REPAIR REPLACEMENT OF STEEL WIRE ROPE BOTTOM BLOCK HOOK LIMIT SWITCHES BRAKES PENDENT WHEEL ASSEMBLY PANELS AND LOAD TESTING OF CRANES AND HOISTS INSTALLED AT VARIOUS LOCATION UNDER GE(U) PM DELHI CANTT-10

Amount

Material and Labour for replacement of steel Wire Rope 8 mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 alongwith suitable rope clamp complete all as specified and directed. Make :- Usha Martin/ Mahadev Elevator / Fort William

Material and Labour for replacement of steel Wire Rope 10 mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 alonwith suitable rope clamp complete all as specified and directed. Make :- Usha Martin/ Mahadev Elevator / Fort William

Material and Labour for replacement of steel Wire Rope 12 mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 alonwith suitable rope clamp complete all as specified and directed. Make :- Usha Martin/ Mahadev Elevator / Fort William

Material and Labour for replacement of steel Wire Rope 16 mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 alonwith suitable rope clamp complete all as specified and directed. Make :- Usha Martin/ Mahadev Elevator / Fort William

Material and Labour for replacement of steel Wire Rope 24 mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 alonwith suitable rope clamp complete all as specified and directed. Make :- Usha Martin/ Mahadev Elevator / Fort William

Material and Labour for replacement of steel Wire Rope 26 mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 alonwith suitable rope clamp complete all as specified and directed. Make :- Usha Martin/ Mahadev Elevator / Fort William

Material and Labour for replacement of steel Wire Rope 30 mm F.M.C Construction 6X36 ungalvanised as per IS 2266/02 alonwith suitable rope clamp complete all as specified and directed. Make :- Usha Martin/ Mahadev Elevator / Fort William

Supply and replacement of Electro Hydraulic Thrustor Brake complete set MDT 100-18Kg ( including Thrustor 18 Kg, type ST-520) 415 Volts , three phase power supply , alongwith suitable brake shoe liner with ribets and suitable brake oil filling complete, required any retrofit work for fitting in existing foundation of thrustor brake complete all as specified and directed. Make :- Speedage / Speed-o-control/ USGC

Supply and replacement of Electro Hydraulic Thrustor Brake complete set MDT 150-18Kg ( including Thrustor 18 Kg,type ST-520) 415 Volts , three phase power supply , alongwith suitable brake shoe liner with ribets and suitable brake oil filling complete, required any retrofit work for fitting in existing foundation of thrustor brake complete all as specified and directed. Make :- Speedage / Speed-o-control/ USGC

Supply and replacement of Electro Hydraulic Thrustor Brake complete set MDT 200-18Kg ( including Thrustor type ST-520) 415 Volts , three phase power supply , alongwith suitable brake shoe liner with ribets and suitable brake oil filling complete, required any retrofit work for fitting in existing foundation of thrustor brake complete all as specified and directed. Make :- Speedage / Speed-o-control/ USGC

Supply and replacement of Electro Hydraulic Thrustor Brake complete set MDT 250-18Kg ( including Thrustor 18 Kg type ST-520) 415 Volts , three phase power supply , alongwith suitable brake shoe liner with ribets and suitable brake oil filling complete, required any retrofit work for fitting in existing foundation of thrustor brake complete all as specified and directed. Make :- Speedage / Speed-o-control/USGC

Supply and replacement of Electro Hydraulic Thrustor Brake complete set MDT 300-34Kg ( including Thrustor 34 Kg type ST-535) 415 Volts , three phase power supply , alongwith suitable brake shoe liner with ribets and suitable brake oil filling complete, required any retrofit work for fitting in existing foundation of thrustor brake complete all as specified and directed. Make :- Speedage / Speed-o-control/ USGC

Supply and replacement of Electro Hydraulic Thrustor Brake complete set MDT 400-34Kg ( including Thrustor 34 Kg,type ST-545) 415 Volts , three phase power supply , alongwith suitable brake shoe liner with ribets and suitable brake oil filling complete, required any retrofit work for fitting in existing foundation of thrustor brake complete all as specified and directed. Make :- Speedage / Speed-o-control/ USGC

Supply and replacement of 2 way lever type limit switch 2 contact type LS/2SH/2 in IP 54 Enclosure suitable for Crane operation or as per sample complete all fitting on existing place ,as specified and directed. Make :-Speedage/Speed-o-Control/ Stormcraft

