INSTRUMENTATION WORKS FOR EPCM2 SERVICES FOR RPTU UNIT FOR NUMALIGARH REFINERY EXPANSION PROJECT NREP NUMALIGARH ASSAM GROUP B

ANALYSER SHELTER AND FIELD MOUNTED ANALYZERS

Field Mounted Analyzers

Scope of work includes installation of cables from field mounted analyser cabinet to SRR (as per approved specification/ design basis), inspection, testing, Calibration and commisioning a) Special tools etc shall be in the scope of contractor. b) Cable trays/conduits installation from instrument to junction box. c) Cables installation for connection of analyzers up to the junction box. d) Installation and connection of main power supply to the analyzer. m) Grounding of shelters and analyzer case, by means of connection to the general grounding network. n) If required during connection of analyzer making temporary supports / scafolding etc. is in contractor's(bidder) scope of work. o) Any other work not specified above but required for connection of analyzer is also in contractor's(bidder) scope of work. r) Free Issue to the contractor: cable, trays, glands, etc.

Analyzer Transmitter/detector (Density - Nuclear) a) Connection of the Transmitter/ Reciever to the signal cable/ Power Cable. b) If required during connection of Transmitter/ Reciever making temporary supports / scafolding etc. is in contractor's(bidder) scope of work. c) Any other work not specified above but required for connection of Transmitter/ Reciever is also in contractor's(bidder) scope of work. e) Free Issue to the contractor: cable, tray, glands etc.

Analyzer Transmitter/detector (Density - Nuclear)

Analyzer Sensor/source (Density - Nuclear)

Installation of FO patch cords, cabinet and FO backbone cabinet in SSR-5/MCR-2

SUPPLY & INSTALLATION OF MCT BLOCKS IN SSR-5/MCR-2

Scope of work includes supply, transportation to site/warehouse, handling, storage, unpacking, erection, etc. The activity includes following operations: a) MCT Frames are to be installed in the SRR-5 wall. b) MCT frame shall be fixed to the SRR-5 wall with anchor bolts (HILTI Fastners) . c) All the civil work related to installtion of MCT Block on the wall is in contractor's(bidder) scope. d) MCT blocks / inserts of various sizes are be fixed inside the MCT frames on the control room walls & below the Panels/cabinets e) contractor(bidder) shall study MCT layout drawing & Panels/cabinet MCT arrangement drawings, accordingly fix the MCT blocks/inserts inside the frame. f) Once the cable laying activity is completed, spare blocks shall be closed. With permission of site in charge MCT frames shall be tightened. Sealing of MCT frames for cables inside control room to be done by contractor(bidder). g) Scope includes supply of cement, concrete, anchor bolts / Hilti Bolts and other similar material required for the installation of MCT blocks/frame on the wall. h) If necessary,chipping of the control room wall for installation of the MCT frame is also to be done by the contractor's(bidder). i) Any other work not specified above but required for of installation of MCT frames & blocks is also in contractor's (bidder) scope. j)The MCT Frames shall be of standard sizes & acid proof stainless steel (SS 316). MCT frames along with suitable MCT Blocks & accessories. k)The MCT frames shall be suitable to withstand blast intensity for which blast proof building has been designed. l)The MCT shall be supplied complete with insert blocks, spare blocks, stay plates, end packing etc. For flexibility in engineering, MCT blocks shall be provided with centre core with adjustable OD with peeling off arrangement. m)The complete MCT assembly with frame, insert blocks and other accessories shall provide a watertight, gas tight and blast proof sealing after installation on building walls. The frame shall provide a secure anchorage for the sealing cables and shall maintain the enclosure fire rating. n) Contractor(bidder) shall supply the material as per approved vendor list. SUPPLY AND INSTALLATION OF MULTI CABLE TRANSIT (MCT) INSERTS of Sect. 15x15 mm, 20x20 mm, 30x30 mm , 40x40 mm, 60x60 mm (Refer Note 14)

Frame WxH (1430 x 700) mm {for SRR-5 Rack room}

Supply

Installation/Errection

Frame WxH (2000 x 800) mm {for SRR-5 UPS room} (MCT) INSERTS of Sect. 30x30 mm, 40 x 40 mm, 60 x60 mm, 90x90 mm (Refer Note 15)

Supply

Installation/Errection

LAYING AND TERMINATION OF INSTRUMENTATION CABLES (FIELD/ CONTROL ROOM/ SUB-STATION) (Supply of cables & cable glands excluded in Erection contractor's scope)

Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc, for all instrumentation cables. Supporting tool for laying of fibre optic cable, OFC cable splicing & OTDR is in site contractor's(bidder) scope. Cable pulling, Laying / Installation work includes following activity: a) All the single pair cables (including the ones between sensor/element and transmitter) /multi pair cables shall be laid in cable ducts, branch cable duct / cable trays , angles, Duct Bank, Culvert, cable pulling pit, & shall be fixed/ tied in the position. To prepare cable pulling pits is also in contractor's(bidder) scope. b) All the cables/multicables delivered to the contractor's(bidder) shall be handled with care to avoid damage. It is not allowed to roll the drums, except for short distance movements and for drum installation on the supports. contractor's(bidder) shall keep the record of each drum in writing (quantity of cable in each drum, cable laid, date of laying cable, core to core IR value (meggering) & continuty test results etc.). While laying the cable/multicable drum shall be installed on reel truck or on the support for easy rotation, cable pulling shall be carried out manually. Cable shall be laid parallel pattern and crisscrossing is not allowed c) After laying the cable/multicables both the ends of the laid cable & cable on drum shall be adequately sealed. d) Cable / multicable laid in the trays shall be clamped at every 2.5 meter (for horizontal runs), 500 mm (for vertical runs) & 1 m for bended cable trays by PVC coated stainless steel strip. All the cables shall be identified along their route by means of plastic bands. e) SS identification tag plate (bearing reference tag no as per cable schedule) shall be provided at both ends of the cable & multi cable. Cables shall be marked as follows:- i) On both sides of transit entries into buildings. ii) At 30 metre intervals along the length. iii) On one side of every duct crossing. iv) Cables shall be marked as above using a suitable metal marker attached to the cable using a SS cable tie.

f) Before glanding/termination meggering & continuty test shall be performed for cables. g) Cable glanding shall be done at both the ends. All cables/multicables termination at both the ends ( Field instrument/ JB /LCP/ Push Button Station/ Local Panel Wiring etc.) shall be done by the contractor. h) Printed Ferrules at the cable termination ends shall be done by contractor as per project philosophy. Ferrules, Ferruling machines and other required accessories are in contractor's(bidder) scope. i) Pre-insulated tinned copper compression type lugs shall be used for cable termination. j) Contractor's(bidder) scope also includes the supply and tying of cable ties (nylon material) at regular intervals as per directions of EIC. k) Cable armouring shall be grounded at one point in the field (in junction box) and cable shields shall be grounded inside control room in the circuit seperate from general ground. l) If required during laying cables making temporary supports / scafolding etc. is in contractor's(bidder) scope of work. m) Any other work not specified above but required for laying & pulling of the cables is also in contractor's(bidder) scope of work. n) Fixing and Punching on Anodized Aluminium Tag plates clearly identifying JB Nos.and Panel Nos. shall be in the scope of contractor(bidder). o) Rubber Grommet (if required) for protecting cables from being damaged from sharp edges of cable trays/ducts while cable pulling shall be in the scope of contractor(bidder). p) Empty drums/laid drums to be shifted to the designated location by contractor(bidder) as instructed by Site in charge. q) Ferrule printing machine: For the Instrumentation items, contractor(bidder) shall carry and use at least 3 Nos, of cable ferrule printing machine for execution of the cable ferrule printing jobs including the supply of required consumables. q) Free issue to contractor : Supply of Instrumentation cable, Power Cable, Fiber optic, Earthing & other serial communication cables.

