REPAIR MAINT SERVICING/ IMPROVEMENT OF DG SETS INSTALLED, INCIENRATOR AND LAUNDRY MACHINE INSTALLED AT VARIOUS PLACES IN INF SCHOOL AREA MH AREA AND OTHER CONNECTED WORKS UNDER GE MIS MHOW

Amount

(A) Repair/ maintanance/ servicing of DG sets:- M&L for servicing DG set of following capaciting by taking out and removing unserviceable/defective parts/spares, cleaning, de-scaling of water jackets, oiling and greasing of necessary parts, refixing the serviceable parts in position after servicing, replacement of unserviceable parts including draining-out of existing engine oil and filling new engine oil of same grade and filters, refixing of all accessories and made DG set for smooth functioning and testing on full load complete all as specified and directed by EIC.

20 to 35 KVA 3 phase 50 HZ

75 KVA to 82.5 KVA 3 phase 50 HZ

100 KVA to 180 KVA 3 phase 50 HZ

200 KVA to 380 KVA 3 phase 50 HZ

500 KVA 3 phase 50 Hz

NOTE : (i) The quoted rates shall be inclusive for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new spare parts shall be measured and paid separately under respective items of Sch `A’ as `Supply only ‘ to the extent covered under the respective supply only items here-in- after.

(ii) quoted rates shall be inclusive of replacement of small/minor parts such as nuts, bolts, washers, locking nuts, small springs, `O’ rings, screws/gaskets/ packing /studs etc. complete.

(iii) Engine oil shall be drained out carefully, collected and stored by the contractor in his own suitable containers properly for checking serviceability including cleaning of oil sump by pouring kerosene oil all as directed by the Engineer-in-Charge

(iv) New engine oil replaced for DG sets shall be supplied by the contractor as “ Supply only” and shall be measured and paid separately under respective item of Sch ‘A’ . However, cost of filling shall deemed to be inclusive under the rates quoted by the contractor for above item.

Supply only following spare parts for DG set of 20 to 35 KVA capacity :-

Fuel filter element ( Set of Two) Make : Kirloskar Cat part No. F003F02SPN

Oil Filter element (Set of Two) Make : Kirloskar Cat part No. 03.040.19.0.00

Air Filter ( Set of Two) Make : Mico Cat part No. 4H.2002.01.00

By pass filter Make : Mico Cat part No. 4H.2004.0.00

Fan belt set Make : Kirloskar Cat part No. 03.007.06.0.00

(f) Radiator hose pipe of suitable size

Supply only following spare parts for DG set of 75 to 82.5 KVA capacity :-

Fuel filter element ( Set of Two) Make : Kirloskar Cat part No. 48.117.04.00

Oil Filter element (Set of Two) Make : Kirloskar Cat part No. 06.436.01.0.00

Air Filter Make : Mico Cat part No. 4H 20002.00

By pass filter Make : Mico Cat part No. 4H.2003.0.00

Fan belt set Make : Kirloskar Cat part No. 4H.069.01.0.00

Radiator hose pipe of suitable size Make : Kirloskar Cat part No. 4H.073.02.0.00

Supply only following spare parts for DG set of 100 KVA to 180 KVA capacity :-

Fuel filter element ( Set of Two) Make : Mico Cat part No. 8002P30

Oil Filter element (Set of Two) Make : Greaves Cat part No. F003F02SP

Air Filter Make : Greaves Cat part No. 4H2001.0.00

By pass filter Make : Mico Cat part No. F002F003

Fan belt set Make : Faral Cat part No. AX1255

Radiator hose pipe of suitable size Make : Greaves Cat part No. F60F30190

Supply only the following spare parts for DG set of 200 KVA to 380 KVA capacity:-

Fuel filter element ( Set of Two) Make : Kirloskar Cat part No. 48.117.04.0.00

Oil Filter element (Set of Two) Make : Kirloskar Cat part No. 06.436.01.0.00

Air Filter Make : Kirloskar Cat part No. F6.001.90.0.00

By pass filter Make : Cummins Cat part No. 3237576

Fan belt set Make : Faral Cat part No. AX1255

Radiator hose pipe of suitable size Make : Kirloskar Cat part No. F602F30190

Supply only the following spare parts for DG set of 500 KVA capacity:-

Fuel filter element ( Set of Two) Make : Kirloskar Cat part No. 48.117.04.0.00

Oil Filter element (Set of Two) Make : Kirloskar Cat part No. 06.436.01.0.00

Air Filter Make : Kirloskar Cat part No. F6.001.90.0.00

By pass filter Make : Cummins Cat part No. 3237576

Fan belt set Make : Faral Cat part No. AX1255

Radiator hose pipe of suitable size Make : Kirloskar Cat part No. F602F30190

M&L for coolent for DG set as per Manufacturer's recommendation of existing installed DG set at site complete.

