Design, supply, installation, testing and commissioning of Instrumentation, PLC-based Control System, Fire and Gas alarm detection system etc., at specified stations of MPPL P25

Amount

Supply - MPPL Control System - GJ

Dual Redundant, hot standby, PLC (microprocessor based) system, fault avoidant, complete with Processor, I/O modules, Serial interface modules, Media Converters, Relay Modules,TBs, MCBs, Data Panel (wherever applicable), interconnecting cables, data cables, Managed L-2 Switches (2 Nos with min 16 Ports each) with optical as well as copper ports & Marshalling Panels, rack power supply (dual-redundant), interrogation power supplies (dual-redundant), software auto-manual stations, emergency shutdown switch, diagnostics, firmware, power distribution cabinets, LIUs, Media Converters, Lightning protection devices and all installation materials etc. so as to make the system complete in all respects as per system configuration, I/O list and tender specifications.

For I/Os between 1000 to 2000 (of any type)

Supply of Remote IO racks (Remote IO for process PLC) complete with I/O modules, Serial interface, Relay Modules, interconnecting cables, data cables & Marshalling Panels, rack power supply (dual redundant), interrogation power supplies (dual-redundant), emergency shutdown switch, Managed L-2 Switches (2 Nos with min 16 Ports each) with optical as well as copper ports, system software , diagnostics, firmware, LIUs, Media Converters and all installation materials etc. so as to make the system complete in all respects as per system configuration, I/O list / table and Tender specifications. Remote IOs for new Process PLC System (IO count as per IO Requirement sheet)

Zener Barriers as per technical specifications

For DI

For AI

For RTD

For A/O

Surge Protection Devices as per technical specifications

For Analog signals (AI/AO)

For RS 232/485 signals

1 Phase 2 wire (230 V) applications

Server grade Machine for Programming Terminal- PLC Programming Terminal as per technical specifications.

6-12U wall mount Rack with Line Interface units (LIU) compatible to Owner supplied single mode 24/12 fibre OFC & supply of patch cords, pig tails, connectors, min 4 nos of media Converters etc as per technical specifications.

Industrial Grade Ethernet to 2-4 port Serial Gateway/ MODBUS TCP to MODBUS RTU Converter with required connectors, cables, power supply etc. as per tender specifications. (1 set comprises 2 converters)

PLC programming / Ladder logic software etc. for Dual redundant PLC's/ PLC test jigs.

MMI Software of same make as the PLC (including one time license fee) etc as per the tender specification, for the following for running of the station in emergency situations like failure of SCADA computers: 1 Set shall comprise software for SCC Server cum workstations (02 nos) and for programming terminal (1 no) with feature of editing/Creating new graphic screens

MMI Software of same make as the PLC (including one time license fee) etc as per the tender specification, for the following for running of the station in emergency situations like failure of SCADA computers: 1 Set shall comprise software for SCC Server cum workstations (03 nos) and for programming terminal (1 no) with feature of editing/Creating new graphic screens

Flow Computer complete with software for meter proving and tables as per API for petroleum products, turbine / mass flow meter inputs, Density meter inputs, Barriers for pulse inputs, TBs for all IOs etc as per the tender specifications & data sheet.

F&G Supply Items

LEL Controller (16 Channel & SIL-2 Certifed) as per tender specifications

6 loop, Addressable, Intelligent Fire Detection and Alarm Panel with FM200/ CO2 release facilities for automatic fire detection & annunciation of alarms for various types of detectors installed like multi sensor, heat detectors, response indicators, loop isolators, manual call points, hooters etc installed in plant area and various buildings as per tender specifications

2 loop, Addressable, Intelligent Fire Detection and Alarm Panel with FM200/ CO2 release facilities for automatic fire detection & annunciation of alarms for various types of detectors installed like multi sensor, heat detectors, response indicators, loop isolators, manual call points, hooters etc installed in plant area and various buildings as per tender specifications (With Modbus TCP communication access)

Electric Fire Siren with control panel as per tender specifications.

Rate of Rise Heat Detectors for safe area along with all mounting & other accessories as per the tender specifications.

Intrinsically safe Rate of Rise Heat Detectors for hazardous areas alongwith all mounting & other accessories as per the tender specifications

Multi sensor detectors along with all mounting & other accessories asper the tender specifications

Multisensor Detectors with relay output along with all mounting andother accessories for installation at BV-RTU locations as per the tender specifications.

Explosion proof heat detectors for telecom battery room stations as per technical specifications

Response Indicators along with all mounting & other accessories as per the tender specifications.

Addressable Manual Call Point (for safe area) along with all mounting & other accessories as per the tender specifications.

Addressable Beacons for safe area along with all mounting & other accessories & instructions sign as per the tender specifications.

Addressable Hooters / Horn / Strobe (for safe area) along with all mounting & other accessories as per the tender specifications.

Manual Call Point (Explosion Proof & Weather Proof) for hazardous areasalong with all mounting & other accessories as per the tender specifications.

Beacons (Explosion Proof & Weather Proof) for hazardous areasalong with all mounting & other accessories as per the tender specifications.

Explosion Proof / Weather Proof Hooters (for hazardous area) along with all mounting & other accessories as per the tender specifications.

Isolators for isolating of signalling loop in case of any fault alongwith all ounting & other accessories as per the tender specifications.

Monitor modules alongwith all mounting & other accessories for third party interface as per the tender specifications.

Portable Gas Detector with controller, audio-visual alarm and suitable (intrisically safe) for hazardous area classified as classification Class I, Div. I Group C&D as per API-RP-500 as per tender specification

2 Pair x 1.5 Sq. mm, unarmoured FRLS cable compliant to BS:5308, as per the tender specifications for indoor applications to be laid through conduits.