LAYING OF INSTRUMENTATION CABLES

1Px1.5mm². Steel wire Armoured.

1Px16AWG,Yellow, Unclassified. Steel wire Armoured.

1Px2.5mm². Steel wire Armoured.

1Tx2.5mm². Steel wire Armoured.

2Px1.5mm². Steel wire Armoured.

6Px1.5mm². Steel wire Armoured.

6Px2.5mm². Steel wire Armoured.

6Tx1.5mm². Steel wire Armoured,Low Capacitance

6Tx2.5mm. Steel wire Armoured.

8Tx1.5mm². Steel wire Armoured,Low Capacitance

8Tx2.5mm². Steel wire Armoured.

12Px1.5mm². Steel wire Armoured.

12Px2.5mm². Steel wire Armoured.

12 cores single mode, OFC, Purple, diameter of 8–9 μm surrounded by a concentric silica cladding of 125.0μm, FRLS zero halogen. Armoured

24 cores single mode, OFC, Purple, diameter of 8–9 μm surrounded by a concentric silica cladding of 125.0μm, FRLS zero halogen. Armoured

2Px24 AWG, RS485, Red, Each pair & Overall Shield, ST2 PVC/ Fire Resistant Low Smoke zero halogen Sheath. Steel wire Armoured.

4Px23 AWG, ethernet, Red, Each pair & Overall Shield, ST2 PVC/ Fire Resistant Low Smoke zero halogen Sheath. Steel wire Armoured.

TERMINATION OF INSTRUMENTATION CABLES

1Px1.5mm². Steel wire Armoured.

1Px16AWG,Yellow, Unclassified. Steel wire Armoured.

1Px2.5mm². Steel wire Armoured.

1Tx2.5mm². Steel wire Armoured.

2Px1.5mm². Steel wire Armoured.

6Px1.5mm². Steel wire Armoured.

6Px2.5mm. Steel wire Armoured.

6Tx1.5mm². Steel wire Armoured,Low Capacitance

6Tx2.5mm². Steel wire Armoured.

8Tx1.5mm². Steel wire Armoured,Low Capacitance

8Tx2.5mm². Steel wire Armoured.

12Px1.5mm². Steel wire Armoured.

12Px2.5mm. Steel wire Armoured.

SUPPLY, LAYING & TERMINATION OF EARTHING CABLES

a) Supply, Laying and termination of both ends of earthing cables from earth bus bar to the Local panels/ conduits/ trenches as required. b) Supply, Laying and termination of earthing cable from JB/ Field Instruments, cable tray, cable duct, local panel etc. to Dispatcher ( Field Bus Bar). c) If required during laying of earthing cable, making temporary supports / scaffolding etc. is in contractor's(bidder) scope of work. d) Any other work not specified above but required for laying of earthing cable is also in contractor's(bidder) scope of work. e) Earthing shall be as per project drawing/as per instrument/panel manufacturer recommendation. f) Supply of Earthing cable lugs and accessories. g) Contractor's(bidder) shall supply the material as per approved vendor list.

Earthing Conductors , IEC ,CU Conductor , PVC (GREEN/YELLOW/GREEN) Insulated, 1Cx2.5 mm²

Supply

Laying and termination

Earthing Conductors , IEC ,CU Conductor , PVC (GREEN WITH BLUE STRIPE) Insulated, 1Cx6 mm²

Supply

Laying and termination

Earthing Conductors , IEC ,CU Conductor , PVC (GREEN WITH YELLOW STRIPE) Insulated, 1Cx6 mm²

Supply

Laying and termination

Earthing Conductors , IEC ,CU Conductor , PVC (GREEN/YELLOW/GREEN) Insulated, 1Cx10 mm²

Supply

Laying and termination

Earthing Conductors , IEC ,CU Conductor , PVC (GREEN WITH BLUE STRIPE) Insulated, 1Cx10 mm²

Supply

Laying and termination

Earthing Conductors , IEC ,CU Conductor , PVC (GREEN WITH YELLOW STRIPE) Insulated, 1Cx10 mm²

Supply

Laying and termination

PULLING OF RS 485 MODBUS CABLE

RS 485 modbus cable armoured

PULLING FIBER OPTIC CABLE

Pulling of fiber optical cable with armor

Fiber termination (per strand)

Fiber optic patch panel installation-24 Single-mode fiber optic

Fiber optic patch panel installation-12 Single-mode fiber optic

PULLING ETHERNET CABLE

Pulling of Ethernet cable with armor

SUPPLY AND INSTALLATION OF EPOXY PAINTED HOT DIP GALVANISED IRON CABLE DUCTS (WITH COVERS)

Scope of work includes supply and installation of Epoxy painted Hot dip galvanised Iron cable duct conforming to IS-2629 with suitable supports made from heavy duty mild steel (with corrosion resistant epoxy painted.) Installation work includes following activity: a) Contractor's(bidder) shall study the cable duct routing for possible interferences. b) Cable duct shall be installed on the basis of cable duct layout drawings provided by Technip energies. c) Installation of supports for cable duct. d) Cable duct Installation - Cable duct shall be installed on the pipe racks / columns, beams or on the other permanent structures. Cable ducts shall be supported at the bottom longitudinally on both edges, throughout its length by means of MS channels (provided by Civil). At every two meter interval cable duct shall be fastened to the supports either with galvanised steel bolts or SS Bolts . Cable duct sections shall also be fastened to each other with coupler plates supplied along with cable duct. If required Cable duct pieces shall be cut to suit site requirement. e) After completion of cable laying/dressing/termination & testing of the cables, cover shall be installed & fastened to the cable duct. f) Cable duct shall be grounded by means of connection to the grounding network with PVC insulated single copper wire according to the project drawings. g) If necessary, contractor's(bidder) shall construct special pieces of the cable duct to suit the site requirement. The curve shall be according to the minimum bending radius of the cable. h) All the machined parts, cutted or drilled parts shall be protected by cold galvanising. i) If required during Installation of cable duct making temporary supports / scafolding etc. is in contractor's(bidder) scope of work.

j) Scope includes supply of welding elecctrodes, paints , clamps, supports & galvanise bolts & nuts required forfixing cable duct supports etc., k) Any other work not specified above but required for installation of cable duct is also in contractor's(bidder) scope of work. Supply and fixing of Rubber Grommet for protecting cables from being damaged from sharp edges of cable trays/ducts while cable pulling. l) Quantity of the clamps, supports, coupler plates along with nut/bolt required for each height of cable duct shall be calculated by supplier considering standard length of the duct as 2.5 meters. m) The MOC of the Cable ducts, accessories & covers shall be Epoxy Painted G.I. (Galvanizing thickness shall be as per IS-4759). n) Duct shall be fabricated out of standard size of angles flats, rods and sheets / plates as per relevant Indian Standard. o) The partition height within the Duct shall be upto the duct cover, providing bottom support to the cover to prevent sagging. p) The thickness of the duct cover sheet shall be 1) 2.3t for duct width 600. 2) 3.2t for duct width 800 and above. q) Finish of the cable ducts & accessories shall be smooth, free from burrs, sharp edge etc. r) The MOC of the mounting hardware for the cable ducts (nuts, bolts and washers) shall be SS 304. s) Standard maximum straight length of cable duct and cover shall be 2.5 meters. t) As a minimum cable duct/trunking shall be supported every 2 meters. u) Contractor(bidder) shall submit detail drawing for Duct Fabrication.