Supply only engine oil for DG set of grade 20 W 40. Make :- Servo, Veedol & elf

Supply only following items for battery 92/180 AH 12 Volts :-

Heavy duty brass bettery terminal

Multi standerd copper conductor cable of 70 Sq mm size for battery.

Distilled Water

M&L for overhauling of silencer assembly after removing from DG set of any capacity, decarbonizes of silencer and extention pipe, cleaning, repair to holes by gas welding, denting and reassembling the same to the DG set including covering with asbestos rope of suitable diameter complete all as specified and directed by EIC.

Taking down radiator assembly of DG set of any capacity from engine mounting by opening water hose and nut bolt cleaning of radiator inside and out side with anti rust solution, checking the radiator by filling water and repairing for any leakage by brazing the radiator and ensure for no leakage and fixing the radiator at its original place including water hoses and refixing to exiting position complete all as specified and directed by engr-in charge

Taking down turbo charger from engine of DG set of any capacity for servicing and replacement of turbo kit complete all as specified and directed.

Taking down unserviceable alternator from engine of DG set of any capacity for servicing and replacement of carbon brushes, PCB and refixing after servicing of unserviceable parts and testing complete all as specified and directed .

Taking down unserviceable self starter 24 Volts for servicing and replacement of old carbon brushes, benteak, bearing and contact blades etc and refixing after servicing and replacement of unserviceable parts complete all as specified and directed. (NOTE : Ben teak, bearing of alternator shall be measured and paid separately)

Taking down unserviceable self starter 12 Volts for servicing and replacement of old carbon brushes, benteak, bearing and contact blades etc and re fixing after servicing and replacement of unserviceable parts complete all as specified and directed. (NOTE : Ben teak, bearing of alternator shall be measured and paid separately)

Supply only self starter bearing suitable for 12/24 volts starter as per sample. Make :- NBC / SKF

Dismantling the fuel injection pump from engine block of DG set of any capacity disconnecting all fuel inlet and outlet lines, disconnecting the drive for carrying out repairs/ replacements including calibration, Re assambling of FIP and fixing back in position after repair / replacement of unserviceable parts all as specified and directed by EIC upto 100 KVA capacity DG set. Note :- Calibration of FIP complete shall be got done from Manufacturer's is authorized dealer / workshop to entire satisfaction of Engineer- in- charge

Supply only following spare parts for DG sets of any capacity :-

Nozzle plunger Make : BOCH Cat part No. 63104

Delivery valves Make : BOCH Cat part No. 004

Injecter holder with washers Make : Kirloskar Cat part No. 020

Injecter Make : BOCH

FIP packing Kit Make : Kirloskar Cat part No. 4H/2312/0/00

Bearing number 30203 or suitable matching number Make : Kirloskar Cat part No. B.055.4.00.003

Bearing number 6203 or suitable matching number Make : Kirloskar Cat part No. M.055.4.00.003

Tappet bolt

Roller pin Make : BOCH Cat part No. 0120

Cotton sleeves Make : Kirloskar Cat part No. ACP 205 mm ABC rope

Sleeve holder Make : Kirloskar Cat part No. 2001/2/0/00

Dismantaling the fuel injection pump from engine block, disconnecting all fuel inlet and outlet lines, disconnecting the drive Make MICO for carrying out repairs/replacements including calibration as under, Re assembling of FIP & fixing back in position after repairs/replacements of unserviceable parts all as directed from 125 Kva to 250 KVA capacity DG set. Note- Calibration of FIP shall be done for MICO authorised work shop/dealer to the entire satisfaction of Engineer-in-Charge

Supply only following spare parts of fuel injection pump :-

Nozzle Plunger Make : Kirloskar Cat part No. F6.001.90.0.00

Delivery valves Make : BOCH Cat part No. 0120

Injecter holder with washers Make : BOCH Cat part No. 020

Injecter

FIP Packing kit Make : Kirloskar Cat part No. F6.007.26.0.00

Bearing No 30203 Make : Kirloskar Cat part No. B.055.4.00.003

Bearing No 6203 Make : Kirloskar Cat part No. M.055.4.00.003

Tappet bolt Make : Kirloskar Cat part No. ACS4H001/02/0/00

Roller pin Make : Kirloskar Cat part No. 4H/2001/03/0/00

Cotton sleeves Make : Kirloskar Cat part No. ABC rope 2.5 mm

sleeve holder Make : BOCH Cat part No. 2003/20.00

Supply only following spare parts of radiator :-

V-belt BX-40 Make : Faral Cat part No. BX 11000

V-belt AVX 3/1562 Make : Faral Cat part No. 1000

M&L for repairing of armature by rewinding with the enamelled copper winding wire of existing gauge and connecting at position, testing & commissioning of DG set to the entire satisfaction of AGE E/M upto 100 KVA to 500 KVA capacity DG set complete all as specified and directed.

