REPAIR/ MAINTENANCE OF DG SETS AND CONNECTED ITEMS INSTALLED AT WATER SUPPLY INSTALLATIONS AT VARIOUS LOCATION UNDER GE (UTILITY) BATHINDA AT BATHINDA MIL STN

Amount

M&L for 'B' check of DG Sets of capacity 20KVA to 63KVA complete as per following :-(i)Draining out engine/lubricant oil, flushing including filling fresh oil after drain out old oil by skilled tradesman of DG set including replacement of oil pan /chamber gasket. (ii)S& F in replacement lubricant oil filter element. (iii)S&F in replacement fuel filter element. (iv)S&F bypass filter element. (v)checking and applying grease to battery terminals and checking its specific gravity including topping of distilled water /acid as required. (vi) General cleaning of oil/fuel spills, grease spots etc.(vii) Checking of belt tension and adjusting as per requirment.

All as per item No 1 above but DG set capacity 100 KVA to 200 KVA. Make Kirlosker

All as per item No 1 above but DG set capacity 320 KVA. Make Kirlosker

M&L for 'C' check of DG Sets of capacity 20KVA to 63KVA complete as per following :-(i)Draining out engine/lubricant oil, flushing including filling fresh oil after drain out old oil by skilled tradesman of DG set including replacement of oil pan /chamber gasket. (ii)S& F in replacement lubricant oil filter element. (iii) S&F in replacement fuel filter element. (iv) S&F bypass filter element. (v)checking and applying grease to battery terminals and checking its specific gravity including topping of distilled water /acid as required. (vi) General cleaning of oil/fuel spills, grease spots etc.(vii) Checking of belt tension and adjusting as per requirement (viii) Checking all electrical conditions. (ix) Checking pollution level ((x) Change water separator and radiator cleaning with chemical (xi) Change hydraulic governor oil, Change aneroid oil, check aneroid adjustment, Replacement aneroid breather (xii) Clean radiator externally. Check fan hub/ Idler and water pump/ idler. (xiii) Inspect units. Replace as required (Alternator / Generator, Starter etc). Check air cleaner if required (Amount of air filter will be paid separately) Evacuator valves change if required.

All as per item No 4 above but DG set capacity 100 KVA to 200 KVA. Make Kirlosker

All as per item No 4 above but DG set capacity 320 KVA. Make Kirlosker

Taking out the self starter (24 Volt) of DG Set capacity 320 KVA (Make-Kirloskar) and shifting to workshop for rewinding of armature including replacement of unserviceable, bushes & minor parts & reinstalling the same after testing complete as specified. (Note:-Bentex wheel if replaced shall be measured and paid separately under relevent item here in after as supply only)

Taking out the self starter (24 Volt) of DG Set capacity 200 KVA (Make-Kirloskar) and shifting to workshop for rewinding of armature including replacement of unserviceable bushes & minor parts & reinstalling the same after testing complete as specified. (Note:-Bentex wheel if replaced shall be measured and paid separately under relevent item here in after as supply only )

Taking out the self starter (24 Volt) of DG Set capacity 100KVA (Make-Kirloskar) and shifting to workshop for rewinding of armature including replacement of unserviceable, bushes & minor parts & reinstalling the same after testing complete as specified. (Note:-Bentex wheel if replaced shall be measured and paid separately under relevent item here in after as supply only)

Taking out the self starter (12 Volt) of DG Set capacity 20KVA to 63 KVA, (Kirloskar make) and shifting to workshop for rewinding of armature including replacement of unserviceable, bushes & minor parts & reinstalling the same after testing complete as specified. (Note:-Bentex wheel if replaced shall be measured and paid separately under relevent item here in after as supply only)

Taking out the charging alternator of DG Set capacity 320KVA and shifting to workshop for rewinding of armature including replacement of rewinding unserviceable bushes & minor parts & reinstalling the same after testing complete as specified.