v) Quantity of the coupler plates required for each height of cable duct shall be calculated by supplier considering standard length of the duct as 2.5 meters. w) Quantity of the coupler plates required for each height of cable duct shall be calculated by supplier considering standard length of the duct as 2.5 meters. x) Quantity of hardware (Hold down clamps, nuts, bolts, washers) required for fixing cable ducts on steel supports shall be calculated by supplier as per manufacturer standard considering support interval of 2 meters for straight run of cable duct. Duct accessories (e.g. bend, tee etc.) shall be supported at each end. y) All members, sheets and other material of cable duct shall be galvanized with epoxy coated. z) Cable duct shall be bolted type. Welded cable duct is not acceptable. aa) Mechanical rigidity shall be guaranteed as coupler plates (connecting two duct body) which shall have sufficient structural capacity. ab) Cable duct for instrumentation shall be divided in 4 nos of partitions. 1st compartment: All instrument NIS cables. (24VDC voltage level) 2nd compartment: All instrument IS cables. (24VDC voltage level) 3rd compartment: All communication cables (Fiber,RS-485 etc) cables. 4th compartment: All instrument Power cables. (115VAC voltage level) ac) Cable duct partition gap/separation length shall be provide later. ad) Bidder shall refer typical instrument installation drawings (TP-1P30A-IC-IND-0001). ae) Bidder shall take approval from Technip on GAD's before supplying. af) Bidder shall adequately supply the nuts, bolts, washers etc. for fixing duct cover clamps. ag) Bidder shall adequately supply Coupler plates with accessories e.g. (nuts, bolts, washers etc.) ah) Bidder shall also adequately supply partition plates with accessories e.g. (nuts, bolts, washers etc.)

Supply and Erection of Epoxy painted Hot dip Galvanised Iron (G.I) Cable duct and its supports with cover including partition plates bends, tees & risers etc. as per standard. Duct configurations include Duct Equal Tee, Duct Expander Tee, Duct Reducer Tee, Duct Offset Bend, Duct with Reducer, Vertical Plane Tee, Vertical Plane Elbow, Horizontal Slope (Right/ Left), Straight Slope (Up/ Down), Duct Bridge (jumpover), Sleeves. Duct size Size 400 mm (W) x 200 mm (H) x 3.2 mm (T), 4 Nos. Partition

Straight Section of Duct with Cover (Each section of length 2.5 meters) Total 14 Blocks

Installation

(90 degree) Duct Vertical Inside Bend (400x200) with cover

Installation

(90 degree) Duct Vertical Outside Bend (400x200) with cover

Installation

Duct Offset Bend (400x200) (400mm Offset) with cover

Installation

Supply and Erection of Epoxy painted Hot dip Galvanised Iron Cable duct and its supports with cover including partition plates bends, tees & risers etc. as per standard. Duct configurations include Duct Equal Tee, Duct Expander Tee, Duct Reducer Tee, Duct Offset Bend, Duct with Reducer, Vertical Plane Tee, Vertical Plane Elbow, Horizontal Slope (Right/ Left), Straight Slope (Up/ Down), Duct Bridge (jumpover), Sleeves. Duct size Size 600 mm (W) x 300 mm (H) x 3.2 mm (T), 4 Nos. Partition

Straight Section of Duct with Cover (Each section of length 2.5 meters) Total 128 Blocks

Installation

(90 degree) Duct Vertical Inside Bend (600x300) mm with cover

Installation

(90 degree) Duct Vertical Outside Bend (600x300) mm with cover

Installation

(90 degree) Vertical Plane Tee Joins Down (600x300) to (1200x1400) mm with cover

Installation

(90 degree) Vertical Plane Tee Joins Down (600x300) to (800x1200) mm with cover

Installation

(90 degree) Duct Elbow Horizontal Plane East Side Bend (600X300) mm with cover

Installation

(90 degree) Duct Elbow Horizontal Plane West Side Bend (600X300) mm with cover

Installation

Duct End Cover (600X300) mm

Installation

Supply and Erection of Epoxy painted Hot dip Galvanised Iron Cable duct and its supports with cover including partition plates bends, tees & risers etc.) as per standard. Duct configurations include Duct Equal Tee, Duct Expander Tee, Duct Reducer Tee, Duct Offset Bend, Duct with Reducer, Vertical Plane Tee, Vertical Plane Elbow, Horizontal Slope (Right/ Left), Straight Slope (Up/ Down), Duct Bridge (jumpover), Sleeves. Duct size 800 mm (W) x 300 mm (H) x 3.2 mm (T), 4 Nos. Partition

Straight Section of Duct with Cover (Each section of length 2.5 meters) Total 51 Blocks

Installation

(90 degree) Duct Vertical Outside Bend (800x300) with cover

Installation

(90 degree) Vertical Plane Tee Joins Down (800x300) to (1200x1800) with cover

Installation

Duct concentric reducer (800x300) to (400x200) with cover

Installation

Supply and Erection of Epoxy painted Hot dip Galvanised Iron Cable duct and its supports with cover including partition plates bends, tees & risers etc.) as per standard. Duct configurations include Duct Equal Tee, Duct Expander Tee, Duct Reducer Tee, Duct Offset Bend, Duct with Reducer, Vertical Plane Tee, Vertical Plane Elbow, Horizontal Slope (Right/ Left), Straight Slope (Up/ Down), Duct Bridge (jumpover), Sleeves. Duct size 1000 mm (W) x 400 mm (H) x 3.2 mm (T), 4 Nos. Partition

Straight Section of Duct with Cover (Each section of length 2.5 meters) Total 136 Blocks

Installation

Duct Eccentric Expander (1000x400) to (1200x600) mm with cover

Installation

(90 degree) Duct Vertical Inside Bend (1000x400) mm with cover

Installation

(90 degree) Duct Vertical Outside Bend (1000x400) mm with cover

Installation

Equal Tee (1000x400) mm with cover

Installation

(90 degree) Duct Elbow Horizontal Plane East Side Bend (1000X400) mm with cover

Installation

(90 degree) Duct Elbow Horizontal Plane West Side Bend (1000x400) mm with cover

Installation

(90 degree) Vertical Plane Tee Joins Down (1000X400) to (1200X2000) mm with cover

Installation

Duct End Cover (1000x400)

Installation

Supply and Erection of Epoxy painted Hot dip Galvanised Iron Cable duct and its supports with cover including partition plates bends, tees & risers etc.) as per standard. Duct configurations include Duct Equal Tee, Duct Expander Tee, Duct Reducer Tee, Duct Offset Bend, Duct with Reducer, Vertical Plane Tee, Vertical Plane Elbow, Horizontal Slope (Right/ Left), Straight Slope (Up/ Down), Duct Bridge (jumpover), Sleeves. Duct size 1200 mm (W) x 600 mm (H) x 3.2 mm (T), 4 Nos. Partition

Straight Section of Duct with Cover (Each section of length 2.5 meters) Total 388 Blocks

Installation

(90 degree) Duct Elbow Horizontal Plane East Side Bend (1200x600) mm with cover

Installation

(90 degree) Duct Elbow Horizontal Plane West Side Bend (1200x600) mm with cover

Installation

(90 degree) Duct Vertical Outside Bend (1200x600) mm with cover

Installation

(90 degree) Duct Vertical Inside Bend (1200x600) mm with cover

Installation

(90 degree) Vertical Plane Tee Joins Down (1200x600) to (1200x2000) mm with cover

Installation

Duct Eccentric reducer (1200X600) to (1000X400) mm with cover

Installation

Duct End Cover (1200X600) mm

Installation

Supply and Erection of Epoxy painted Hot dip Galvanised Iron Cable duct and its supports with cover including partition plates bends, tees & risers etc.) as per standard. Duct configurations include Duct Equal Tee, Duct Expander Tee, Duct Reducer Tee, Duct Offset Bend, Duct with Reducer, Vertical Plane Tee, Vertical Plane Elbow, Horizontal Slope (Right/ Left), Straight Slope (Up/ Down), Duct Bridge (jumpover), Sleeves. Duct size 800 mm (W) x 600 mm (H) x 3.2 mm (T), 4 Nos. Partition

