GE/863/EWS-T-16 OF 2026-27 PROVN OF DG SET OF CAPACITY 100 KVA

Supply, Installation, Testing and Commissioning of silent Diesel Engine capacity 100 KVA , 4 cylinder, liquid cooled Turbocharged intercooled, developing 126 BHP at 1500 RPM. This is electric start , compression ignition, 4 stroke engine designed to run continuously @ 1500 RPM. The Diesel engine conforms to present CPCB IV + norms. The DG set comprise of following:-

Diesel Engine:- The diesel engine comprise of following:- (a) Radiator with fan (b) Electric starter motor with soft starting system (c) Electronic Governor (G3 as per ISO 8528 Part V class governor) (d) Battery charging alternator (e) Dry type Air Cleaner with service indicator (f) CRDI System (g) Lube oil and fuel filter & Urea (h) DOC+SCR (j) First fill of lube oil and coolant (k) 1 x 12 V DC maintenance free Battey suitable for 100KVA DG set incl Battery copper lead with 1 year replacement warranty from the date of DLP.

SAILENT FEATURES OF DG SET The DG Set is of compact size with Manual and Automatic starting system. Sound Proof, weather Proof enclosure. Low vibration, best in class fuel consumption with electronic fuel injection system. Class G3 Governing in its range, which gives better accuracy in decreasing the speed drop in transient and lowering the recovery time of the speed. Low cost of service & spares. Low operation cost. confirms to statutory Govt CPCB IV + emmission & noise level norms. The enclosure is of modular construction with the provision to assemble and dismantle easily. The sheet metal components are pre- treated and are polyester based powder coated (inside as well as outside) for long life. All Nuts-bolts, hardware are stainless steel for long life. Battery is provide in tray inside the enclosure. Door are gasketed with high quality EPDN gaskets to avoid leakage of sound. Optimised EATS (Exhaust After Treatment System) is provided to control exhaust noise and emission. Specially designed sound attenuators are provided to control sound at air entry & exit points inside the enclosure. To make the system vibration free, engine and alternator are mounted on specially designed anti vibration pads mounted on base frame. Base frame of DG Set shall be as per OEM rcommendation. The enclosure is designed and layout of the equipment is such that there is easy access to all serviceable parts. Adequate ventilation is provided to meet air requirement for combustion & heat removal.

The Following Safety features of DG Set:- (a) High water temprature (b) Low lube oil pressure (c) Emergency stop push button outside the enclosure (d) DOC, SCR (e) Cold Start Kit installed (f) Specially designed standard control panel is mounted inside enclosure itself. (g) In buit draw in type fuel tank of not less than 230 ltr capacity (h) with UV resistant powder coating can withstand extreme environments (j) The wall of the enclosure are insulated with fire-retardant and noise absorbent rockwool as to comply with the noise level of 75 dB (A) at distance of 1 mtr in open free field environment as per ISO 8528 part 10 specified by ministry of environment and forest. (k) Fluid drains for lube oil and fuel.

Alternator : Alternator capacity of 100 KVA suitable for continuous opertation rated at 1500 RPM, 415 volt, 0.8 PF, 50 HZ Three phase in SPDP enclosure, self-excited, self-regulated Brush less, floor mounted. The alternator confirming to IS:4722, BS EN 60034-1 and will be suitable for tropical condition of Averi, Distt - Kullu Himachal Pradesh. as per the following specification:- (a) DG Set shall salient poles , Single bearing , Brushless type suitable for direct coupling to engine. (b) DG Set dliver required output at the ambient temperature conditions. Suitable for an overload of 10% for 1 hour in every 12 hours of operation. (c) Provided the fast response thyristor type electronic automatic voltage regulator, which holds output voltage within desired limits (+/ 1%). (d) Self excited delf regulate. (e) Suitable for taking rated load immediately after machine reaches rated voltage and speed. (f) Suitable for direct coupling with Engine and mounted on common fabricated sheet metal base frame. (g) Screen protected drip proof enclosure with IP-23 degree of protection. (h) Air cooled type with radial fan mounted on Rotor. (j) Alternator winding and insulation - Insulation class H as defined in IS - 4722.

ACOUSTIC ENLOSURE: The Enclosure is of modular construction. 1. Durable industrial locking system is provided on doors. 2. The sheet metal components are pre-treated and are Polyester based powder coated (inside as well as outside) for long life. 3. Specially designed sound attenuators are provided to control sound at air entry & exit points inside the enclosure. 4. In - build draw in type fuel tank not less than 230 ltr capacity. 5. The walls of enclosure are insulated with the fire-retardant & noise absorbent rockwool so as to comply with the noise level of 75dB(A) at distance of 1mtr. in open free field environment as per ISO 8528 part 10 specified by ministry of Environment & Forest.

