MAINT, REPAIR AND SERVICING OF DG SETS, AMF PANELS AND MISC CONNECTED WORK UNDER GE (AF) ADM AREA AT AF STN AGRA.

Amount

M&L for painting of DG set, panels, diesel tank, silencer with two coats of synthetic enamel paint and writing SM No, MES No, Make and capacity after preparation of surface for 200 KVA to 320 KVA DG Set complete all as specified and directed.

All as per item No. 1 above but of capacity 100 KVA to 125 KVA

All as per item No. 1 above but of capacity 30 KVA to 82.5 KVA

M&L for servicing of 15 KVA to 40 KVA DG set by opening, adjusting, tightening of tappet cover complete using torque wrench by applying proper pressure, cleaning of complete sump from sludge, dirt, oil etc., replacing of fuel filter (Primary and secondary) and Oil filter and refitting for DG set including drain out (used) engine oil and filling and topping with new engine oil complete all as specified and directed. Note:- (a) Engine oil will be measured and paid separately under respective items of BOQ. (b) Replacing of fuel filter and Oil filter shall deemed to be included in said item. All others spares required sall be measured and paid seperately as supply only.

All as per item No. 4 above but of capacity 62.5 KVA to 82.5 KVA

M&L for servicing of 100 to 125 KVA DG set by opening, adjusting, tightening of tappet cover complete using torque wrench by applying proper pressure, cleaning of complete sump from sludge, dirt, oil etc., replacing of fuel filter (Primary and secondary), super by pass filter and Oil filter and refitting for DG set including drain out (used) engine oil and filling and topping with new engine oil complete all as specified and directed. Note:- (a) Engine oil will be measured and paid separately under respective items of BOQ. (b) Replacing of fuel filter, super by pass filter and Oil filter shall deemed to be included in said item. All others spares required sall be measured and paid seperately as supply only.

All as per item No. 6 above but of capacity 200 to 400 KVA

Supply only Engine oil 15 W40 complete all as specified and directed. Make :Castrol / HP / Bharat Petrolium.

Supply only coolant suitable for radiator of DG sets complete all as specified and directed. Make: HP / TVS / Valvoline

Supply only distilled water suitable for lead acid battery of DG set complete all as specified and directed.

Supply only Air cleaner filter (inner & outer) to DG set for capacity 25 to 62.5 KVA complete all as specified and directed.

Supply only Air cleaner filter (inner & outer) to DG set for capacity 75 to 82.50 KVA complete all as specified and directed.

Supply only Air filter (inner & outer) to DG set for capacity from 100 to 125 KVA complete all as specified and directed.

Supply only Air filter (inner & outer) to DG set for capacity from 200 to 400 KVA complete all as specified and directed.

S&F in replacement of battery terminal brass(heavy duty)with nuts & bolts for battery (as per sample) complete all as specified and directed.

S&F in replacement Engine RPM gauge meter for DG set complete all as specified and directed.

S&F in replacement V Belt / Fan belt suitable for DG set upto 125 KVA capacity complete all as specified and directed.

S&F in replacement fully automatic Battery charger input 230V AC (transformer based) and output 24V DC for 24 volt battery complete all as specified and directed. Make :- AE / Micro Power / Elect India / Unitek India

S&F in replacement fully automatic Battery charger input 230V AC (SMPS based) and output 12V DC for 12 volt battery complete all as specified and directed. Make:- AE / Kirloskar / Power India / Unitek India

S&F in replacement Under/ Over volt relay-ON/OFF delay time (1 to 10 sec), sensing supply 415 Volt complete all as specified and directed. Make- AE / PIC / MINILEC

S&F in replacement A.V.R unit suitable for upto 125 KVA DG SET complete all as specified and directed. Make:- Kirloskar / AE / National

S&F in replacement AMF Controller device ( KG934 ) / (EMS927) for Auto/ Manual function suitable for all capacities of DG set complete all as specified and directed. Make: Automation Electronics / KIRLOSKAR / Greaves Cotton.

S&F in replacement Speed control unit ( MODEL-ESD5111) suitable for DG set complete all as specified and directed. Make: Automation Electronics / KIRLOSKAR / Greaves Cotton

Checking of AMF panel / DG set for detecting any kind of fault in AMF panel/DG set and attending the fault immediately at any time round the clock and carry out repair required as per site requirement and checking of AMF panel and DG set for power supply from DG set through AMF panel and replacing of worn out minor parts complete all as specified and directed.

S&F in replacement Diesel pipe suitable for all capacities of DG set complete all as specified and directed.