Straight Section of Duct with Cover (Each section of length 2.5 meters) Total 29 Blocks

Installation

(90 degree) Duct Vertical Inside Bend (800x600) mm with cover

Installation

(90 degree) Duct Vertical Outside Bend (800x600) mm with cover

Installation

(90 degree) Vertical Plane Tee Joins Down (800x600) to (1200x1400) mm with cover

Installation

Duct End Cover (800X600) mm

Installation

Supply and Erection of Epoxy painted Hot dip Galvanised Iron Cable duct and its supports with cover including partition plates bends, tees & risers etc.) as per standard. Duct configurations include Duct Equal Tee, Duct Expander Tee, Duct Reducer Tee, Duct Offset Bend, Duct with Reducer, Vertical Plane Tee, Vertical Plane Elbow, Horizontal Slope (Right/ Left), Straight Slope (Up/ Down), Duct Bridge (jumpover), Sleeves. Duct size 800 mm (W) x 400 mm (H) x 3.2 mm (T), 4 Nos. Partition

Straight Section of Duct with Cover (Each section of length 2.5 meters) Total 29 Blocks

Installation

(90 degree) Duct Vertical Inside Bend (800x400) mm with cover

Installation

(90 degree) Duct Vertical Outside Bend (800x400) mm with cover

Installation

(90 degree) Vertical Plane Tee Joins Down (800x400) to (1200x1400) mm with cover

Installation

Duct End Cover (800x400) mm

Installation

Supply and Erection of Epoxy painted Hot dip Galvanised Iron Cable duct and its supports with cover including partition plates bends, tees & risers etc.) as per standard. Duct configurations include Duct Equal Tee, Duct Expander Tee, Duct Reducer Tee, Duct Offset Bend, Duct with Reducer, Vertical Plane Tee, Vertical Plane Elbow, Horizontal Slope (Right/ Left), Straight Slope (Up/ Down), Duct Bridge (jumpover), Sleeves. Duct size 600 mm (W) x 400 mm (H) x 3.2 mm (T), 4 Nos. Partition

Straight Section of Duct with Cover (Each section of length 2.5 meters) Total 15 Blocks

Installation

(90 degree) Duct Vertical Inside Bend (600X400) mm with cover

Installation

(90 degree) Duct Vertical Outside Bend (600X400) mm with cover

Installation

(90 degree) Vertical Plane Tee Joins Down (600X400) to (1000X1200) mm with cover

Installation

Duct End Cover (600X400) mm

Installation

INSTALLATION OF PERFORATED ANODISED ALUMINIUM CABLE TRAYS (WITH COVERS) IN FIELD

i) Contractor(bidder) shall fabricate & install special pieces for bends & risers etc. as required to complete the installation. The curve shall be according to minimum bending radius of the cable. j) Cable tray shall be grounded by means of connection to the grounding network according to the project drawings. l) Scope includes supply of welding electrodes, paints , clamps, supports & bolts & nuts required for fixing cable tray supports, etc., m) If required during Installation of cable tray making temporary supports / scafolding etc. is in contractors scope of work. n) Any other work not specified above but required for installation of cable trays is also in contractor's scope of work. Supply and fixing of Rubber Grommet for protecting cables from being damaged from sharp edges of cable trays/ducts while cable pulling. o) Quantity of the clamps, supports, coupler plates along with nut/bolt required for each height of cable tray shall be calculated by supplier considering standard length of the tray as 2.5 meters. p) Free issue to contractor- Perforated cable trays & GI sheet Laddar cable tray.

Anodized Aluminium perforated cable Tray with cover including partition plates bends, tees & risers etc 50mm(w)×50mm(H) thick 2 mm

Installation

Anodized Aluminium perforated cable Tray with cover including partition plates bends, tees & risers etc 100mm(w)×50mm(H) thick 3 mm

Installation

Anodized Aluminium perforated cable Tray with cover including partition plates bends, tees & risers etc 150mm(w)×100mm(H) thick 3 mm

Installation

Anodized Aluminium perforated cable Tray with cover including partition plates bends, tees & risers etc 300mm(w)×100mm(H) thick 3 mm

Installation

GI sheet Laddar cable tray with cover including partition plates bends, tees & risers etc 600mm(w)×150mm(H) thick 4 mm

Installation

GI sheet Laddar cable tray with cover including partition plates bends, tees & risers etc 900mm(w)×150mm(H) thick 4 mm

Installation

INSTALLATION OF LADDER GI CABLE TRAYS ( SRR-5)

i) Contractor(bidder) shall fabricate & install special pieces for bends & risers etc. as required to complete the installation. The curve shall be according to minimum bending radius of the cable. j) Cable tray shall be grounded by means of connection to the grounding network according to the project drawings. k) All the machined parts, cutted or drilled parts shall be protected by cold galvanising. l) Scope includes supply of welding electrodes, paints , clamps, supports & bolts & nuts required for fixing cable tray supports, etc., m) If required during Installation of cable tray making temporary supports / scafolding etc. is in contractors scope of work. n) Any other work not specified above but required for installation of cable trays is also in contractor's scope of work. Supply and fixing of Rubber Grommet for protecting cables from being damaged from sharp edges of cable trays/ducts while cable pulling. o) Quantity of the clamps, supports, coupler plates along with nut/bolt required for each height of cable tray shall be calculated by supplier considering standard length of the tray as 2.5 meters. p) Free issue to contractor - Laddar cable tray & perforated cable.

GI sheet Laddar cable tray with cover including partition plates bends, tees & risers etc 600mm(w)×150mm(H) thick 4 mm

Installation

GI sheet Laddar cable tray with cover including partition plates bends, tees & risers etc 900mm(w)×150mm(H) thick 4 mm

Installation

Anodized Aluminium perforated cable Tray with cover including partition plates bends, tees & risers etc 300mm(w)×100mm(H) thick 3 mm

Installation

SUPPLY , INSTALLATION & TECHNICAL REQUIREMENTS FOR FIRE PROTECTION SYSTEM OF CABLE DUCT/ TRAYS

Fire proofing of Galvanised iron Cable Duct with cover including partition plates bends, tees & risers etc.) Duct size 400mm(w)× 200mm(H), thick 3.2 mm

Fire proofing of Galvanised iron Cable Duct with cover including partition plates bends, tees & risers etc.) Duct size 600mm(w)× 300mm(H), thick 3.2 mm

Fire proofing of Galvanised iron Cable Duct with cover including partition plates bends, tees & risers etc.) Duct size 800mm(w)× 300mm(H), thick 3.2 mm

Fire proofing of Galvanised iron Cable Duct with cover including partition plates bends, tees & risers etc.) Duct size 1000mm(w)× 400mm(H), thick 3.2 mm

Fire proofing of Galvanised iron Cable Duct with cover including partition plates bends, tees & risers etc.) Duct size 1200mm(w)× 600mm(H), thick 3 mm

Fire proofing of Galvanised iron Cable Duct with cover including partition plates bends, tees & risers etc.) Duct size 800mm(w)× 600mm(H), thick 3.2 mm

Fire proofing of Galvanised iron Cable Duct with cover including partition plates bends, tees & risers etc.) Duct size 800mm(w)× 400mm(H), thick 3.2 mm

Fire proofing of Galvanised iron Cable Duct with cover including partition plates bends, tees & risers etc.) Duct size 600mm(w)× 400mm(H), thick 3.2 mm

