COMPREHENSIVE MAINTENANCE OF DG DET, EOT CRANE AND REPAIR/ SERVICING OF VOLTAGE STABILIZERS/ BATTERY BANKS AND BATTERY CHARGING SETS INCLUDING CONNECTED MISCELLANEOUS WORKS AT AFS AMLA

Amount

Labour only for Maintenance & servicing of DG Set following capacity with replacement of engine oil/lubricant, coolant, Oil Filter element, Fuel filter element, fuel flexible pipe, V belt for water pump and alternator, air filter element, etc. Complete all as directed.

DG Set 320 KVA Capacity Make:- Kirloskar, Model No:-KL-61045/1200020

DG Set 160 KVA Capacity Make:-Mahindra, Model No:-16060058

DG Set 100 KVA Capacity at Tettra school and kudmud pump house Make:- Mahindra, Model No:-FYZA10212 and 16060056

DG Set 100 KVA Capacity at Filter House and gurth 22 no. shed Make:- Kirloskar, Model No:-KL-643416/0900063

DG Set 25 KVA Capacity at IMMOLS Make:- Kirloskar , Model No:-CS3B007E17405

DG Set 100 KVA Capacity at Gurth complex Make:- Mahindra , Model No:- KGT-125WS/100

DG Set 30 KVA Capacity at AFNET site-2 and MGR Make:- Mahindra , Model No:- KGT-125WS/101

DG Set 40 KVA Capacity at STP tandon camp Make:- Kirloskar, Model No:- KG4045

DG Set 25 KVA Capacity at Gurth complex and immols Make:- Kirloskar, Model No:- GC/SIL-257540 and CS3B007E17405

DG Set 25 KVA Capacity at AFH Hospital Make:- Kirloskar, Model No:-3R1040TG1

DG Set 25 KVA Capacity at SITE 'C' Make:- Kirloskar, Model No:-0920610

DG Set 10 KVA Capacity at AFH Hospital Make:- Kirloskar, Model No:-BSS-60094185H

Notes for item no 1.01 to 1.12 of above (DG Sets) :- (i) The rate quoted includes routine check of Engine Oil, filter kits, coolant, maintenance of batteries etc per visit except running operational staff. (ii) Any break down of DG set will be attended by the contractor within 24 hrs on receipt of complaints from MES through telephonic/written message. (iii) Test Report of checking will be submitted by the contractor .

Supply only following spares required for replacement during the process of Servicing/ repair the Diesel Generator Set capacity 320 KVA :

Fuel Filter Element Kirloskar cat part No:- KV0.105.33.0.00

Lub oil filter assembly Kirloskar cat part No:- 06.040.10.0.00

Oil supply pipe line(Crank case to fuel pump in ) DV0.022.09.0.00

Pipe line for coolant overflow

Supply only following spares required for replacement during the process of Servicing/ repair the Diesel Generator Set capacity 100 / 110 KVA :

Fuel filter assembly Kirloskar cat part No:-KV0.110.01.0.00

Oil Filter Element Kirloskar cat part No:- 04.378.05.0.00

Oil Gauge Kirloskar cat part No:- 06.831.01.0.00

Emergency Stop switch Knob Cat Part No: 03.963.23.0.00

Key for canopy door Kirloskar cat part No:-.6H.623.25.0.00

Fuel Pump Inlet/Outlet Pipe heavy duty including accessories Kirloskar cat part No:-F6.708.08.0.00

Supply only following spares required for replacement during the process of Servicing/ repair the Diesel Generator Set capacity 25 KVA :

Fuel Filter Elements Kirloskar cat part No:-06.474.05.0.00

Lub oil Filter Element Kirloskar Cat part No:- 06.040.01.0.00

Electro Timer with NO/NC Kirloskar Cat part No:- 49.156.01.0.00

Advance Engine Relay Kirloskar Kirloskar cat part No:- F6.878.52.0.00

Alternator Volt Relay Kirloskar cat part No:- 2H.970.02.0.00

ON/OFF Delay Timer, 240V Kirloskar cat part No:- 4H.865.17.0.00

Over Load Relay, Kirloskar cat part No:- 6H.846.07.0.00

Cranking Relay, Kirloskar cat part No:- CC1.120.55.0.00

Engine ON/OFF lock and key Kirloskar cat part No:- 6H.893.45.0.00

Supply only following spares required for replacement during the process of Servicing/ repair the Diesel Generator Set capacity 10 KVA :