M&L for removing the existing unserviceable self starter 24 Volts and replace the same with new one of company sealed self starter to the exiting size , make , model and type including necessary testing complete all as specified and directed.

M&L for removing the unserviceable self starter 12 Volts and replace the same with new one of company sealed self starter to the exiting size , make , model and type including necessary testing complete all as specified and directed.

M&L for removing the unserviceable DG set Controller for AMF Panel of 12 Volts and replace the same with new one of company sealed DG Controller for AMF Panel to the exiting size , make , model and type including necessary testing complete all as directed by the Engr-in Charge suitable for 75 KVA to 160 KVA capacity.

M&L for removing the unserviceable DG set Controller for AMF Panel of 24 Volts and replace the same with new one of company sealed DG Controller for AMF Panel to the exiting size , make , model and type including necessary testing complete all as directed by the Engr-in Charge suitable for 180 KVA to 500 KVA capacity.

M&L for removing the unserviceable DG set Oil sensor controller and replace the same with new one of company sealed DG set oil sensorController for AMF Panel to the exiting size , make , model and type including necessary testing complete all as directed by the Engr-in Charge for suitable for 75 KVA to 500 KVA capacity.

M&L for removing the unserviceable DG set AVR and replace the same with new one of company sealed DG set AVR to the exiting size , make , model and type including necessary testing complete all as directed by the Engr-in Charge for suitable for 75 KVA to 500 KVA capacity.

M&L for removing the unserviceable Battery 12 V, 150 AH and replace the same with new one of company sealed Battery 12 V, 150 AH to the exiting size , make Exide/ Exide express/Amron, including necessary testing complete all as directed by the Engr-in Charge.

M&L for removing the unserviceable Battery 12 V, 180 AH and replace the same with new one of company sealed Battery 12 V, 150 AH to the exiting size , make Exide/ Exide express/Amron, including necessary testing complete all as directed by the Engr-in Charge.

(B) Repair/Maintenance/Improvement of incienrator and Laundry machine:- M&L for Servicing Laundry machine of 30Kg capacity installed at MH Mhow by taking out and removing unserviceable/defective parts/spares,cleaning, descaling of water chambers, door gaskets ,oiling, leath work and greasing of necessary parts, refixing the serviceable parts in position after servicing, replacement of unserviceable spare pats, refixing of all accessories for smooth functioning and testing on full load complete all as specified and directed by EIC. Note- Spare part as required shall be measured and paid seprately.

Supply only following spare parts for laundry machine of 30Kg capacity :-

Supply only Bearing as per existing, (Set of three)

Supply only Oil seal as per existing, (Set of four)

Supply only Oil set lock pin as per existing, (Set of four)

Supply only Fan Belt, as per existing (Set of Two)

M& L for removing the Shock absorbers (Set of Eight) from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed

M&L for dismantling, taking out induction motor for repair work and rewinding of motor 12.5 HP Clock wise and Anti clock wise movement of existing guage including transportation to local work shop from exiting place and vise versa and refixing the same at its original place and testing complete all as directed by Engr in charge.

M& L for replacement of Hose Pipes (Set of five ) from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed

M& L for replacement of Clips for Hose pipe ( Set of ten) from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Air Solonite Switch from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

Supply only Special Grease for High tempreature.

M& L for replacement of Sensor drain from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Sensor autocut from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Door Gaskit from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of PU pipe from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of PU Conductor from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

Supply only Chemical of sulferic acid for cleaning purpose

Supply only Nut & Bolt as per existing

M& L for replacement of Heating element of 3 KW from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Temperature Guage from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Door Lock from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Door Lock pistol from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Door Lock Handle from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Balancing Spring from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M&L for servicing, Laundry machine of 15 Kg capacity installed at MH Mhow by taking out & removing unserviceable/defective parts/spares,cleaning, descaling of water chambers, door gaskets ,oiling, leath work and greasing of necessary parts, refixing the serviceable parts in position after servicing, replacement of unserviceable spare parts, refixing of all accessories and made Laundry machine for smooth functioning and testing on full load complete all as specified and directed. Note- Spare part of Laundry machine shall be measured and paid seprately.

M& L for replacement of Door Gaskit from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M&L for dismantling, and taking out induction motor for repair work by rewinding of motor 25 HP Clock wise and Anti clock wise movement of existing guage including transportation to local work shop from exiting place and vise versa and refixing the same at its original place and testing complete all as directed by Engr in charge.