Fire proofing of Anodized Aluminium perforated cable Tray with cover including partition plates bends, tees & risers etc 50mm(w)×50mm(H) thick 2 mm

Fire proofing of Anodized Aluminium perforated cable Tray with cover including partition plates bends, tees & risers etc 100mm(w)×50mm(H) thick 3 mm

Fire proofing of Anodized Aluminium perforated cable Tray with cover including partition plates bends, tees & risers etc 150mm(w)×100mm(H) thick 3 mm

Fire proofing of Anodized Aluminium perforated cable Tray with cover including partition plates bends, tees & risers etc 300mm(w)×100mm(H) thick 3 mm

Fire proofing of GI sheet Laddar cable tray with cover including partition plates bends, tees & risers etc 600mm(w)×150mm(H) thick 4 mm

Fire proofing of GI sheet Laddar cable tray with cover including partition plates bends, tees & risers etc 900mm(w)×150mm(H) thick 4 mm

SUPPLY , INSTALLATION & TECHNICAL REQUIREMENTS FOR FIRE PROTECTION SYSTEM OF VALVES

Fire proofing of Valve (size upto 8")

Fire proofing of Valve (size 10" to 14")

SUPPLY AND INSTALLATION OF JUNCTION BOXES (EXPLOSION PROOF) / PUSH BUTTON STATION

Die cast aluminum alloy (LM-6) body, flameproof with Ex (d) JB ( cable entry :- 6 nos for single pair cable & 2 nos for multipair cable)- Analog/ Digital - IS/NIS (refer datasheet TYPE-1 & TYPE-2)

Supply

Installation/Erection

Die cast aluminum alloy (LM-6) body, flameproof with Ex (d) JB ( cable entry :- 12 nos for single pair cable & 2 nos for multipair cable)- Analog/ Digital- IS/NIS (refer datasheet TYPE-3 & TYPE-4)

Supply

Installation/Erection

Die cast aluminum alloy (LM-6) body, flameproof with Ex (d) JB ( cable entry :- 6 nos for single triad cable & 2 nos for multitriad cable)- IS/NIS- 6T (refer datasheet TYPE-5)

Supply

Installation/Erection

Die cast aluminum alloy (LM-6) body, flameproof with Ex (d) JB ( cable entry :- 8 nos for single triad cable & 2 nos for multitriad cable) - IS/NIS- 8T (refer datasheet TYPE-7)

Supply

Installation/Erection

Explosion proof Push Button Station

Supply (datasheet will be provided later)

Installation/Erection

SUPPLY & INSTALLATION OF JUNCTION BOXES FRAME/SUPPORT

Single JB Frame on Steel column (refer installation standard TP-1P30A-IC-IND-0001)

Supply

Erection

Single JB Frame on Steel Structure (refer installation standard TP-1P30A-IC-IND-0001)

Supply

Erection

Single JB Frame on Concrete column (refer installation standard TP-1P30A-IC-IND-0001)

Supply

Erection

Single JB Frame on Grade level (refer installation standard TP-1P30A-IC-IND-0001)

Supply

Erection

Double JB Frame on Steel column (refer installation standard TP-1P30A-IC-IND-0001)

Supply

Erection

Double JB Frame on Steel Structure (refer installation standard TP-1P30A-IC-IND-0001)

Supply

Erection

Double JB Frame on Grade level (refer installation standard TP-1P30A-IC-IND-0001)

Supply

Erection

SUPPLY, FABRICATION AND INSTALLATION OF STRUCTURAL STEEL

Supply, Fabrication & installation of supports required for cable ducts, cable trays, impulse pipes & tubes, Mounting panels for panel baseframe, stanchions for Instruments & Gas detector, .The activity includes following works: a) Supports shall be suitable for installation on the plant permanent structure,/ RCC structure/ platform / grade as the case may be. b) Supports shall be either welded or bolted to the permanent structures, for fixing supports on concrete structure HILTI Anchor's bolts shall be used. Minor civil work involved in the installation of the supports shall be also done the contactor including supply of cement, bricks,concrete, anchor bolts etc. c) If required during erection making of temporary supports / scafolding etc. is in contractor's(bidder) scope. d) Scope of work includes cutting, welding, threading, cleaning and other similar works involved in the fabrication of mounting stands and installation of cable trays, impulse pipes & tubes, junction boxes and its frame, local panel along with its base frame as per Installation standard. e) Deisgn, Specification and Material shall be as per Installation standard TP-1P30A-IC-IND-0001. f) Supply of Structural Steel jointing fittings. g) Support shall be painted (1 no. Primer & two coats of the paint & epoxy shall be applied). h) Scope of work includes supply of structural steel (i.e plates, flats, channels, angles, Tubular Structures etc of and other consumables i.e. welding electrodes, gas, primer, final paint. Erection contractor scope also includes welding, cutting, threading,cleaning, surface preparation for welding and painting and other similar works. i) When items requires tig welding qulaified person shall be employed to carryout described work providing required finish meeting all quality requirements j) Any other work not specified above but required for fabrication of structural steel is also in contractor's(bidder) scope of work. k) Contractor(bidder) shall supply the material as per approved vendor list.

SUPPLY OF CLAMP THE FOR LADDER TYPE CABLE TRAY & PERFORATED CABLE TRAY Bidder shall refer typical instrument installation drawings (TP-1P30A-IC-IND-0001) for dimension details.

MS Z type clamp for Ladder type cable tray {55mm(L)x40mm(W)x5mm(T)}

Supply

G.I Bottom clamp for Perforated cable tray {365mm(L)x20mm(W)x2mm(T)}

Supply

ACTIVITIES IN CONTROL ROOM/ SRR-5 /MCR-2

Scope of work includes taking delivery of material from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. Installation of panel, supply and installation of cable tray, cable laying and termination and glanding, earth cable laying and termination, false flooring modification, loop checking, MCT frame supply and installation and any other acitivity. Price for all these activities shall be considered in the respective items.

INSTALLATION OF CABINETS / PANELS / OPERATOR'S CONSOLE IN SRR-5/MCR-2

Following cabinets are to be installed in SRR-5 & MCR-2 1) Other 3rd party system and marshalling cabinets located in SRR dedicated for Unit operation as per approved architectures and layout drawings. Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc. The activity includes following operations: a) These cabinets contain delicate electonic hardware & display units& should be handled carefully to avoid damage & should be not be exposed to high temperature, sunlight, dust & water. b) Install prefabricated mounting frame on the floor of the Rack Room area in the area identified for new cabinets as per project layout drawing. Base frame to be suplied by contractor(bidder). Scope includes supply of anchor bolts, concrete,cement etc & other material required for frame fixing. c) Align ,fix & tighten the cabinet on the frame. Nuts & bolts required for fixing cabinets are to be supplied by the contractor. (for installation the cabinet, if required false floor of the control room shall be modified by contractor). d) Contractor(bidder) shall remove the gland plate from the cabinet, shall drill the gland plate for fixing cable glands etc. and shall re-fix (by bolting) the gland plate in the cabinet (gas cutting not permitted for making holes in the gland plates). Once cable laying & termination is completed all the spare cable entries in the gland plate shall be plugged by contractor(bidder). e) Installation of the those modules, instruments & accessories supplied loose alongwith the cabinet under the supervision on manufacturer's specialist.Termination inside the cabinets for internal loose wires etc. f) Laying, supproting, clamping & termination of cables (both signal & powercables) inside cabinet.

g) Cleaning, de-dusting, painting touch up (if necessary) & maintemance of the cabinet. Scope includes supply of paint. h) Earthing of the Cabinet & signal (i.e.sperate earthing required for IS,NON-IS signals & protective earth ) shall done by the contractor(bidder). Single core pvc insulated copper wire shall be used for connecting to plant earth grid (lugs, ferrules & wires shall be supplied by the contractor(bidder)). Earthing shall be as per Project drawing. i) Contractor(bidder) shall provide technical assisatnce to the system manufactutrer's specialist for calibration, start up & commissioning. j) Scope includes supply of anchor bolts, nuts & bolts, paints and other maierial required for installation of the cabinets. k) Any other work not specified above but required for installation of installation local panel is also in contractor's(bidder) scope of work. l) Installation of 01 No. Operator's Console (dual screen) along with accessories is within the scope of contractor(bidder) and shall be paid as per unit Rate of this Item. m) Cabinet size shall be approx 2100mm (H) X1200mm (W) X800 (D) / 2100mm (H) X 800mm (W) X 800mm (D) / 2100mm (H) X 800mm (W) X 1000mm (D) . However cabinet size shall be as per the approved layout drawings and general arrangement drawings. n) Stenciling shall be done by contractor(bidder).