Taking out the charging alternator of DG Set capacity 200 KVA and shifting to workshop for rewinding of armature including replacement of rewinding unserviceable, bushes & minor parts & reinstalling the same after testing complete as specified.

Taking out the charging alternator of DG Set capacity 100 KVA and shifting to workshop for rewinding of armature including replacement of rewinding unserviceable, bushes & minor parts & reinstalling the same after testing complete as specified.

Taking out the charging alternator of DG Sets of capacity 20 KVA to 63 KVA (Make - Kirloskar) and shifting to workshop for rewinding of armature including replacement of unserviceable, bushes & minor parts & reinstalling the same after testing complete all as specified.

Servicing of radiator assembly of DG Set 200 KVA and replacement of minor parts to make it operational including descaling of tubes with solution and chemicals and compressed air blast including transportation to workshop and back and re-fixing after testing complete and making it leak proof including replacement of worned out tubular hoses alongwith clip etc complete all as specified and directed.

Servicing of radiator assembly DG Sets 20 KVA to 63 KVA and replacement of minor parts to make it operational including descaling of tubes with solution and chemicals and compressed air blast including transportation to workshop and back and re-fixing after testing and making it leak proof complete all as specified.

Servicing of radiator assembly DG Sets 100 KVA (Make - Kirloskar) and replacement of minor parts to make it operational including descaling of tubes with solution and chemicals and compressed air blast including transportation to workshop and back and re-fixing after testing and making it leak proof complete all as specified and directed.

S&F in replacement of air cleaner filter for DG Set capacity 320 KVA (Make- Kirloskar) complete all as specified.

S&F in replacement of air cleaner filter for DG Set capacity 100 KVA (Make- Kirloskar) complete all as specified

S&F in replacement of air cleaner filters for DG Set capacity 20 KVA to 62.5 KVAcomplete all as specified Make Kirloskar

S&F in replacement of air cleaner filters for DG Set Cap 200 KVA (Make-Mahindra) complete all as specified.

Opening the coupling of DG Set of capacity 320 KVA (Make- Kirloskar) dismantling the outer cover & taking out the fly wheel ring and shifting to workshop for repair in and including replacement of fly wheel ring by pressing machine and reinstalled the same after repair to make it fully fuctional complete all as specified.

Opening the coupling of DG Set of capacity 20 to 63 KVA, (Make -Kirloskar) dismantling the outer cover & taking out the fly wheel ring and shifting to workshop for repair in and including replacement of fly wheel ring by pressing machine and reinstalled the same after repair to make it fully fuctional complete all as specified.

Opening the coupling of DG Set of capacity 100 KVA, (Make -Kirloskar) dismantling the outer cover & taking out the fly wheel ring and shifting to workshop for repair in and including replacement of fly wheel ring by pressing machine and reinstalled the same after repair to make it fully fuctional complete all as specified.

Opening the coupling of DG Set of capacity 200 KVA, (Make -Cummins.) dismantling the outer cover & taking out the fly wheel ring and shifting to workshop for repair in and including replacement of fly wheel ring by pressing machine and reinstalled the same after repair to make it fully fuctional complete all as specified & directed.

Servicing of fuel pump /hand pump assembly to make it fully fuctional and fixing it to its original position of DG Set in any capacity including replacement of necessary filter element completes all as specified.

Repairs and maintenance of FIP including replacement of Plunger, Governor kit with pin, Nozzles P type, Head ball guide kit, Head sheet (set of 12 piece) Rock rod, Rollar bearing, Oil seal, Piston pin, Gasket kit and sleeves complete all as specified and directed for DG Set capacity 20 KVA to 63.5 KVA. (Make-Kirloskar/ Cummines/ Mahindra)

All as per item No 27 above but DG set capacity 100 KVA.

All as per item No 27 above but DG set capacity 200 KVA.

M&L for calibration of fuel injector assembly of DG Set of 100 KVA capacity at workshop including replacement of cup, barrel and plunger injector washer etc, complete all as specified.