Fuel Filter Elements Kirloskar cat part No:-06.474.05.0.00

Oil Filter Element Kirloskar cat part No:-03.040.19.0.00

Gen Set Control Unit Kirloskar cat part No:-DV0.858.05.0.00

Switch ON/OFF Knob for Ammeter Kirloskar cat part No:-02.857.06.0.00

LOP Gauge, Make VDO Kirloskar cat part No:- 03.593.01.0.00

Water Temperature Gauge, Kirloskar cat part No:-34.183.03.0.00

Fuel Pump Inlet/Outlet Pipe including hose clamps Kirloskar cat part No:-4H.1359.11.0.00

Alternator Contactor 3 Pole, Kirloskar cat part No:- CC1.140.08.0.00

Alternator Contactor Relay, Add On Block, Kirloskar cat part No:- 02.887.13.0.00

Push button type Start / Stop Switch, Kirloskar cat part No:-CE CC1.001.043.0.00

LED indicator

Charging ammeter (+/-) 50 amps analog and flush type

VMR 3 Ph Relay, Model PR-07 Kirloskar cat part No:- 02.859.06.0.00

Auto/Manual Switch, Kirloskar cat part No:- 2H.092.11.0.00

Taking down of faulty LT under ground cable of any size from trenches / pole / wall etc for detecting fult including repair and jointing at site including relaying at the same location complete all as specified and directed. Note: Excavation /earth work and cable jointing kit shall be measured and paid for separately under relevent item schedule.

Excavating in trenches, not exceeding 1.5 m wide and not exceeding 1.5 m in depth; for laying cables etc., and getting out in hard/dense soil complete all as specified and directed.

Returning filling in, including spreading, leveling watering and well ramming in layers not exceeding 25 cms thick complete all as directed.

Removing surplus excavated material to a distance not exceeding 50 metre and depositing where directed at a level not exceeding 1.5 metre above the starting point all as directed.

Supply & fix in repair of Digital KWH Meter digital type as per existing rating / type complete. Kirloskar cat part No:- 3H.130.01.0.00

Supply and filling multi grade 15w/40 engine oil for DG sets of any capacity including draining out waste/contaminated engine oil and cleaning of the sump complete all as specified and directed. Make of oil : Indian oil / Hindusthan petroleum / Castrol / Servo

Supply in repairs battery lead PVC insulated multi stranded , copper conductor 50 Sq mm multi stranded of 1.25 mtr long each duly fixed with brass clamps, copper lugs etc all as directed. Kirloskar cat part No:- CC1.180.10.0.00

Supply, connecting & testing of the following rating lead acid batteries including taking out old batteries complete all as specified and directed.

12 Volts, 180 AH capacity

12 Volts, 150 AH capacity

Taking out FIP form DG set for Calibration of FIP from the authorised dealer including petty repairs to make the FIP functional and re fixing of FIP including testing complete for the following capacities of DG sets

320 KVA DG Set

100 KVA / 110 KVA DG Set

25 KVA DG Set

10 KVA DG Set

Taking down carefully exhaust silencer from the outlet and removing to safe custody for flushing out deposits and decarbonisation and re fixing in position compeller with two layer of packing temp heat resistant and non-ignitable on the connection from the exhaust out of engine to the silencer of DG Set of following capacities :-

DG Set 100 KVA DG Set

DG Set 10 / 25 KVA DG Set

Supply and fixing in repair for Harness Wiring Set for AMF Panel suitable for DG Set any capacity Kirloskar cat part No:- 4H.1904.40.0.00

Supply and fixing in repair MCB 3 Pole, 63 A, Make : SIEMENS/Schneider Kirloskar cat part No:-3H.894.07.0.00

Supply and fixing in repair Aluminium alloy door hinges suitable for DG set canopy. Kirloskar cat part No:- 06.597.88.0.00

Supply and fixing in repair Fuel tank lock with keys as per existing

Supply and fixing in repair Canopy door handle with keys for DG set any capacity .