FABRICATION AND INSTALLATION OF PANEL BASE FRAMES IN SRR-5

Fabrication and installation of panel base frames size (DXHXL=800X900x9600 MM)

Fabrication and installation of panel base frames size (DXHXL=800X900x8800 MM)

INSTALLATION OF CABINET/PANEL IN SRR-5

Installation of MMS cabinet size 1600mm(W)x800mm(D)x2115mm(H)

Installation of MMS cabinet size 2400mm(W)x800mm(D)x2115mm(H)

Installation of MMS cabinet size 800mm(W)x800mm(D)x2100mm(H)

Installation of MMS cabinet size 800mm(W)x800mm(D)x2115mm(H)

Installation of UCP cabinet size 1600mm(W)x800mm(D)x2115mm(H)

Installation of UCP cabinet size 2400mm(W)x800mm(D)x2115mm(H)

Installation of UCP cabinet size 560mm(W)x300mm(D)x600mm(H)

Installation of UCP cabinet size 800mm(W)x800mm(D)x2115mm(H)

Installation of UCP cabinet size 830mm(W)x300mm(D)x1000mm(H)

INSTALLATION OF CABINET/PANEL IN MCR-2

Installation of A3 printers in MCR-2

Installation of Operator station in MCR-2

Installation of Engineering station in MCR-2

INSTALLATION OF INTERCONNECTING BULK CABLES WITHIN BUILDING (SRR-5/MCR-2)

Bulk instrument/power 1 pair / triad cable

Bulk instrument/power 2 - 6 pair / triad cable

Bulk instrument/power 7 - 12 pair / triad cable

Special cable / coaxial cable(CAT-6a) /Serial Link(RS-485) Cable

Power cable 3x2,5 sq.mm. or similar (All sizes)

CONNECTION OF INTERCONNECTING BULK CABLES WITHIN BUILDING (SRR-5/MCR-2)

Connections of single pair/ triad cable shielded

Connections of 6 pairs / triad multicable with single pair / triad shielded

Connections of 12 pairs / triad multicable with single pair / triad shielded

Connections of 3x2,5 sq.mm. power cable or similar(All sizes)

Connections of Special cable / coaxial cable(CAT-6a) /Serial Link(RS-485) Cable

CONNECTION OF OPTIC FIBER CABLES WITHIN BUILDING (SRR-5/MCR-2)

Connection of optic fiber (per strand)

SUPPLY OF PERFORATED ANODISED ALUMINIUM CABLE TRAYS (WITH COVERS) IN FIELD

Cable trays shall be perforated through out its length and shall be made of Anodized Aluminium cable tray. Each cable tray section length shall be 2500 mm and shall be supplied with cover, two coupler plates, nuts, bolts & washers. Coupler plate, nut, bolts washers. Cable tray shall be smooth, free from burrs & sharp edges etc. Scope of work includes taking delivery from warehouse or from the places of storage, on site transportation, handling, storage, unpacking etc.Installation work includes following activity: a) Contractor(bidder) shall supply the material as per approved vendor list.

Anodized Aluminium perforated cable Tray with cover including partition plates bends, tees & risers etc 50mm(w)×50mm(H) thick 2 mm

Supply

Anodized Aluminium perforated cable Tray with cover including partition plates bends, tees & risers etc 100mm(w)×50mm(H) thick 3 mm

Supply

LOOP CHECKING FROM FIELD UPTO DCS, ESD & ESD (F&G) -PLC (CLOSED & OPEN LOOPS) INCLUDING PACKAGE VENDOR SUPPLIES INSTRUMENTS.

Loop checking shall be done for complete loop i.e. from field instrument to control room and vice- versa. Site contractor(bidder) scope of work shall include a) Checking the termination of field cables in the field side and ensuring cable termination on cabinet side in co-ordination with System (ICSS)vendor. b) Loop checking shall be carried out to check the functional performance of all elements comprising the loop and thereby enduring proper configuration, functioning and interconnection. c) Any discrepancy found during checking shall be brought to the notice of Engineer-in-charge. All loop checking shall be performed in the presence of Engineer-in-charge or his authorized representative's presence. d) All readings shall be recorded on a suitable format and completely filled format duly signed shall be submitted for approval. e) All field instruments connected to control room shall be checked at 0%, 25%, 75%, and 100% of FS (for both increasing and decreasing signals). f) Receiver alarm cards shall be checked for different settings on both increasing and decreasing signals. g) Signal from controllers shall be checked with respect to shutdown scheme at respective control valves / shutdown valves. The stroke checking of control valves, shutdown valves also forms a part of loop checking. h) After loop checking is completed, all terminals and connections removed for loop checking shall be connected back. i) Loop checking for electrical and instrumentation interface coordination is also included in Contractor's(bidder) scope.

j) If required during loop checking, making temporary supports / scafolding etc. is in contractor's(bidder) scope of work. k) Any other work not specified above but required for performing loop checking activity is also in contractor's(bidder) scope of work. m) Loop checking & simulation test (from field instruments upto DCS/ESD-PLC/ and signal back to final control element) shall be responsibility of instrument erection contractor(bidder). n) Each group shall carry sufficient qty. of measuring/ test instruments (i.e. Multimeters, HART Communicators, mA sources, Thermocouple/ RTD simulators, LAN cable tester, FO cable splicing & testing Machine etc.) for field testing/ calibration/ job execution purpose as required for entire contractual period. Also, contractor(bidder) to provide sufficient special tools of multiple quantity as per site requirement like Tube bender, Cable crimping etc. in addition to other general-purpose tools for each group. o) Contractor(bidder) to carry and use wireless (VHF/UHF) handset (Intrinsically safe) for loop checking/ other purpose. Accordingly sufficient no. of handsets to be provided by the contractor(bidder) while executing the job. p) The site I/C of the contractor(bidder) shall always carry IS mobile at site of their own for site communication.