M&L for disconnection, dismantling and repairing of dynmo 12 / 24 Volts DC for battery charging from DG set engine including rewinding of armature, replacement of carbon brushes, replacement of bearings, rewinding of field coil assembly, replacement of connection plate etc, reassembling and refixing to DG set engine after necessary repair complete all as specified and directed.

S&F in replacement fuel water Separator suitable for all capacities of DG set complete all as specified and directed.

S&F in replacement Shut down valve solenoid suitable for all capacities of DG set complete all as specified and directed.

S&F in replacement internal Wiring DG set/control Panel and AMF Panels with existing size of copper cable upto 125 KVA complete all as specified and directed.

S&F in replacement internal wiring DG set/control Panel and AMF Panels with existing size of copper cable for 125 to 400 KVA complete all as specified and directed.

S&F in replacement Self Engine Stop Relay Device for DG set AMF panel complete all as specified and directed. Make: AE / Elect India or equivalent.

S&F in replacement A.V.R for 125 KVA to 400 KVA DG SET complete all as specified and directed. Make:- Kirloskar / AE / NATIONAL.

S&F in replacement Solenoid stopper 24 Volt DC suitable for upto 250 KVA DG set complete all as specified and directed. Make :--Cummins / Kirloskar / Greaves Cotton .

S&F in replacement Fuel filter cartridge duplex type suitable for upto 62.5 KVA DG set complete all as specified and directed.

S&F in replacement AMF control unit function for DG set of capacity upto 400 KVA complete all as specified and directed. Make: AE/ ELECT INDIA/ Unitek India

S&F fixing of 20 KVA, TP "D" type Electric control Panel (AMF panel) of existing OEM AMF control Panel complete all as specified and directed.

S&F fixiing of AMF relay suitable of 320 KVA DG Set of Make CUMMINS (Jakson Limited) Model No CJ320D5P, Ser No CJK-14030683 complete all as specified and directed.

S&F fixiing of AMF relay suitable of 20 KVA DG Set of Make Kirloskar Green (Jakson Limited) Model No KG1-20 WS, Ser No 18/02/2015/9160K complete all as specified and directed.

S&F in replacement VMR Box for AMF PANEL OF UPTO 250 KVA DG set complete all as specified and directed. Make: AE/ ELECT INDIA/ Unitek India

S&F in replacement fuel Feed pump suitable for upto 125 KVA DG set complete all as specified and directed.

S&F in replacement fuel Feed pump suitable for 200 to 400 KVA DG set complete all as specified and directed.

S&F in replacement Magnetic Pickup suitable for upto 400 KVA DG set complete all as specified and directed. Make:- Cummins / Kirloskar / Ashok Leyland

Taking down old repairable Radiator from 100 KVA to 125 KVA Capacity DG sets by opening nut/bolt from foundation, loading/unloading, transportation to and from local market, dismantling, checking, testing for any defects and repairing as below: - (i) Cleaning, washing the copper tubes and Top to bottom Copper Jal Frame of the radiator by acid process. (ii) Checking the leakage if any and repairing the same by doing the Soldering and testing radiator. (iii) Refixing to its original position with proper accuracy and correct alignment including replacement of nut/bolt, hose pipe sets with clamps and testing complete.

All as per item No-44 above but DG sets of capacity 200 KVA to 400 KVA

Disconnecting of self starter 24 volts/12 volts DC, dismantling and repairing with replacement of bendix pinion, rewinding of armature, bushes set, rewinding of field coil assembly, reassembling and refilled including testing of the complete self starter for DG Set of capacity upto 62.5 KVA complete all as specified and directed.

All as per item No-46 above but DG sets of capacity 62.5 to 125 KVA

All as per item No-46 above but DG sets of capacity 125 to 400 KVA

S&F in replacement Control Assembly relay card- 24 VDC/12 VDC for upto 200 KVA DG Set AMF Panel with checking of all connections etc. complete all as specified. Make:- Cummins / Kirloskar / Ashok Leyland/ Greaves Cotton .

S&F in replacement Injector Assembly suitable for upto 125 KVA DG set complete all as specified and directed.

S&F in replacement Injector Assembly suitable for capacity 200 KVA to 400 KVA DG set complete all as specified and directed.

M&L for dismantling of Fuel Injector Pump (FIP) from DG set engine for capacity upto 125 KVA including repair and replacement of spare parts as required, overhauling, calibration complete and refixing to its original position properly including testing complete all as specified and directed. (Note:- Cost of materials such as Shaft governor weight carrier, Plunger governor, Gear governor and other required spares for repairing of FIP shall deemed to be included in quoted rates).