Supply and fixing in repair Fan belt of DG sets any capacity as per existing make / size

Supply / fixing / testing of Battery charger unit suitable for 12 / 24 volt for DG sets

Supply and fixing in repair CT coil , 50 Hz , as per existing rating

Supply and fixing in repair Fuel gauge as per existing

Supply and fixing in repair Oil gauge as per existing

Supply & fix in repair MCCB 03 Pole, 415 V, Rating 500 Amp 36 KA Breaking capacity , 50 Hz with thermal magnetic release complete all as specified .

Supply & fix in repair MCCB 03 Pole, 415 V, Rating 250 Amp 25 KA Breaking capacity , 50 Hz with thermal magnetic release complete all as specified .

Supply & fix in repair MCCB 03 Pole, 415 V, Rating 100 Amp, 16 KA, 50 Hz with thermal magnetic release .

S & F including taking down of aluminium bus bar of any capacity and size with proper finish and mounting arrangement with necessary insulators etc complete all as directed by Engnr-in-Charge

M & L for fixing heat shrink sleeves of capacity 1100 V on aluminium bus bars of any size and capacity by unscrewing the bus bars from the panel and refixing the same all complete as directed by Engnr-in-charge.

S & F in repairs 4 point bakelite terminal blocks for LV supply including necessary accessories having folowing capacity:

20 Amps per phase in brown or white colour

40 Amps per phase in brown or white colour

50 Amps per phase in brown or white colour

80 Amps per phase in brown or white colour

200 Amps per phase in brown or white colour

S& F in repair contactor coils and spare kits as per the given capacity:

Coil For contactors MCX11-12 Cat no.CS94009

Coil For contactors MCX21-22 Cat no.ST91291FOOO

Coil For contactors MCX31-34 Cat no.CS94196

Spare Contact kit MCX11 Cat no.CS94077

Spare Contact kit MCX12 Cat no.CS94078

Spare Contact kit MCX21 Cat no.CS94330

Spare Contact kit MCX22 Cat no.CS94331

Spare Contact kit MCX31 Cat no.CS94081

Spare Contact kit MCX32 Cat no.CS94082

Spare Contact kit MCX33 Cat no.CS94083

Spare Contact kit MCX34 Cat no.CS94084

S& F in repair canopy door complete including hinges,locks,acoustic insulation for 30 KVA DG set all complete as specified and directed by Engnr-in-charge.Make Kirloskar Model No.GC/SIL-257540

M&L for rewinding of armature of brushless alternator of rating 10 KVA 3 phase in repairs including taking out of burnt insulation, the guage of copper wire used will be as per the manufacture's recommendations major/minor will be H class including necessary accessories, necessary post testing will be carried out by the contractor for which rates deemed included.

M & L for refabrication of lead battery terminals of 180/200AH and joinig with existing plate.Testing the same for proper and satisfactory working all complete as specified and directed.

S& F in repairs Stainless steel wire cloth. 0.36mm nominal dia of wire and average width of aperture 1.40mm and fixed with stainless steel wire staples all complete as specified and directed.

Supply only coolant waterless type for diesel engines. Make: Castrol, Zerex, Evans, Bosch