Supply and replacement of Rotary type geared limit switch ratio 48:1 with 4 contacts type GRLS/48/4SE.suitable for Crane operation or as per sample complete all fitting on existing place complete all as specified and directed. Make :- Speedage/Speed-o-Control/ Stormcraft

Supply and replacement of one way type gravity limit switch alonwith counter weight operated shunt limit switch type CWLS/ISH/2 with IP54 enclosure and suitable for crane operation or as per sample complete all fitting on existing place complete all as specified and directed. Make :- Speedage/Speed-o-Control/ Stormcraft

Material and labour for replacement of Bottom Block 2 Ton Capacity 4 fall type totally enclosed hock long shunk forged steel "C" type as IS 3815, hock supporting on thrust bearing and bottom block pulley rest on suitable size ball bearing alongwith safety latch complete all as specified and directed. Make :- Herman Motha / Hercules/ Karachiwala

Material and labour for replacement of Bottom Block 3Ton Capacity 4 fall type totally enclosed hock long shunk forged steel "C" type as IS 3815, hock supporting on thrust bearing and bottom block pulley rest on suitable size ball bearing alongwith safety latch complete all as specified and directed. Make :- Herman Motha / Hercules/ Karachiwala

Material and labour for replacement of Bottom Block 5 Ton Capacity 4 fall type totally enclosed hock long shunk forged steel "C" type as IS 3815, hock supporting on thrust bearing and bottom block pulley rest on suitable size ball bearing alongwith safety latch complete all as specified and directed. Make :- Herman Motha / Hercules/ Karachiwala

Supply and replacement of for FRLS cable PVC insulated & PVC round sheathed bright annealed copper conductor flexible cable for 16 Core 1.5 Sqmm voltage grade upto 1100 V as per IS 694/1990 complete all as specified and directed. Make :- Finolex/ Havells / Polycab / KEI / RR Kabel

Supply and replacement of 3 core 1.5 Sqmm PVC insulated & round sheathed bright annealed copper conductor cable for voltage grade 1100 V , FRLS as per IS: 694 alongwith suitable size lugs and gland complete all as specified and directed. Make :- Finolex/ Havells / Polycab / KEI / RR Kabel

Supply and replacement 3 core 4.0 Sqmm PVC insulated & round sheathed bright annealed copper conductor flexible cable for voltage grade 1100 V , FRLS as per IS: 694 alongwith suitable size lugs and gland complete all as specified and directed. Make :- Finolex/ Havells / Polycab / KEI / RR Kabel

Supply and replacement 3 core 6.0 Sqmm PVC insulated & round sheathed bright annealed copper conductor flexible cable for voltage grade 1100 V , FRLS as per IS: 694 alongwith suitable size lugs and gland complete all as specified and directed. Make :- Finolex/ Havells / Polycab / KEI / RR Kabel

Overhauling of Gear Box assembly of LT/CT/Hoist complete and including replacement of gear box oil seal, cover packing seal , worn out bearing and gear,connected MS shaft, etc or other defected connecting parts as required for replacement at site as per existing sample/type and making it oil leak proof and sound less proof complete and including testing for capacity upto 10 Ton EOT crane complete all as specified and directed. Note :- (i) Servicing of gear box of any type and testing run work will be carried out by well qualified technician having good experience in the repairing field of EOT / HOT Cranes/Hoist or as approved by Engineer-in-Charge. (ii) Gear oil will be measured seperately. (iii) Necessary safety measures to be taken by the contractor while dismantling and fixing the Gear box. (iii) Any damage to govt property while executing the work is to be make good by the contractor.

All as per Srl item No 24 here-in-before capacity of 20 to 50 Ton EOT Crane complete all as specified and directed.

Material and labour for taking down of unserviceable motor from EOT crane and including transporting and re-winding of electric motor of capacity 10/15 HP, 3 phase 415 volts, with supper enameled copper conductor wire as per existing size/gauge including making varnishing drying and connecting fixing accessories etc including refixing on same position and testing on load complete all as specified and directed.

Material and labour for taking down of unserviceable motor from EOT crane and including transporting and re-winding of electric motor of capacity 5.0 HP, 3 phase 415 volts, with supper enameled copper conductor wire as per existing size/gauge including making varnishing drying and connecting fixing accessories etc including refixing on same position and testing on load complete all as specified and directed.