All as per item No-52 above but DG sets of capacity 200/250 KVA

All as per item No-52 above but DG sets of capacity 320 KVA/400KVA

M&L for dismantling of Pressure Time pump (PT Pump) complete with replacement of drive accessories, plunger and barrel, weight/courier, oil sheets etc. including machinery work for upto 125 KVA DG set complete and refixing to its original position properly including testing complete all as specified and directed. (Note:- Cost of materials such as drive accessory, plunger, Air fuel control, oil seal and gasket set fuel pump required for repairing of Pump governor shall deemed to be included in quoted rates).

All as per item No-55 above but DG sets of capacity 200/250 KVA

All as per item No-55 above but DG sets of capacity 320 KVA

M&L for dismantling of defective water pump assembly for 200 to 320 KVA DG set by disconnecting of hose pipe connections, fanbelt, radiator connection and supply and fixing of new water pump assembly including connected items suitable for 200 to 320 KVA DG set complete all as specified and directed. Make:- Cummins / Kirloskar / Ashok Leyland/ Greaves Cotton .

M& L for taking out of burnt Exciter unit assembly of alternator from 100/125 KVA DG set and rewinding of exciter unit with super enameled copper wire of existing gauge and quantity including tapping, varnishing, heating insulation material and testing complete including loading/ unloading and transportation to workshop complete all as specified and directed.

M&L for taking out burnt Field coil assembly of alternator from 100/125 KVA DG set and rewinding of field coil assembly with super enameled copper winding wire of existing gauge and quantity including supply and fixing of new slip ring and carbon brush assembly complete including loading/ unloading and transportation to workshop complete all as specified and directed.

M&L for dismantling of turbo charger for 200 KVA to 320 KVA DG set engine, repairing, overhauling and testing on complete and fixing to its original position properly complete all as specified and directed.(Note:- Cost of materials such as Kit Turbo, sleeve turbocharger and support turbocharger seal required for repairing of Turbo charger shall deemed to be included in quoted rates).

M&L for dismantling of defective water pump assembly upto 400 KVA DG set by disconnecting of hose pipe connections, fanbelt, radiator connection and supply and fixing of new water pump assembly including connected items suitable for existing DG set complete all as specified and directed. Make:- Cummins / Kirloskar / Ashok Leyland/ Greaves Cotton .

Supply & fixing in replacement of Indicator lamp with holder set of three colours of R, Y & B (LED type) complete all as specified and directed.

Supply & fixing in replacement of Battery- 12 Volts,150 Ah for DG set complete all as specified and directed. Make: EXIDE / Amron / Microtek/ Sonic.

Supply & fixing in replacement of Battery- 12 Volts,180 Ah for DG set complete all as specified and directed. Make: EXIDE/ Amron / Microtek/ Sonic.

S&F in replacement of contactor of 3 Pole, 400 Amps, for AMF panel of DG Set with replacement of lugs and checking of all electric connections etc. and testing after completion complete all as specified and directed. Make :- L&T/ Legrand/ Seimens.

All as per item No-66 above but 225 Amp

All as per item No-66 above but150 Amps

All as per item No-66 above but 40 Amps

All as per item No-66 above but 100 Amps

S&F in replacement ON-LOAD Changeover switch (Open Execution, Front operated) of 63 Amps, 4 Pole, 415 V, 50 Hz complete all as specified and directed. Make: HPL / Havells/ L&T.

All as per item No-71 above but 200 Amp

All as per item No-71 above but 400 Amp

Supply & fixing in replacement of MCCB, 100 Amp, 4 pole, 16 KA , 415 Volt with fixed type Ics= 100% Icu setting including suitable size copper connection plates and spreaders as required complete all as specified and directed.

Supply & fixing in replacement of MCCB, 63 Amp, 4 pole, 16 KA , 415 Volt with fixed type Ics= 100% Icu setting including suitable size incoming and outgoing copper connection plates and spreaders complete all as specified and directed.

Supply & fixing in replacement of MCCB, 200 Amp, 4 pole, 36 KA , 415 Volt with fixed type Ics= 100% Icu setting including suitable size incoming and outgoing copper spreaders complete all as specified and directed.

Supply & fixing in replacement of MCCB, 250 Amp, 4 pole, 36 KA , 415 Volt with fixed type Ics= 100% Icu setting including suitable size incoming and outgoing copper spreaders complete all as specified and directed.