DCS I/O COUNT

HART Analog input (open loop, Non- Redundant, Intrinsic-Safe)

HART Analog input (closed loop, Non- Redundant, Intrinsic-Safe)

HART Analog input (open loop, Redundant, Intrinsic-Safe)

HART Analog output (closed loop, Redundant, Intrinsic-Safe)

HART Analog output (Open loop, Non-Redundant, Intrinsic-Safe)

HART Analog output (Open loop, Non-Redundant, Non-Intrinsic-Safe)

HART Analog output (Open loop, Redundant, Intrinsic-Safe)

HART Analog output (closed loop, Redundant, Intrinsic-Safe)

Digital input (Contact Inputs Proximity (24VDC, Intrinsic-Safe)

Digital input (Contact Inputs Proximity, Redundant (24VDC, Intrinsic-Safe)

Digital input (Contact Inputs Proximity (24VDC, Non-Intrinsic-Safe)

Digital input (Interpanel, MCC interfaces, Non-intrinsic safe)

Digital output (Contact Type, open loop, Intrinsic safe)

Digital output (Contact Type, open loop, Non-Intrinsic safe)

Digital output (Solenoid Valve- open loop, Intrinsic safe)

Digital output (Solenoid Valve- open loop, Redundant, Intrinsic safe)

ESD I/O COUNT

HART Analog input (Redundant, Intrinsic-Safe)

HART Analog input (Redundant, Non-Intrinsic-Safe)

HART Analog output (Redundant, Intrinsic-Safe)

Digital input (Contact Type, Non-intrinsic safe , Redundant)

Digital input (Contact Type, Intrinsic safe, Redundant)

Digital output (Contact, Intrinsic safe, Redundant)

Digital output (Contact, Non-Intrinsic safe, Redundant)

Digital Input [ Contact type, Intrinsic safe, Redundant]- Hardwired console

Digital Input [ Contact type, Non- Intrinsic safe, Redundant]- Hardwired console

Digital Output [ Contact type, Intrinsic safe, Redundant]- Hardwired console

PLC I/O COUNT

HART Analog input (Non- Redundant, Intrinsic-Safe)

HART Analog output (Non-Redundant, Intrinsic-Safe)

Digital input (Contact Type, Intrinsic safe, Non-Redundant)

Digital output (Contact Type, Intrinsic safe, Non-Redundant)

MMS I/O COUNT

HART Analog input (Non-Redundant, Intrinsic-Safe)

HART Analog input (Redundant, Intrinsic-Safe)

HART Analog output (Non-Redundant, Intrinsic-Safe)

ACS I/O COUNT

HART Analog input (Non-Redundant, Intrinsic-Safe)

HART Analog output (Redundant, Intrinsic-Safe)

SUPPLY AND INSTALLATION OF FRP CANOPIES (FOR ALL APPLICABLE ITEMS)

Canopies shall be of adequate size to protect the Junction Box, Push Button Station etc from the sunlight and rain. Canopy shall be fabricated from 3 mm(min.) thick FRP sheet suitable for a design surface temp. of 65 C, Fire retardant to BS 476 parts 7. Anti- static to BS 5501 Part1. Contractor shall furnish drawing of the canopy along with offer. Fabrication of canopy shall be as per Installation standard TP-1P30A-IC-IND-0001. Mounting accessories suitable for 2" pipe shall be supplied along with the canopy. Necessary SS 304 nuts & Bolts shall be supplied with bracket. Before starting the fabrication, contractor(bidder) shall obtain the approval from EIC/Consultant/EPCM. The canopy shall be of FRP of ISO 9001 certified manufacturer. Scope Includes but not limited to:- Supply, Fabrication & Installation of canopies of 3 mm(min.) thick FRP sheet on 2"/4" mounting stanchions for push buttons /Junction Boxes etc.

Canopy for JB (Mounting stand or other options)

Supply

Installation

Canopy for field push buttons station

Supply

Installation

INSTALLATION OF CABLE GLANDS (304SS, DOUBLE COMPRESSION TYPE)

1/2 " NPT Flame Proof Ex-e and Ex-d dual certified double compression Cable Glands suitable for armoured cables with PVC shrouds.

3/4" NPT Flame Proof Ex-e and Ex-d dual certified double compression Cable Glands suitable for armoured cables with PVC shrouds.

1 " NPT Flame Proof Ex-e and Ex-d dual certified double compression Cable Glands suitable for armoured cables with PVC shrouds.

1 -1/2 " NPT Flame Proof Ex-e and Ex-d dual certified double compression Cable Glands suitable for armoured cables with PVC shrouds.

TECHNICAL ASSISTANCE/ SUPPORT Assistants in package system & Commissioning & stabilization of field Instruments

In addition to the erection contractor's(bidder) General and Specific Duties indicated in other inquiry documents, the following are included in the unit rates: Providing technical assistance during commissioning phase by deploying different categories of skilled & semi-skilled personnel as listed below .The quoted man-day rates shall be inclusive of all wages, overtime for working beyond normal hours including holidays / weekly off, travel / accommodation expenses, including PPE’s, all tools & tackles etc and other costs. Prior to deployment of personnel at site, contractor(bidder) shall submit the detailed CVs of such persons (Instrument Engineer / Supervisor) proposed to be posted at site to EIC/Consultant/EPCM for concurrence & approval. The Owner and EIC/Consultant/EPCM shall jointly maintain a record of all such personnel chargeable at Manday Rates deployed each day which shall be used as the basis for calculating payments due to the contractor(bidder) for the services covering assistance during pre-commissioning & commissioning phase. Should the performance of any of contractor's(bidder) personnel be found unsatisfactory by EIC/Consultant/EPCM, the replacement of such personnel shall be carried out by contractor(bidder) immediately. This manpower will be utilized for Commissioning assistance requirement over and above that already described elsewhere in this SOR. Work during extended hours/Holiday shall be paid as per prorata basis. Rates will be applied on an effective working hourly basis and will therefore not take into account the time required for preparation, handling, relocation and transport from/to work-site. Measurement of works: On the basis of daily time sheets prepared by the erection contractor(bidder) and approved by EIC/Consultant/EPCM. Below mentioned resources will be utilized as per site requirement and on Instruction of Site Incharge only. Manpower resource may or may not be consumed also.

SOR item for Assistants in package system & Commissioning & stabilization of field Instruments. a) Manday means 12 hours duty. Also, the deputed manpower will have to work in 2 shift per day and 1 shift per person will be considered as 1 manday i.e. 12 hrs. Accordingly bidder shall quote and provide. b) Unit rates indicated shall be inclusive of all required tools & tackles for Skilled / Semi skilled/ Un skilled manpower, consumables etc. to be provided by contractor(bidder). Contractor for assistance during pre-commissioning and commissioning activities. c) Same rates shall also be applicable in case of any assistance is required for work in other packages, skids where-in activities are to be performed which does not have any specific rates. d) The above (I,e, Assistants in package system & Commissioning & stabilization) are in addition to the manpower/ job scope as mentioned in the tender. e) The above shall be utilized/ consumed as per site requirement only and consumption can't be guaranteed. The below are in addition to the manpower/job scope as mentioned in the tender. → Engineer ( > 5 years exp) 2 nos → Supervisor ( > 5 years exp) 1 nos

ASSISTANCE/ SUPPORT FOR COMMISSIONING/ POST COMMISSIONING STABILIZATION

Fitter/ Electrician/ Technician etc. (Skilled)

Welder

Helper (Semi/unskilled)

SUPPORT FOR OTHER PACKAGES

Fitter/ Electrician/ Technician etc. (Skilled)

Welder

Helper (Semi/unskilled)

SUPPLY OF THE CABLE GLANDS

All cable glands shall be flameproof Ex-e and Ex-d dual certified to the specified hazardous area and shall be double compression type. Cable gland material shall be SS304 with Shrouds. a) Contractor(bidder) shall supply the material as per approved vendor list.

Supply

Supply

Supply

Supply

SUPPLY OF THE PLUGS

All plugs shall be flameproof Ex-e and Ex-d dual certified. plug material shall be SS304 with Shrouds. a) Contractor(bidder) shall supply the material as per approved vendor list.