DG CONTROL PANEL WITH GENSET CONTROLLER : The Standard control Panel is manufactured with 16 gauge CRCA sheet and is powder coated for a weather-proof and long lasting finish. The Control Panel consists of Microprocessor based genset controller, MCCB of suitable rating, Key Switch, Push Button (starter),LED Battery Charging alternator fail indication, Current Transformer, instrument fuses. The genset controller has all the basic safeties and protections all as specified and directed by Engr-in-Charge.

Note :- (i) The contractor shall submit the Design of DG Set Engine, Alternator, Control Panel ,Acoustic Enlosure & SLD Digram of three copies from OEM for final approval from Engr-in-Charge before executation of work.

(viii) Any item / work not specifically mentioned but required to complete the job shall be arranged by the contractor and demeed to incl in above rates. (ix) DG Set having standard warranty for their manufacturing defect for the period of 2 years from the date of completion of work.

Supply, Installation, Testing and Commissioning Automatic Mains Failure (AMF) control Panel manufactured with 3.15mm thick CRCA sheet,IP 54, power coated outdoor type, weather proof and long lastng finish. The AMF control panel consists of the following items as per the recommendation parts , quantily with capacity all as specified and directed by Engr-in-Charge. (a) LED Indicator 220V - 04 Nos (b) Control MCB SP 6 Amp- 02 Nos (c) MCCB 4 Pole 25 KA 200 Amps as incommer - 01 No (d) Spreader Link 200 Amps - 04 Nos (e) Power Contactor 200 Amp 4P - 02 (f) ATS Connector 10 Pin -01 No (g) Panel box powder coated, CRCA Sheet 3.15mm thick outdoor type with locking arrangement installed to the PCC foundation complete- 01 Nos (h) Control wire 1.5 sqmm FRLSH - 01 Set (j) Al bus bar as recommended by OEM RYBN - 01 Set (k) Hardware suitable 100 KVA AMF - 01 Set (l) Control cable for AMF connection 8 core 1.5 Sqmm FRLSH - 01 Set Note (i) Any item / work not specifically mentioned but required to complete the job shall be arranged by the contractor and demeed to incl in above rates. (ii) Earth work , foundation PCC demeed to incl in above rates.

Supply, Installation, Testing and Commissioning of silent Diesel Engine capacity 30 KVA , 3 cylinder, liquid cooled Turbocharged intercooled, developing 40 BHP at 1500 RPM. This is electric start , compression ignition, 4 stroke engine designed to run continuously @ 1500 RPM. The Diesel engine conforms to present CPCB IV + norms. The DG set comprise of following:-

Diesel Engine:- The diesel engine comprise of following:- (a) Radiator with fan (b) Electric starter motor with soft starting system (c) Electronic Governor (G3 as per ISO 8528 Part V class governor) (d) Battery charging alternator (e) Dry type Air Cleaner with service indicator (f) CRDI System (g) Lube oil and fuel filter & Urea (h) DOC, EGR (j) First fill of lube oil and coolant (k) 1 x 12 V DC maintenance free Battey suitable for 30 KVA DG set incl Battery copper lead with 1 year replacement warranty from the date of DLP.

SAILENT FEATURES OF DG SET The DG Set is of compact size with Manual and Automatic starting system. Sound Proof, weather Proof enclosure. Low vibration, best in class fuel consumption with electronic fuel injection system. Class G3 Governing in its range, which gives better accuracy in decreasing the speed drop in transient and lowering the recovery time of the speed. Low cost of service & spares. Low operation cost. confirms to statutory Govt CPCB IV + emmission & noise level norms. The enclosure is of modular construction with the provision to assemble and dismantle easily. The sheet metal components are pre- treated and are polyester based powder coated (inside as well as outside) for long life. All Nuts-bolts, hardware are stainless steel for long life. Battery is provide in tray inside the enclosure. Door are gasketed with high quality EPDN gaskets to avoid leakage of sound. Optimised EATS (Exhaust After Treatment System) is provided to control exhaust noise and emission. Specially designed sound attenuators are provided to control sound at air entry & exit points inside the enclosure. To make the system vibration free, engine and alternator are mounted on specially designed anti vibration pads mounted on base frame. Base frame of DG Set shall be as per OEM rcommendation. The enclosure is designed and layout of the equipment is such that there is easy access to all serviceable parts. Adequate ventilation is provided to meet air requirement for combustion & heat removal.