S& F in repairs coolant boxes for kirloskar/mahindra diesel generator set

M&L for plate earthing with galvanised mild steel plate electrode 60 cm x 60 cm x 6 mm thick buried directly in ground vertically (in earth pit not less than 2.25 m below normal ground level) with the top edge of the earth plate at a depth not less than 1.5 m below normal ground level, the earth electrode surrounded by adequate quantity of charcoal dust and salt to a packed thickness of 15 cm on all sides and incl GI earth strip 25 x 4 mm bolted (with GI nuts, bolts & check nuts) and riveted to earth plate at one end and connected to metallic bodies of HT/LT equipment’s etc at the other end including 32 mm GI light grade pipe with all fittings from top of electrode to body of equipment fixed with iron clamps, bolts, nuts and washer and also including providing watering pipe 20mm bore GI pipe medium grade from bottom of earth pit to top of electrode complete with earth pit in PCC 1:2:4 type B-2 using 12 mm graded crushed stone aggregate and RCC cover complete all specified and shown in electrical plate No 3 of SSR Pt-I. including earthing resistance testing report submit in sub division by the contractor complete all as specified & directed .

Supply only petroleum jelly. Make- Vaseline (or) Equivalent as approved by GE

Maintenance / servicing / load testing of EOT Crane flame proof type of 02 TON Capacity complete along with control panel to ensure smooth and trouble free operation all as specified and as directed. Note :- (a) Any break down of EOT will be attended by the contractor within 24 hrs on receipt of complaints from MES through telephonic / written message. (b) Serviceable certificate of crane will be submitted by the contractor . (c) Load testing of Crane will be done on Quarterly Basis and load test certificate submit to AGE E/M office by the contractor.

Maintenance / servicing / load testing of HOT Crane of following Capacity complete to ensure smooth and trouble free operation all as specified and as directed. Note :- (a) Any break down of HOT will be attended by the contractor within 24 hrs on receipt of complaints from MES through telephonic / written message. (b) Serviceable certificate of crane will be submitted by the contractor. (c) Load testing of Crane will be done on half yearly basis and load test certificate submit to AGE E/M office by the contractor.

HOT 02 Ton Capacity

HOT 05 Ton Capacity

Supply only following spares required for replacement during the process of Servicing/ repair the EOT Crane flame proof type of 02 TON Capacity :

Gear wheel of EOT crane capacity 02 Ton

Flame proof Rotary switch

Electrical Contactor 25 Amp

Over Load Relay, 2.5-6 Amp

Labour only for Maintenance & servicing of Voltage stabiliser of the following capacity complete. Note : - (a) Opening top cover carefully without damaging any part and detecting the fault/defects in core by testing. (b) Test Report of voltage stabilizer will be submitted by the contractor.

All as per above but 75/100 KVA . Make : Power wear / Volina .

All as per above but 150 KVA . Make : Power wear / Volina .

All as per above but 250 KVA .Make : Power wear / Volina .

Disconnection of LT cable connection & earthing strip, taking down to Voltage stabiliser of the following capacity for repair work/labour only for replacement of barrier assembly/ limbs complete. Note : - (a) Transportation of voltage stabiliser from site to workshop for repair and transporting back after repair. (b) Opening top cover carefully without damaging any part and detecting the fault/defects in core by testing. (c) Reassembling, reinstallation at original location or as directed including restoration of electrical connection and testing on load complete all as specified and as directed. (d) Test Report of voltage stabilizer will be submitted by the contractor.

All as per above but 75/100 KVA . Make : Power wear / Volina .

All as per above but 150 KVA . Make : Power wear / Volina .

All as per above but 250 KVA .Make : Power wear / Volina .

Supply only following spares required for replacement during the process of Servicing / Repair the voltage stabiliser capacity 75 to 250 KVA :-

Micro toggle switches with manual increase/decrease push switches Make : Kaycee / Essan / Gay Lord.

Indicator of Main/High & Low voltage Make : Harry / Vaishno

Push button Make: Kaycee / Essan / Gay Lord.

Auto manual switches Make: Kaycee / Essan / Gay Lord.

Supply only following spares required for replacement during the process of Servicing / Repair the voltage stabiliser capacity 75/100 KVA :-

Electronic sensing card PCB with copper wiring ( FRLS ) complete Make : AE / INTEC / Volina / Blue hill / Vinitee or Make approval by GE .

Rotary mechanism of dimmer through armature motor Make: AE / Volina / Vinitee or Make approval by GE.

Dimmer with super enamel copper wire complete as per existing size / type / gauge.