M&L for calibration of fuel injector assembly of DG Set of 20 KVA to 63 KVA capacity at workshop including replacement of cup, barrel and plunger injector washer etc, complete all as specified.

M&L for calibration of fuel injector assembly of DG Set of 200 KVA capacity at workshop including replacement of cup, barrel and plunger injector washer etc, complete all as specified.

M&L for cleaning of diesel tank of DG Set of any capacity including replacement of worn-out pipe line and measuring scale and fixing in original position and make it leak proof with necessary clamps complete all as specified and directed.

S&F in replacement of AVR complete all as specified and as directed for DG Set of capacity 20 KVA to 63.5 KVA .

M&L in replacement of AVR complete all as specified and as directed for DG Set of capacity 100 KVA to 200KVA.

M&L in replacement of AVR complete all as specified and as directed for DG Set of capacity 320KVA.

S&F as in replacement of high pressure oil pipe Stainless Steel as per sample for DG Set of any capacity.

Supply only Bentex wheel complete suitable for self starter.

Supply only battery Terminals Copper.(Positive & Nagative) complete.

Supply only battery Copper cable Red with plug of size 35 sqmm complete.

Supply only battery Copper cable Black with plug of size 35 sqmm complete.

Supply & pouring K cool super plus-50-50 PREMIX of 1 Ltrs sealed Packing all as specified.

Supply & pouring in replacement of engine oil for DG sets 20W/40 grade CRB plus into the oil sump complete all as specified.

Supply only Fuel pipe / Hose pipe for DG Set complete all as specifed.

S&F as in replacement fan belt set suitable for DG Set of any capacity of existing size complete all as specified and directed by Engineer-in-charge.

S&F as in replacement hinges suitable for DG Set of any capacity of existing size complete all as specified and directed by Engineer-in-charge.

S&F as in replacement battery of 12 Volt- 180AH complete all as specified and directed by Engineer-in-charge.

S&F as in replacement battery of 12 Volt- 130AH complete all as specified and directed by Engineer-in-charge.

S&F as in replacement battery of 12 Volt- 100AH complete all as specified and directed by Engineer-in-charge.

S&F as in replacement water pump assembly complete all as specified and directed by Engineer –in-charge.

S&F as in replacement fan assembly along with hub suitable for DG Set of any capacity complete all as specified and directed by Engineer-in-charge.

M & L for earthing complete with galvanized iron or steel earth plate electrode of size 60 cm x 60cm x 6.0mm thick buried directly in ground, vertically to a depth not less than 2.25 mtr below normal ground level with top edge of earth plate at depth of not less than 1.5 mtr below normal ground level surounded from all sides with alternate layers of charcoal and common salt and connected to GI earth strip 32 x 6 mm thick by means of GI bolts, nuts washers & check nuts and soldering the strip, electrode connected to panel board or on poles or on transformer (including making of test point with GI strip of size 32 x 6 mm) including GI protection pipe 40 mm bore light grade for protection of strip upto the extent of 7.5 mtr all as directed, GI pipe light grade 20 mm bore for watering including providing funnel and wire mesh, GI frame with suitably reinforced RCC pit cover, PCC chamber pit with PCC (1:3:6) type C2 using 40 mm graded stone aggregates complete including excavation and earth work in any type of strata , all as specified and shown in electrical plate No 3 of SSR-2009 Part - I, PCC pit shall be provided at least 50 cm away from the earth pit and not just on earth pit including testing on completion and dismantling of old earthing.

S&F as in replacement change over switch 800Amps, 415 Volts,FP 50 HZ manually Operated complete all as specified and directed.

S&F as in replacement change over switch 630Amps, 415 Volts,FP 50 HZ manually Operated complete all as specified and directed.

S&F as in replacement change over switch 160Amps, 415 Volts,FP 50 HZ manually Operated complete all as specified and directed.

