Preventive/ Corrective Maintenance Pickup van 407, TATA Youdha, LRV Crane and Escort Hydra 1214 of Mechanical and Hospital Sub Division 2nd Anantnag (Hq Pulwama).

Repairs To 4WD System of the Vehicle : The repair of the Tata 207 Pickup Van's 4WD system involves systematically disassembling the auxiliary gearbox (transfer case) for thorough inspection and evaluation. Critical components, including gears, shafts, and actuators, are assessed for wear, with damaged parts repaired using "build-up welding" to restore them to original specifications. Hydraulic systems, undergo pressure testing to identify and rectify leaks or inconsistencies. Precision tools are used to measure tolerances, and worn components are replaced with OEM or compatible parts. The gearbox is reassembled with proper alignment and torque, followed by comprehensive testing under various conditions to ensure the 4WD system functions optimally.(TATA Yodha)

Replacement of old engine oil by the new engine oil by way of filling the engine oil in the vehicle(The engine oil will be provided by the department).Providing and fitting of M oil filter(1),water separator(1),diesel filter element(2),air filter(1).(TATA Yodha)

Reconditioning of Front and rear Leaf Spring Assembly: Dismounting of leaf spring assembly from the vehicle and dismantling the same, includes cleaning of leaf springs, tempering of leaf springs by hammering/jacking devices upto the appropriate shape and tension, replacement of centre bolt with nut, spring clips, spring pins, leaf spring bolts with nuts, spacer, bush; greasing of leaves & fitting of complete assembly back to its place. The job further includes include consumables and all allied items required for completion of the job.The job also includes Providing and fitting of rear shock absorber assembly.(2 No.).THE job further includes replacement and providing of tie rod rubber bush pair.(TATA Yodha)

Providing and fitting of rear right side window regulator assembly by way of removing old window regulator and replacing it with new one.The job includes providing and fitting of door latch.(TATA Yodha)

Providing and fitting of wiper blade assembly with arms.The job includes removing of damaged(Non-functional) parts and repacing the same with new ones.(TATA Yodha)

Steering checkup. The job Includes providing and fitting of tie rod assembly right side, pitman arm by away of replacing the damaged parts with new ones and other consumable items required to complete the job. (TATA Yodha)

Providing and fitting of rear brake shoe set by away of replacing the damaged brake shoes including consumable items required to complete the job. (TATA Yodha)

Providing and fitting of slip yoke assembly for the propeller shaft.The job includes replacing the old damaged slip yoke assembly with the new one.Consumables required are to be provided along with completing the job.(TATA Yodha)

Fabrication and installation of mesh type rear cabin protection (5ft x 2.5ft):The job includes fabrication and installation of mesh type rear cabin protection out of 25mm M/S pipe , 10mm square M/S bars equally space at 8 inches and ISA 50 X 50 X 5.The job includes the nuts,bolts,washers and all other accessories required for the job.(TATA Yodha)

Denting and Painting of cabin: The job includes denting and painting of cabin consisting of left side and right side doors ,bonet ,Left side and right side fenders,front bumper etc.All the tools and tackles are to be arranged by the firm.(Pick up van 407)

Front wheel checking and hub greasing by way of: 1. Removing of tyres, wheel hub, brake drum, bearings , axle and all related parts of the wheel assembly. Washing and cleaning of all the parts using HSD(to be provided by the firm). 2. Removing and replacing of worn out king pin bearing and king pin bushes. 3. Removing of worn out Axle bearings ( Inner and outer) ,brake lining and replacing with new parts. 3. Providing and fitting of new oil seals. 4. Greasing of bearing and hub while repacking and adjust hub end play (required quantity of grease will be provided by the department). 5. Reassembling of the hub and refitting of tyres.(Pick up van 407)

Augmentation and reconditioning of Front and rear Leaf Spring Assemblies: Dismounting of leaf spring assembly from the vehicle and dismantling the same, includes cleaning of leaf springs, tempering of leaf springs by hammering/jacking devices upto the appropriate shape and tension, replacement of centre bolt with nut, spring clips, spring pins, leaf spring bolts with nuts, spacer, bush; greasing of leaves & fitting of complete assembly back to its place. The job includes augmentation of 2 no. leaves each for front leaft springs.The job includes consumables and all allied items required for completion of the job.(Pick up van 407)

Fuel motor assembly: Providing and fitting of fuel motor assembly.The job includes replacing the old fuel motor assembly with the new one.Consumables required are to be provided along with completing the job.(Pick up van 407)

Steering checkup. The job Includes providing and fitting of steering gear repairing kit and other consumable items required to complete the job.The job includes disassembling of the steering box and reassembling the same All the tools and tackles and consumables are to be provided by the firm. (Pick up van 407)

Replacement of old engine oil by the new engine oil by way of filling the engine oil in the vehicle(The engine oil will be provided by the department).Providing and fitting of M oil filter(1),water separator(1),diesel filter element(2),air filter(1).(Pick up van 407)

Light Check up. Job includes Providing and Fitting tail lights.Left side and right side.(Pick up van 407)

Servicing of the machine by way draining old stale engine oil from the machine and filling machine engine with fresh engine oil (The oils/lubes to be provided by the department). The job also includes providing and fitting of the below mentioned items,Air Filters, Fuel Filters,water separators and Lube filters.(LRV Crane)

Engine oil change to hydra (model Mac 1214,Escorts) The job includes draining out of the old stale engine oil and filling fresh engine oil and replacement of Filters (M Oil Filter, Fuel Filter and Hydraulic Filter). The lubes to be provided by department.(Escorts Hydra)