Exide/Amron/Sonic.

S&F in repair lead acid battery DC 12 Volts, 180 AH complete all as specified and directed. Make - Exide/Amron/Sonic.

Material and labour for dismantling and taking out and rewindind of Alternator stator assembly of 160 KVA to 250 KVA DG Set and rewinding of approved suitable gauge super enamel insulated copper winding wire with necessary insulating materials reassembling and transportation to workshop and bring back to orgins at installation and fixing,testing and commissioning complete all as specified and directed by Eng-in-charge.

All as per item No. 55.00 here-in-before 20 KVA Alternator and exiting coil all as per directed by Engg-in-charge

M & L for disconnecting taking out excitation coil 125 KVA Alternator and Excitation winding and rewinding of excatation coil with super enamelled copper winding wire of same gauge quanity,assembling of alternator, refitting and testing complete all as specified and directed.

Materal and labour for spray painting of old painted sarfaces of DG Set 200 KVA and spray painting with approvd colour synthetic enamel paints including basechannel complete all as directed by Eng-in-charge.

All as item No. 58.00 here-in-before but 125 KVA DG Set

S & F in repair governor control unit for electronic governor suitable for DG Sets of capacity upto 125 KVA Make: Kirlosker / Cummins

S & F in repair governor control unit for electronic governor suitable for DG Sets of capacity 160 to 250 KVA Make: Kirlosker / Cummins

S & F in repair governor control unit for electronic governor suitable for DG Sets of capacity 320 KVA to 500 KVA Make :Kirlosker / Cummins

S&F in repair Actuator ETR fuel control unit of cummins/Kirloskar make DG sets of 380-500 KVA capacity complete all as specified and directed.

S&F in replacement engine electronic (instrumentation) digital panel comprising of starting switch ON/OFF water temp display, hour meter cum RPM display, lubricant oil pressure display, lubricant oil tempreture display, battery charing display, safety alarm against high water temp and lubricant oil pressure for cummins/Kirloskar make DG Set of 250-500KVA capacity complete all as specified and directed

Dismantling of alternator assly of DG Set of capacity 200 KVA to 400 KVA and taking out U/S Excitation winding and rewinding of excitation coil with supper enamelled copper winding all as per specified and directed.

M&L for repairing of canopy of DG set by carrying out repairing of door with replacement of broken hinges including nuts, bolts/welding etc as per requirement, cleaning of base of foundation and painting with black paint MS channel with two coats including touching of paint at cannopy where required complete all as specified and directed

Supply and fix in repair of following MCCBs/ ON LOAD change over switches for AMF panel complete all as specified and directed. (a) MCCB, 4 pole, 100 Amps, breaking capacity Icu = 25 KA.

(b) MCCB 3 pole, 125 Amps, breaking capacity Icu = 25 KA.

(c) MCCB, 4 pole, 160 Amps, breaking capacity Icu = 25 KA.

(d) MCCB, 4 pole, 200 Amps, breaking capacity Icu = 25 KA

(e) MCCB, 4 pole, 250 Amp, breaking capacity Icu = 35 KA

(f) MCCB, 4 pole, 315/320 Amp, breaking capacity Icu = 36 KA

(g) MCCB, 4 pole, 400 Amps, breaking capacity Icu =36 KA

(h) MCCB, 4 pole, 630 Amps, breaking capacity Icu = 50 KA

(j) ON LOAD change over switch, 4 pole, 630 Amps, in open execution/Panel mounting, front operated.

(k) ON LOAD change over switch, 4 pole, 400 Amps, in open execution/Panel mounting, front operated.

(l) ON LOAD change over switch, 4 pole, 315/320 Amps, in open execution/Panel mounting, front operated.

(m) ON LOAD change over switch, 4 pole, 250 Amps, in open execution/Panel mounting, front operated.

(n) ON LOAD change over switch, 4 pole, 200 Amps, in open execution/Panel mounting, front operated.

M/S Amit Traders

lodhi builders

M/s Anupam Construction Co.