Supply

Installation

Supply

Installation

Supply

Installation

Supply

Installation

SUPPLY OF THE ADAPTOR

1.5” NPT M x 1” NPT F – Adapter (SS316L)

Supply

Installation

SUPPLY OF MOTORIZED CABLE FEEDER

Supply of Motarized cable feeder:- a) Factory manufactured and assembled. b) Dual motors drive Dual Tyre with wheel based (each Tyre type wheel for traction on both sides of the cable) or equivalent mechanism. c) Cable Feeder - Electric Cable Reel with Speed Control & Drive Motors d) Heavy duty , cable ranging in size up to ½” to 2” e) Equipped with facility of Feeding cable at variable speeds to match the speed of the cable puller f) Tyre (or rubber based wheel) based for improved traction with low friction cable g) Equipped with Two cable loading methods: Top-loading and End-loading h) Equipped with pendant and toggle switch /foot switch for easy and convenient operation. i) Floor mounted , portable and movable with attached wheel using Handles. j) Equipped with provision for gripping the assembly while cable pulling/ feeding. k) Cable capacity (simultaneous feeding): upto 5 cables of size 2 inch dia or more l) Cable type: Armored cable of multiple Cu conductor with PVC/other coated m) Pulling capacity: 750 LBS or more n) Power supply: 230 VAC, 50 Hz (Single phase) o) The arrangement shall be well finished and smooth to prevent cable damage while cable pulling/ feeding. p) Load Testing certificate to be submitted. q) Safety: Should be designed for safe operation by the operator and for safety of the operator. r) Recommended make/ model: Current Tools (99 Cable Feeder )/ Greenlee (Emerson) (Ultra Cable Feeder)/ Equivalent. Note: These are direct supply to NRL by the contractor and intended for NRL’s usage as per site requirement. There is no guarantee of issue of this item to the contractor for their using.

SUPPLY OF CABLE ROLLERS & HOOK TYPE SHEAVES (SET OF VARIOUS TYPES)

CABLE ROLLERS OF VARIOUS TYPES - Each arrangement shall be well finished and smooth to prevent cable damage while cable pulling. - Factory manufactured and assembled. - MOC: Steel/ Aluminum/SS/Alloy etc. - Shall be suitable upto 2 inch (Dia) (or more) of Armored Cu cable laying - Load bearing capacity: 2 Ton or more Accessories (To be supplied): → - Recommended operational spares (including the consumables , soft parts, others) for 2 years: 2 Sets. - Load Testing certificate to be submitted. - Power extension cables with sockets and Plug assembly (required for both ends) with 50 Mtr. Power Cables (Flexible, Armored/ Braided for protection at construction site). Note: These are direct supply to NRL by the contractor and intended for NRL’s usage as per site requirement. There is no guarantee of issue of this item to the contractor for their using.

Hanging Cable Roller (one side openable to release the cable)

Cable roller (Floor mounted/ cable tray and straight line)

Corner Cable Roller

V Style Cable Guide Roller (Mild Steel Bearing Mounted)

HOOK TYPE SHEAVE Hook Type Sheave for Rope and Heavy Duty Single Rope Pulley Swivel Lifting Hook with Latch Wire Rope Pulley Rings for the Double Braided rope as mentioned in this document. - Hook Type Sheave/ pully (with aluminum/SS/ Alloy etc. Sheave and metallic frame and lockable hook) for the Cable/ Rope, - Load bearing capacity: 2 Ton or more. - One side openable for rope/ cable insertion/ removing. - Hook sheave size (approx..): 3” or more. - Factory manufactured and assembled. - Recommended make/ model: Current Tools/ROPE/ GREENLEE/ EDELRID/ VICTAC/ MH GLOBAL/ Conclood India/ equivalent.

Hook Type Sheave

SUPPLY OF FLOOR MOUNTED ELECTRIC WINCH MACHINE FOR CABLE PULLING

1. Item:Motorised cable puller with winch system (floor mounted) 2. Metallic assembly with rust proof treatment. 3. Factory manufactured and assembled. 4. Load bearing capacity (pulling): 2 Ton or more 5. Power supply: 230 VAC, 50 Hz 6. Cable pulling speed (approx.): 15 Meres/ per minute or better/ adjustable 7. Operating console/ switch board: Operating console/ switch board/ mechanism for winching operation with required switches for the operator and shall be movable with connected cables/ wireless. 8. Winch drum: - Capacity (at least): 500 Mtrs. - Shall be suitable for the rope as mentioned elsewhere in this document. 9. Pulling rope: Suitable for double braided polyester/ nylon rope as mentioned elsewhere in this document. 10. Safety: Should be designed for safe operation by the operator and for safety of the operator. 11. Accessories (To be supplied): - Recommended operational spares (including the consumables , soft parts, others) for 2 years: 2 Sets. - Load Testing certificate to be submitted. - Power extension cables with sockets and Plug assembly (required for both ends) with 50 Mtr. Power Cables (Flexible, Armored/ Braided for protection at construction site). 12. Recommended make: Build-tech Engineering or equivalent. Note: These are direct supply to NRL by the contractor and intended for NRL’s usage as per site requirement. There is no guarantee of issue of this item to the contractor for their using.

SUPPLY OF CABLE DRUM LIFTING JACK ASSEMBLY

1. Item: Cable Drum Lifting Jacks for cable unwinding 2. Factory manufactured and assembled. 3. Metallic with rust proof treatment. 4. Pair of jacks at both end with center spindle (SS). 5. Weight bearing capacity: 1.25 times of Cable drum of having cable upto 2000 Mtrs. of 2.5 mm2 x 24 Core armored cables subject to minimum 3 Tone. 6. Adjustable height and width (Shall be suitable for unwinding of a cable drum of having cable upto 2000 Mtrs. of 2.5mm2 x 24 Core armored cables as mentioned above) 7. Recommended make/ model: Elina Corporation/ Techo Scient Manufacturing Company/ Classique Enterprises/ Equivalent 8. Safety: Should be designed for safe operation by the operator and for safety of the operator. 9. Load Testing certificate to be submitted. Note: These are direct supply to NRL by the contractor and intended for NRL’s usage as per site requirement. There is no guarantee of issue of this item to the contractor for their using.

SUPPLY OF PORTABLE ELECTRIC CABLE PULLING MACHINE

SUPPLY OF ROPE OF THE WINCH SYSTEM

1. Item: Rope of the winch system with accessories. 2. Length (without any joint): As mentioned in the SOR item. 3. Rope Type: - Low stretch double braided polyester/ Composite Rope (or better) having longer durability and pulling capacity as mentioned below. - Specially designed for pulling/ lifting purpose. - Shall be flexible and smooth and used for Cable pulling. - With factory spliced pulling eye(s) at each end - Double braided jacket and inner core 4. Load bearing capacity and Rope size: upto 1.5 Ton subject to minimum ½” size (Dia). 5. Accessories: - Each rope should be supplied with Reel/ drum (long lasting and reusable) for winding/ un winding of the rope). - Each Reel/ drum should be supplied with floor mounted reel stand (Metallic having load bearing capacity of the rope of the mentioned length subject to minimum 150 Kg) 6. Load Testing certificate to be provided. 7. Shall be suitable for the all the Winch machines mentioned in this document. 8. Recommended make/ model: Current Tools/ROPE/ GREENLEE/ EDELRID/ equivalent. Note: These items are direct supply to NRL by the contractor and intended for NRL’s usage as per site requirement. There is no guarantee of issue of this item to the contractor for their using.

Rope of the winch system (50 Mtrs.)

Rope of the winch system (100 Mtrs.)

Rope of the winch system (200 Mtrs.)

Rope of the winch system (300 Mtrs.)

Rope of the winch system (500 Mtrs.)

TRANSPORTATION OF MATERIAL FROM WAREHOUSE TO SITE

Contractor(bidder) scope of work includes taking delivery from warehouse or places of storage and transportation, handling, storage, unpacking etc to site. Warehouse/place of storage shall be approx. 25 km away from site.

Junction Boxes, cabinets and panels

Cable drums

Cable trays 2.5 meter straight section

Cable ducts of 2.5 meter straight section

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