S&F as in replacement change over switch 125Amps, 415 Volts,FP 50 HZ manually Operated complete all as specified and directed.

Disconnecting the battery 12 Volts 180 AH from the DG set shifting to workshop for further dismantling for repair/replacement of cells, plates, reconditioning, filling of electrolyte of required specific gravity and charging the battery, after repair shifiting the batteries from workshop to E/M installation fixing to the DG set and testing complete all as directed by Engineer-in-charge.

M & L for cleaning of DG sets including removing of oil / greese spot, washing carefully with soda water, preparation of old painted surface and painting to the canopy of DG sets of capacity 62.5 to 320 KVA with two coats of spray painting of approved make and colour of first grade paint and marking SM/MES No as per existing all as specified and directed.

Supply only distilled water for lead acid battery all as directed.

Supply and laying in replacement of XLPE insulated , armoured heavy duty electric cable with aluminium conductor , 1100 volts grade, cross-sectional area 240 Sqmm, 3.5 Core complete all as specified.

S&F in replacement power contactor, 415 volt, 50 cycles, 3 phase type MCX 33 complete all as specified.

S&F in replacement MCCB, 4 pole, 400 Amps, 415 volt, 50 cycles, breaking capacity 36 KA, thermal magnetic release complete all as specified.

S&F in replacement MCCB, 4 pole, 250 Amps, 415 volt, 50 cycles, breaking capacity 36 KA, thermal magnetic release complete all as specified.

S&F in replacement MCCB, 4 pole, 200 Amps, 415 volt, 50 cycles, breaking capacity 36 KA, thermal magnetic release complete all as specified.

S&F in replacement MCCB, 4 pole, 160 Amps, 415 volt, 50 cycles, breaking capacity 36 KA, thermal magnetic release complete all as specified.

S&F in replacement MCCB, 4 pole, 63 Amps, 415 volt, 50 cycles, breaking capacity 36 KA, thermal magnetic release complete all as specified.

Repair to Battery Charger of AMF pannel by shifting to workshop for further dismantling for repair/ replacement of connected items and after repair shifting the same from workshop to E/M installation fixing to the Panel & testing , complete all as specified.

Repair to Portable Battery Charger by shifting to workshop for further dismantling for repair/ replacement of connected items and after repair shifting the same from workshop to E/M installation & testing , complete all as specified.

S&F in replacement display unit of 30 KVA DG Sets. Display Board features of micropressesor based KG 934 controller :- (i) Engine parameter display:- Engine oil pressure, Engine temp, lab oil temp, canopy temp, Battery voltage, Engine RPM, Engine Running Hrs, Fuel level indicator, %of tank capacity. (ii)Engine protection:-Low oil pressure, High/low battery voltage, High engine temp, low radiator coolant level, Engine over speed, Engine under speed, low fuel level in diesel tank, Battery charging indicator. (iii)Electrical parameter display:-voltage, line to line, line to neutral, DG load current, Gen load voltage, frequency, load power factor, KW, KVA (iv) Electrical protection:-Over voltage, under voltage, over KVA, over Current.

S&F in replacement display unit of 100 KVA DG Sets. Display Board features of micropressesor based KG 934 controller :- (i) Engine parameter display:- Engine oil pressure, Engine temp, lab oil temp, canopy temp, Battery voltage, Engine RPM, Engine Running Hrs, Fuel level indicator, %of tank capacity. (ii)Engine protection:-Low oil pressure, High/low battery voltage, High engine temp, low radiator coolant level, Engine over speed, Engine under speed, low fuel level in diesel tank, Battery charging indicator. (iii)Electrical parameter display:-voltage, line to line, line to neutral, DG load current, Gen load voltage, frequency, load power factor, KW, KVA (iv) Electrical protection:-Over voltage, under voltage, over KVA, over Current.

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M/s Kataria Construction Company

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sunrise engineers and contractors