Servo Motor single phase, 230 volts, 50 Hz , Make : AE / Volina / Vinitee or Make approval by GE.

Supply only following spares required for replacement during the process of Servicing / Repair the voltage stabiliser capacity 150 KVA :-

Electronic sensing card PCB with copper wiring ( FRLS ) complete Make : AE / INTEC / Volina / Blue hill / Vinitee or Make approval by GE .

Rotary mechanism of dimmer through armature motor Make: AE / Volina / Vinitee or Make approval by GE .

Dimmer with super enamel copper wire complete as per existing size / type / gauge.

Servo Motor single phase, 230 volts, 50 Hz , Make : AE / Volina / Vinitee or Make approval by GE .

Supply only following spares required for replacement during the process of Servicing / Repair the voltage stabiliser capacity 250 KVA .

Electronic sensing card PCB with copper wiring complete Make : AE / INTEC / Volina / Blue hill / Vinitee or Make approval by GE .

Rotary mechanism of dimmer through armature motor Make : AE / Volina / Vinitee or Make approval by GE .

Dimmer with super enamel copper wire complete as per existing size / type / gauge .

Servo Motor single phase , 230 volts, 50 Hz , Make : AE / Volina / Vinitee or Make approval by GE .

M&L for Oil filtration of Servo voltage stabilizers to achieve di-electric strength more than 40 KV with suitable filtration machine at specified temperature.

Toping up of new Stabilizer oil Make : BP / Savita / Power oil . Note : Value of oil should not less than dielectric strength 50 KV .

M&L for preparation of old painted steel surface such as DG Set, Crane, voltage stabilizer etc. of any description not otherwise described over 10 cm width or girth and applying one coat of synthetic enamel paint using spray machine on steel surface surfaces complete all as specifed Make - Asian Paint, Berger, Nerolac.

M&L for circuit control copper wiring as per existing gauge voltage stabilizers of the following capacities .

Capacity 75/100 KVA

Capacity 150 KVA

Capacity 250 KVA

Supply & fix in repair MCCB 04 Pole, 415 V, Rating 400 Amp, 36 KA, 50 Hz with thermal magnetic release .

Supply & fix in repair MCCB 04 Pole, 415 V, Rating 200 Amp, 25 KA, 50 Hz with thermal magnetic release .

Supply & fixing in repair of Volt / Amp / PF meter , 230 volt , 50 Hz including wiring & testing complete . Make : L&T / AE .

Supply & fixing in repair Rotary switch 5 Amp for R. Y. B. phases of OEM make for the voltage stabiliser , complete all as specified and as directed.

Supply & fixing in repair rubber gasket as per existing capacity of voltage stabilizers complete all as specified and as directed.

Supply , connecting & testing of Battry rating 12 volt capacity 26 AH complte all as specified & directed by Engr - in - charge . Make : Exide / Amaron / Tata Green

S&F in repairs battery bank of 30 Volts DC 100 AH, maintenance free wet cell battery tubular type, for auxiliary supply to protection system of 11 KV panels at Sub Stations including inter connections with suitable copper cable with lugs including suitable size of battery box powder coated CRCA sheet 1.6 mm thick with locking arrangement including testing complete all as specified and directed. Make of Battery : Exide/ AMARON/ TATA GREEN

Supply, install and testing of SMPS Battery Charger Input Voltage 160 -290 V AC ,Output Voltage 12 / 24 Volt DC, DC with digital display voltage and current , Charging Current 5/10 Amp including copper wire 3 core with plug top including Protection : Auto Start/ Auto Cut/ Fuse Blow/ Battery reverse/ AC Short circuit/ Overload shut down all as specified and directed. Make of Battery Charger : Power tech Solutions Pvt Ltd/Universal Industrial Products/Armo Electronics & Electricals, Nagpur

Note:- (i) The total amount against Schedule of Credit as mentioned on tender document shall be deducted from the total amount quoted against Sch 'A' while deriving the Contarct Sum for Acceptance.

Paragon Electrotechnics

Shri Sai Enterprises