Supply & fixing of Automatic Phase Sequence Corrector 60.0 HP 3 Phase 415 V. AC in CRCA Sheet Enclosure 2 mm Thick duly Powder Coated Indoor Type self standing / wall mounting complete all as specified and directed. Make :- L&T/ Siemens / ABB / C&S

Supply & fixing of Automatic Phase Sequence Corrector 50.0 HP 3 Phase 415 V. AC in CRCA Sheet Enclosure 2 mm Thick duly Powder Coated Indoor Type self standing / wall mounting complete all as specified and directed. Make :- L&T/ Siemens / ABB / C&S

Supply and replacement of Automatic Phase Sequence Corrector 25.0 HP 3 Phase 415 V. AC in CRCA Sheet Enclosure 2 mm Thick duly Powder Coated Indoor Type self standing / wall mounting complete all as specified and directed. Make :- L&T/ Siemens/ABB / C&S

Supply and replacement of Current Collector 125A with 1mtr with copper brush (Suitable for shrouded busbar) including complete fitting as per existing location complete all as specified and directed. Make :- safeline/Speedage/ USGC

Material and labour for Rail track alignment , levelling, on both side of the way installed over the RCC piller/Iron piller moving for long traveller of EOT crane of any capacity by jacking up entire assemby by help of hydraulic jack thereafter adjustment and repair of rail track on both sides of the bay ( approx length of track 180-200 RM) including necessary work by filling of material gaps between rail guides through electric arc welding,nuts & bolts , MS plate etc. therafter grinding and make it smooth for operation of LT wheels of cranes including any retrofit work will be done and complete testing of rail track complete all as specified and directed.

Servicing and repairing of Long Travel & Cross Travel Wheels ( Set of two) of EOT Cranes of any capacity including dismantling of wheel assembly, removing bearings, coupling and shafts. Cleaning, Oiling, alignment and greasing of parts before assembly of the parts. Tools, Plants and hydrailic jacks/ lifting mechanism for the process and replacement of bearing and consumable parts will be including in quoted rate by the contractor complete all as specified and directed.

Supply and replacement of geared brake drum coupling 250mm dia with S2 bolted including complete fitting in existing place complete all as specified and directed. Make :- SKF/ HS Engg/Speedage .

Supply and replacement of geared brake drum coupling 200mm dia with S2 bolted including complete fitting in existing place complete all as specified and directed. Make :- SKF/ HS Engg/Speedage .

Supply and replacement of geared brake drum coupling 150mm dia with S2 bolted including complete fitting in existing place complete all as specified and directed. Make :- SKF/ HS Engg/Speedage .

Supply and replacement of spherical roller bearing type 22218E/22217E/22216E or as per sample of EoT Cranes complete assembling and testing complete all as specified and directed. Make :- SKF/NBC/ ZKL

Supply and replacement of shaft padestal F-509 with plumber block self allign with ball bearing and seleve all fillting in existing location of crane to be complete all as specified and directed. Make :- SKF/NBC/ ZKL

Supply and replacement of M.S. L type bracket bore as per sample for EOT crane capcity up to 05 Ton complete fitting with LT/CT or necessary welding work etc complete all as specified and directed. Make :- HS Engg/USGC/Speedage

Supply and replacement of Anti-collision Device maximum sensing distance 3-10 Mtr suitable for avoid to collision of two electric overhead traveling cranes working on the same rails/way complete necessary wiring as per site requirement complete all as specified and directed. Make:- HS Engineering/Speedage/USGC

Supply and replacement Floating shaft made out EN-8 material 80 mm dia , 1.5 mtr long horizontal straight medium carbon steel with key way slot including coupling both side complete all as specified and directed. Make:- HS Engineering/Speedage/USGC

Supply and filling hydraulic Gear oil 90W/40 suitable for EOT cranes complete all as specified and as directed. Make :- Bharat Petroleum/Castrol/Servo

Supply and replacement of Pendent/Push Button Station 8 Way Made Out Poly Carbonate / Alumunium Dia Cast with 8 No. Push Button,On/Off switch,indication lamp with Element complete all as specified and directed. Make of push Button :- L&T/Siemens/BCH Make of Housing :- Speedage/USGC/cranes ltd.