The Following Safety features of DG Set:- (a) High water temprature (b) Low lube oil pressure (c) Emergency stop push button outside the enclosure (d) DOC, EGR (e) Cold Start Kit installed (f) Specially designed standard control panel is mounted inside enclosure itself. (g) In buit draw in type fuel tank of not less than 70 ltr capacity (h) with UV resistant powder coating can withstand extreme environments (j) The wall of the enclosure are insulated with fire-retardant and noise absorbent rockwool as to comply with the noise level of 75 dB (A) at distance of 1 mtr in open free field environment as per ISO 8528 part 10 specified by ministry and forest. (k) Fluid drains for lube oil and fuel.

Alternator : Alternator capacity of 30 KVA suitable for continuous opertation rated at 1500 RPM, 415 volt, 0.8 PF, 50 HZ Three phase in SPDP enclosure, self-excited, self-regulated Brush less, floor mounted. The alternator confirming to IS:4722, BS EN 60034-1 and will be suitable for tropical condition of Averi, Distt - Kullu Himachal Pradesh. as per the following specification:- (a) DG Set shall salient poles , Single bearing , Brushless type suitable for direct coupling to engine. (b) DG Set dliver required output at the ambient temperature conditions. Sitable for an overload of 10% for 1 hour in every 12 hours of operation. (c) Provided the fast response thyristor type electronic automatic voltage regulator, which holds output voltage within desired limits (+/ 1%). (d) Self excited delf regulate. (e) Suitable for taking rated load immediately after machine reaches rated voltage and speed. (f) Suitable for direct coupling with Engine and mounted on common fabricated sheet metal base frame. (g) Screen protected drip proof enclosure with IP-23 degree of protection. (h) Air cooled type with radial fan mounted on Rotor. (j) Alternator winding and insulation - Insulation class H as defined in IS - 4722.

ACOUSTIC ENLOSURE: The Enclosure is of modular construction. 1. Durable industrial locking system is provided on doors. 2. The sheet metal components are pre-treated and are Polyester based powder coated (inside as well as outside) for long life. 3. Specially designed sound attenuators are provided to control sound at air entry & exit points inside the enclosure. 4. In - build draw in type fuel tank not less than 70 ltr capacity. 5. The walls of enclosure are insulated with the fire-retardant & noise absorbent rockwool so as to comply with the noise level of 75dB(A) at distance of 1mtr. in open free field environment as per ISO 8528 part 10 specified by ministry of Environment & Forest.

DG CONTROL PANEL WITH GENSET CONTROLLER : The Standard control Panel is manufactured with 16 gauge CRCA sheet and is powder coated for a weather-proof and long lasting finish. The Control Panel consists of Microprocessor based genset controller, MCCB of suitable rating, Key Switch, Push Button (starter),LED Battery Charging alternator fail indication, Current Transformer, instrument fuses. The genset controller has all the basic safeties and protections all as specified and directed by Engr-in-Charge.

Note :- (i) The contractor shall submit the Design of DG Set Engine, Alternator, Control Panel ,Acoustic Enlosure & SLD Digram of three copies from OEM for final approval from Engr-in-Charge before executation of work.

(viii) Any item / work not specifically mentioned but required to complete the job shall be arranged by the contractor and demeed to incl in above rates. (ix) DG Set having standard warranty for their manufacturing defect for the period of 2 years from the date of completion of work.

Supply, Installation, Testing and Commissioning Automatic Mains Failure (AMF) control Panel manufactured with 3.15mm thick CRCA sheet,IP 54, power coated outdoor type, weather proof and long lastng finish. The AMF control panel consists of the following items as per the recommendation parts , quantily with capacity all as specified and directed by Engr-in-Charge. (a) LED Indicator 220V - 04 Nos (b) Control MCB SP 6 Amp- 02 Nos (c) MCCB 4 Pole 16 KA 100 Amps as incommer - 01 No (d) Spreader Link 100 Amps - 04 Nos (e) Power Contactor 100 Amp 4P - 02 (f) ATS Connector 10 Pin -01 No (g) Panel box powder coated, CRCA Sheet 3.15mm thick outdoor type with locking arrangement installed to the PCC foundation complete- 01 Nos (h) Control wire 1.5 sqmm FRLSH - 01 Set (j) Al bus bar as recommended by OEM RYBN - 01 Set (k) Hardware suitable 30 KVA AMF - 01 Set (l) Control cable for AMF connection 8 core 1.5 Sqmm FRLSH - 01 Set Note (i) Any item / work not specifically mentioned but required to complete the job shall be arranged by the contractor and demeed to incl in above rates. (ii) Earth work , foundation PCC demeed to incl in above rates.

Supply and Lay cable XLPE insulated screened PVC bedded, galvanised steel strip or wire armoured, electric power cables(heavy duty) 1100V grade with stranded aluminium conductor of size 35 Sqmm 3.5 core.