M&L in replacament of existing old unsv earthing complete with galvanised steel earth plate electrode, 600 x600 x 6mm thick burried directly in the ground (earth pit not less than 2.25 mtr deep below ground level) with top edge of the plate not less than 1.5mtr below ground level connected to galvanised strip of size 32X6mm dia as earth lead by means of bolts, nuts and washers of GI up to test point, GI tubing 15 mm bore medium grade protection pipe, GI watering pipe 20mm bore light grade with funnel and wire mesh, charcoal, salt complete all as per SSR with PCC chamber, 50mm thick RCC cover in 1:2:4 type B-1 using 20mm graded stone aggregate reinforced with 8mm dia TMT bar @ 80mm c/c both way including earth work in any type of soil , removal of surplus soil to a distance n.exc 50m and connecting , testing on completion all as shown on electric plate No 03 of SSR -2009 Part I complete all as specified and directed. Note:(i)- Excavation and earth work is deemed to be included in the rates quoted. (ii) GI Strip and protection pipe upto 7.5m long deemed to be included in unit rate quoted by tenderer.

Supply & fixing in replacement existing meters with digital Multi function meters of accuracy class 1, LED display, 3 Phase Voltage, Current, PF, KW, KVA, KVAR, KWH, KVAh, KVARh complete including all necessary cutting or all as required at site for fixing including making connections complete all as specified and directed. Make:- HPL/ C&S Cat Ref CSM-A-M5-S3-C/ Seimens/ Legrand.

Supply and Laying in replacement of XLPE, UG cable PVC insulated,bedded armoured heavy duty electric cable 1100 volts grade with aluminium conductor of 240 Sqmm 3.5 Core including taking down in trenches or on wall/floor/ pole complete all as specified and directed.

Supply and Laying in replacement of XLPE, UG cable PVC insulated,bedded armoured heavy duty electric cable 1100 volts grade with aluminium conductor of 400 Sqmm 3.5 Core including taking down in trenches or on wall/floor/ pole complete all as specified and directed.

Excavating in trenches not exc. 1.5m wide and not exc. 1.5m in depth for foundation etc or for laying for cables, errection of poles etc not exc. 10 sqm on plan and not exc. 1.5m in depth and getting out in any type of soil including removal of sand, bricks/PCC covers laid for cable proection complete all as specified and directed.

Returning, filling in, trenches including spreading, levelling, watering and well ramming in layers not exc. 25 cm in any type of soil complete all as specified and directed.

Removing surplus excavated material not exc 50 m and depositing where directed at a level not exc. 1.5m above the starting point complete all as specified and directed.

Supply, fixing and laying double wall corrugated HDPE split pipe in 2 Mtrs Size in 120mm OD/103 mm ID as per IS 16205 Part -24 complete all as specified and directed.

Supply and fixing DC 12Amp, 12V to 48V Battery charger for 1 to 4 Batteries complete all as specified and directed.

Clearing of bushes/small plants upto root level around and surroundings areas E/M installations (i.e. Two Pole/ Four structures, outdoor-substation yards & other Misc E/M installations etc.) soft and loose soil including surface dressing n.exc 15 cm deep and removing debris to a distance not exc. 50m complete all as specified and directed.

M&L for PCC (1:3:6) type C1 (using 20mm graded stone aggregate) as in coping/ pedestal of poles including necessary form work and finishing surfaces fair and even with using extra cement complete all as specified and as directed.

M & L for disconnecting of burnt/damaged cables from panels/junction boxes etc , cutting out the burnt out ends , making new end joints by supply and fixing new aluminium lugs/insulation tapes etc and reconnecting using new nuts/bolts/washer etc and restoring three phase and neutral in the junction box for the 10 to 240 sqmm 2/3.5/4 core size of LT underground armoured cables complete all as specified and directed. Note - Earth work required for extending the incoming/outgoing cable in junction box/panel board etc shall be deemed to be included in the unit rate quoted.

M&L for Cross arms, bracings, supports,clamps, back plates, iron, flat iron, channels fabricated from structural steel sections including nuts, bolts, washers,welding, bending cold or hot, drilling holes for bolts, in any shape or size as indicated or directed and including one coat of red oxide primer &n two coat of synthetic enamel paint complete all as specified and as directed.

MUKTA AND COMPANY

M/s SCHOLASTIC ENTERPRISES

M/s Pooran Singh and Company

M/S J J ENTERPRISES

M/s KCL Engines and Machines

M/S R.K ENTERPRISES