Supply and replacement of Pendent/ Push Button Station 12 Way Made Out Poly Carbonate / Alumunium Dia Cast with 12 No. Push Button,On/Off switch,indication lamp with Element complete all as specified and directed. Make of push Button :- L&T/Siemens/BCH Make of Housing :- Speedage/USGC/cranes ltd.

Supply and replacement of worn out MS casted wheel with key slot and hardness of wheel 300-400 BHN and suitable for existing rails or as per sample for crane capacity 02/05 Ton by help of jack & any machinery complete fitting for make a smooth operation of Long travel of crane complete all as specified and directed. Make :- H S Engg/ USGC/Speedage

Carrying out Static & Dynamic Load testing on EOT Cranes capacity 02 to 05 Ton under 100% full load capacity of cranes and health inspection / performance including deflection test with necessary arrangement of Manpower, sling ,O ring instruments,internal & local transportation by the help of hydra or any other suitable vehicle required complete all as specified and directed.

Carrying out Static & Dynamic Load testing on EOT Cranes capacity 10 to 50 Ton under 100% full load capacity of cranes and health inspection / performance including deflection test with necessary arrangement of Manpower, sling ,O ring instruments,internal & local transportation by the help of hydra or any other suitable vehicle required complete all as specified and directed. Note (Applicable For Item No 47 & 48) :- i) Load,deflection, test for all EOT cranes shall be carried out by the contractor through licensed crane/Hoist inspector ( Authorized by Central or any state Government) in presence of department representative as directed by the GE and User representative and test result shall be recorded and necesaary load test cerificate and check list shall be obatained from licenses Inspector and submitted to the depatment in hard copy ( 02 Set ) ii) The Dead weight for load testing will be provide by the department except transporting charge. iii) Nesesaary Transporting / man power/ Sling/ O Ring /Instruments /T&P/ Internal transport (by suitable capacity of Hydra) required for the testing at different location shall be arranged by the contractor.

Taking down old complete and Supply, installation, testing and commissioning of factory made powder coated compartmentalized ( MH/LT/CT) cubicle Control Panel for 02 /03 TON EOT Cranes , indoor type , fabricated from 2 mm thick CRCA sheet steel with necessary angle iron frame work, weather proof vermin proof , suitable rating aluminium bus bar chamber for operation on 415 volts, 50Hz, 3 Phase 4 wire AC supply complete with gland plates,gland as per cabling , lifting hooks, ventilating louvers, bus bars, inter connections, earthing terminals, labeling , control wiring with 1.5 Sqmm copper PVC cable, cable alley suitable for termination of cables including supply and fixing of following , VFD drive, contactor ,switchgear and accessories in the panel complete as required size conforming to relavant IS specification. The panel should be CPRI approved and having IP 52 ingress protection. INCOMER :- 1 No. 63 A, 415V, 36 KA, 4P MCCB with variable O/C, S/C & E/F Microprocessor based releases. 1 No. Digital type multifunction meter to show 0 - 500V, 0-100A, Kwh meter and set of cast resin C.T.'s of suitable ratio . 1 set of Phase indicating lamp for RYB MCB DP 6 Amp- 02 Nos

Taking down old complete and Supply, installation, testing and commissioning of factory made powder coated compartmentalized ( MH/LT/CT) cubicle Control Panel for 05 TON EOT Cranes , indoor type with fabricated from 2 mm thick CRCA sheet steel with necessary angle iron frame work, weather proof vermin proof , suitable rating aluminium bus bar chamber for operation on 415 volts, 50Hz, 3 Phase 4 wire AC supply complete with gland plates,gland as per cabling , lifting hooks, ventilating louvers, bus bars, inter connections, earthing terminals, labeling , control wiring ,cable alley suitable for termination of cables including supply and fixing of following , VFD drive, contactor ,switchgear and accessories in the panel complete as required size conforming to relavant IS specification. The panel should be CPRI approved and having IP 52 ingress protection. INCOMER :- 1 No. 63 A, 415V, 36 KA, 4P MCCB with variable O/C, S/C & E/F Microprocessor based releases. 1 No. Digital type multifunction meter to show 0 - 500V, 0-100A, Kwh meter and set of cast resin C.T.'s of suitable ratio . 1 set of Phase indicating lamp for RYB MCB DP 6 Amp- 02 Nos