Supply only Bearing as per existing, (Set of three)

M& L for overhauling Hose Pipes (Set of five ) from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed

M& L for replacement of Fan Belt (Set of Two) from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed

M& L for replacement of Air Solonite Switch from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Sensor drain from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Sensor autocut from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of PU pipe from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of PU Conductor from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of old Shock absorbers (Set of Eight) from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed

M& L for replacement of Heating element of 3 KW from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Oil seal as per existing (Set of four) from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Oil set lock pin ( Set of four) from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Clips for Hose pipe ( Set of ten) from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Door Lock pistol from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Door Lock Handle from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Balancing Springfrom luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M&L for repair/cleaning/greasing/descaling /Service/maintenance of MH Mhow Laundry plant wash Dryer of capacity 15 kg complete all as directed at site. Note- Spare as required shall be measured and paid seprately.

Supply only Fan Belt (Set of Two)

M& L for replacement of PU pipe from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of PU Conductor from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Air Solonite Switch from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Heating element of 3 KW from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

M& L for replacement of Sensor autocut from luandary machine and reassembling the same to the existing position and testing complete all as specified and directed.

Supply & Fix Contactor for Dryer panel

M&L for repair/ Maintenance of Automatic press of Laundry plant at MH . Mhow complete all as specified and directed by EIC. Note- Spare as required shall be measured and paid seprately.

Supply only Air Solonite Switch

Supply only Sensor autocut

Supply only PU Conductor

Supply only PU pipe

Supply only ID fan

Supply only Drain level Guage

M& L for replacement of Hydrolic pump after from luandary machine and reassembling the same to the existing position, after making in to serviceable condition including winding and servicing, testing complete all as specified and directed.

M&L for dismantling, and taking out induction motor for repair work by rewinding of Motor 3 HP Clock wise and Anti clock wise movement of existing guage including transportation to local work shop from exiting place and vise versa and refixing the same at its original place and testing complete all as directed by Engr in charge.

M&L for repair /Maintanance of Air compressor of Laundry plant at MH . Mhow complete all as specified and directed by EIC. Note- Spare as required shall be measured and paid seprately.

Suppply only Pistol Ring

Supply only Oil seal

Supply only Fan belt

Suuply only Autopressure Guage

Supply only Air Pressure Timer

Supply only packing Kit

M&L for servicing of Incinerator of model No PGVS 40 OF Make: THERMAX of capacity 20Kg/Ltr by taking out & removing unserviceable/defective parts/spares,cleaning, descaling burners chambers, door gaskets , and necessary required spare parts, refixing all in its original position after servicing, replacement of unserviceable parts, refixing of all accessories and testing on full load complete all as specified and directed by Engr-in- charge. Note- Spare part as required shall be measured and paid seprately.

Supply and fix in replacement of spray Nozzle complete all as specified and directed

Supply and fix in replacement of photocell complete all as specified and directed

Supply and fix in replacement of Ignition electrode (4 electrodes in each set) complete all as specified and directed

Supply and fix in replacement of diffuser plate complete all as specified and directed

Supply and fix in replacement of spray nozzle holder (Brass) complete all as specified and directed

Supply and fix in replacement of electrode connector (Brass) complete all as specified and directed

Supply and fix in replacement of electrode caps complete all as specified and directed

Supply and fix in replacement of solenoid valve complete all as specified and directed

Supply and fix in replacement of Ignition Transformer complete all as specified and directed

Supply and fix in replacement of Burner cone (S.S) for primary chamber Burner complete all as specified and directed

Supply and fix in replacement of Burner cone (S.S) for secondary chamber Burner complete all as specified and directed

Supply and fix in replacement of Sequence controller complete all as specified and directed

Supply and fix in replacement of temperature Indicator and controller for (TIC) complete all as specified and directed

Supply and fix in replacement of limit switch for charging door complete all as specified and directed

Supply and fix in replacement of wire rope for chimney support (Dia.12 mm ) complete all as specified and directed

Supply and fix in replacement of fuel pump coupling with rubber spider complete all as specified and directed

Supply and fix in replacement of fuel filter assembly complete all as specified and directed

Supply and fix in replacement of water pressure switch complete all as specified and directed

M&L for taking out / removing unserviceable Exceed conntractor 4 pole rating AC1 : 400 A, AC3 : 330A 4 pole from electric AMF pannel, Supply and fix new company sealed Exceed conntractor 4 pole rating AC1 : 400 A, AC3 : 330A, cat part no LC1FDP3304AE,confirming to IEC60947-1,IEC60947-1& IEC60947-5-1 including necessary testing on full load complete all as specified and directed by Engineer- in- charge Make: C&S /L&T/Schineder

Vinayak Trading House