All as per item No. 3 above but of size 70 Sqmm 3.5 core

All as per item No. 3 above but of size 120 Sqmm 3.5 core

Excavation in trenches in hard soil not exceeding 1.5mtr wide and not exceeding 1.5 mtr in depth for laying of pipes in trenches and getting out including levelling of bottom surface and trimming of sides complete all as specified and directed.

Returning filling in including spearing levelling, waering and well ramming in layers not exceeding 25 cm thick each excavated soft/hard soil in trenches after the pipes havew been laid and tested competed all as specified and directed.

Removing surplus soil to a distance not exceeding 50 mtr and depositing where directed at a level not exceeding 1.5m above the starting point complete all as specified and directed by Engr-in-Charge

M&L for Sand cushioning on under ground cables provided with a layer of sand 8 cm deep before laying the cable and 15 cm depth after punning down and stretching the cable complete all as specified and directed

Supply and lay well burnt class ‘B’ bricks as mechanical protection to under ground cables laying with length of the bricks equal to the width of the trench all as specified and directed

M&L for Tubes, 'light grade' 50 mm dia, galvanised, with all fitting and fixed complete to walls and ceilings or laid in floors

M&L for Tubes, 'light grade' 80 mm dia, galvanised, with all fitting and fixed complete to walls and ceilings or laid in floors

M&L for Earthing in replacement / renewal complete with galvanised steel earth plate electrode 600x600x6.0mm thick, buried directly in ground (earth pit not less than 2.25 metres deep below ground level) with top edge of the plate not less than 1.5 metres below normal ground level, connected to galvanised strip of size 32 x 6 mm earth continuity coductor by means of bolts, nuts, check nuts and washers of galvanised iron or steel all as shown in electrical plate No. 3 of SSR-I 2009, connected to main switch board all as specified. Necessary excavation, earthwork, PCC works and CI earth pit cover with watering pipe 20 mm dia GI Pipe medium grade, funnel with wire mesh and lugs, complete all as specified and directed by Engineer - in - Charge.

Supply, install, testing and commissioning LT cubical Panel of outdoor type factory made dust/vermin proof made out of CRCA sheet 3.15 mm thick CPRI approved duly powder coated having opening and locking arrangement both in front and rear side(independent door for each item on front side) mounted on 4 Nos angle iron 50x50x6 mm, 45 cm long embedded in PCC 1:3:6 type C2 complete with aluminium bus bar of rating 1.5 times the rated capacity of incomer, IP 65 protection, suitable cable gland for incomming and outgoing cables with lugs and connections etc required nuts ,bolts and washer incl complete control wiring with suitable size PVC copper conductor cable and provn of cable lugs etc, Including provision of following accessories/eqpt incl cable gland etc and suitable for fixing of under mentioned items:-Incommer (a) MCCB 200 A, 415 V , 4pole with over load short circuit protection, breaking capacity 25 KA -01 (b) Multi function meter for measuring V,A,F,kW,KVA including CTs of suitable capacity -01 (c) LED Phase Indication lamp (RYB) -01 Set Outgoing (a) MCCB 63 A, 415 V, 4 pole with over load short circuit protection, breaking capacity 25 KA -02 (b) MCCB 32 A, 415 V, 4 pole with over load short circuit protection, breaking capacity 16 KA -02 (c ) Onload change over switch 415V 4 pole of capacity 200 Amp-01 Nos (d) Wiring of above accessory with suitable size of copper conductor cable

Supply, install, testing and commissioning LT cubical Panel of outdoor type factory made dust/vermin proof made out of CRCA sheet 3.15 mm thick CPRI approved duly powder coated having opening and locking arrangement both in front and rear side(independent door for each item on front side) mounted on 4 Nos angle iron 50x50x6 mm, 45 cm long embedded in PCC 1:3:6 type C2 complete with aluminium bus bar of rating 1.5 times the rated capacity of incomer, IP 65 protection, suitable cable gland for incomming and outgoing cables with lugs and connections etc required nuts ,bolts and washer incl complete control wiring with suitable size PVC copper conductor cable and provn of cable lugs etc, Including provision of following accessories/eqpt incl cable gland etc and suitable for fixing of under mentioned items:-Incommer (a) MCCB 100 A, 415 V , 4pole with over load short circuit protection, breaking capacity 25 KA -01 (b) Multi function meter for measuring V,A,F,kW,KVA including CTs of suitable capacity -01 (c) LED Phase Indication lamp (RYB) -01 Set Outgoing (a) MCCB 63 A, 415 V, 4 pole with over load short circuit protection, breaking capacity 25 KA -01 (b) Onload change over switch 415V 4 pole of capacity 63 Amp-01 Nos (c) Wiring of above accessory with suitable size of copper conductor cable

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