Taking down old complete and Supply, installation, testing and commissioning of factory made powder coated compartmentalized ( MH/LT/CT) cubicle Control Panel for 10 TON EOT Cranes , indoor type with, fabricated from 2 mm thick CRCA sheet steel with necessary angle iron frame work, weather proof vermin proof , suitable rating aluminium bus bar chamber for operation on 415 volts, 50Hz, 3 Phase 4 wire AC supply complete with gland plates,gland as per cabling , lifting hooks, ventilating louvers, bus bars, inter connections, earthing terminals, labeling , control wiring ,cable alley suitable for termination of cables including supply and fixing of following , VFD drive, contactor ,switchgear and accessories in the panel complete as required size conforming to relavant IS specification. The panel should be CPRI approved and having IP 52 ingress protection. INCOMER :- 1 No. 160 A, 415V, 50 KA, 4P MCCB with variable O/C, S/C & E/F Microprocessor based releases. 1 No. Digital type multifunction meter to show 0 - 500V, 0-200A, Kwh meter and set of cast resin C.T.'s of suitable ratio . 1 set of Phase indicating lamp for RYB MCB DP 6 Amp- 02 Nos

Taking down old and supply , installation , testing of Crane duty helical Gear box, foot mounting ,totally enclosed type complete with different ratio ,as per existing sample of gear box for EOT Crane capacity upto 05 Ton , suitable for LT/CT/MH drive motion and including connected with existing floating shaft of wheel assembly and motor assembly complete alongwith required any retrofit work for fitting in existing foundation of Gear box for make a good complete all as specified and directed. Make - Redicon/Premium Crane/Greaves/Elecon/Vinayak Note:- The contractor should visit the site to know the existing size/ type of Helical Gear box (Crane duty) before quoting the rates.

Supply and fixing in replacement of cable resting trolly MS four wheel (with four ball Bearing) type suitable for EOT Crane upto 50 Ton or as per sample and necessary welding work complete all as specified and directed. Make :- USGC/Cranex Ltd /speedage

Taking down old and Supply, installation ,testing of Protective panel based in dual operation ( cabin and floor operation) for 45 Ton EOT crane indoor type, made out of CRCA sheet 2mm thick compartmental type dully powder coated, self-standing / wall mounting and complete internal wiring by PVC flexible copper cable and ferruels. Control wiring not less than 1.5sqmm and power wiring not less 23.5 sqmm with incoming and outgoing cable connection and comprising the following items. The panel should be CPRI approved and having IP 52 ingress protection. Make of Panel :- Universal Switchgear/ DVEPL/ PSC/ GM&G/ ITE Gurgaon/ Neptune/ Hensal/ Indo Asain/ Standard/ Havells/ C&S Electric/ Bhandari/ Shalabh/ Adhunik Switchgear/ HPL/ SEEPL/ ABB/ L&T/ Siemens/ Conelec Make of AC Drive:- L&T/ Yaskawa/ Crompton / Fuji/ Schneider Make of MCCB & MCB :- Siemens/ Legrand/ L&T/ ABB/ Havells Make of Power Contactor :- Legrand/ L&T/ ABB Make of Indicating lamp :- L&T/ Bajaj/ Crompton Greaves/ Havells Make of Step down transformer :- Crompton Greaves /Alstom/Schneider/Bharat Bijlee/Voltamp/ITE Gurgaon / USGC a). MCCB 4P 200A , 35/36KA (thermal magnatic release type) : - 1No b). MCB 3P 63A, 415 Volts - 01 No c). MCB 3P 40A, 415 Volts - 01 No d). MCB 3P 20 A 415 Volts - 01 No e). MCB 2P 16A, 230 Volts - 01 No f) MCB 2P 6A, 230 Volts - 03 Nos g) MCB 2P 4A, 230 Volts - 03 Nos h) Power contactor 3P, ML 6, 415 Volts - 01 No J) Power contactor 3P MNX-18 A, 415 Volts - 04 Nos k) Busbar chamber 300 Amp with 04 strip - 01 Set l) Push button with elements - 02 Nos m) single phase preventer three phase -01 No n) Control Switch 6 Amp ,double pole 2 way type -01 No

Deep Contractor (BID ID -3404240)

Suman Uni Controllers (BID ID -3399210)