20 mm ISI marked GI conduit along with all fittings & fixtures likeTees, bends, junction boxes, etc for installation of various fire detectors in building

Flame proof and weather proof junction boxes including supplyof EP/WP double compression cable glands, plugs for unused cable entries including EP/WP certificates as per the tender specifications for UV/IR flame detectors, IR type hydrocarbon detectors & IS heat detectors in hazardous areas.

Flame proof and weather proof junction boxes including supplyof Dual Redundant Power supply, SPDs for power input, Diode oring module , EP/WP double compression cable glands, plugs for unused cable entries including EP/WP certificates as per the tender specifications for mounting of AI Signal Isolators (Signal isolators is a separate line item) and wiring of hydrocarbon detectors in hazardous areas.

Analog Signal Isolator as per tender specifications.

Weather proof junction boxes including supply of double compression cable glands, plugs for unused cable entries including WP certificates as per the tender specifications for various detectors in buildings.

Testing Kit/Aerosol cans for Mutisensor detectors including one set of Fibreglass Telescopic Extension Pole 4.5 metres, Universal Removal Tool, Aerosol Smoke Dispenser, Protective Carrying / Storage Bag

Heat Sensing Kit/Testing Kit for Heat detectors (Cordless) including Cordless Heat Head Unit, Battery Baton, Fast Charger etc.

Other Items

Power cable 3 Core x 2.5 mm2 Armoured, Copper as per specifications

Power cable 3 Core x 6 mm2 Armoured, Copper as per specifications

Supply of CAT6 cable (unarmoured) as per tender specifications

Cat 6A, LSZH, Stranded Patchcord, 2 Mtr (reputed make) as per tender specifications.

File Cabinet/ Spares cabinet : approx. 2 m height for idustrial file/ spares storage. Glass front .

Instruments Supply

Pressure Transmitters with Cable glands Range max (-1 to 5 kg/cm2); Smart type; accuracy 0.075% or better, 2" Direct Mount, Flush Flanged, Diaphragm Seal type with Flushing/Calibration rings, needle valves and plugs.

Pressure Transmitters with Cable glands Range max (0 to 20 kg/cm2); Smart type; accuracy 0.075% or better, 2" Direct Mount, Flush Flanged, Diaphragm Seal type with Flushing/Calibration rings, needle valves and plugs.

Pressure Transmitters with Cable glands Range max (0 - 100 kg/cm2); Smart type; accuracy 0.075% or better, 2" Direct Mount, Flush Flanged, Diaphragm Seal type with Flushing/Calibration rings, needle valves and plugs.

Pressure Transmitters Remote Seal Type with cable glands Range max (0 to160 kg/cm2); Smart type; accuracy 0.075% or better Installation: Underground to process pipe. Transmitter: 2" pipe Mounted.

Temperature Transmitter with duplex RTD, Thermowell & Cable glands, Range max (0 to 100 0C ) Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted; RTD in thermowell on process pipe above ground installation.

Temperature Transmitter with surface mounted duplex RTD, Weld pad and dual sensors & Cable glands, Range max (0 to 100 0C); Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted ; RTD in weldpad welded to process pipe surface for below ground installation.

Temperature Transmitter suitable for sub soil temperature measrement with extended RTD length, cable glands, Range max (0 to 100 oC ), Smart type; accuracy 0.2% or better, Installation: Transmitter 2" pipe mounted ; RTD in underground installation at approximate 2 meter from ground level suitable for below ground installation with required ingress protection level.

Pressure switches with junction box & cable glands suitable for low pressure side with 2" Flanged Isolation valve with calibration arrangement, set point -1 Kg/cm2 to 0 Kg/cm2. Proof Pressure: 20 Kg/cm2.

Pressure switches with junction box & cable glands suitable for low pressure side with 2" Flanged Isolation valve with calibration arrangement, set point 0 Kg/cm2 to 20 Kg/cm2. Proof Pressure: 200 Kg/cm2.

Pressure switches with junction box & cable glands suitable for high pressure side with 2" Flanged Isolation valve with calibration arrangement, set point 22 Kg/cm2 to 70 Kg/cm2. Proof Pressure: 200 Kg/cm2.

Pressure switches with junction box & cable glands suitable for high pressure side with 2" Flanged Isolation valve with calibration arrangement, set point 65 Kg/cm2 to 160 Kg/cm2. Proof Pressure: 250 Kg/cm2.

2" Flanged Remote Seal Type Differential Pressure Transmitter with Calibration/Flushing Rings and Cable Glands.Range max (0 to 3 kg/cm2).Smart type; accuracy 0.1% or better (With 1/2" NPT to 2" Counter flange)

Flow Switch, Thermal type, spherical tip, for 3 IN Pipeline.

Level Switch, top mounted- Float Type

Level Switch, top/ Side mounted- Tuning Fork Type (SIL-2)- For Fire Water Tanks.

Level Transmitter (SIL-2) for For above ground/ Underground tank applications with tank botom local display unit.

Level Transmitter (SIL-2) for For above ground/ Underground tank applications with tank botom local display unit and module for deriving level switch contact (Relay Contact) from Level Transmitter loop.

Digital indicator with cable glands and mounting accessories etc for density indication in field complete as per tender specification

Test Instruments

Field Configurator for Pressure & Temperature transmitter with Hart protocol

4 1/2 Digit DMM (True RMS) as per tender specifications

Multifunction Calibrator with rechargable battery, charger, carry case, etc

Pressure Calibrator 0 - 20 bar (Portable), as per tender specifications

Pressure Calibrator 0 - 200 bar (Portable), as per tender specifications

Test Power Supply 0 - 60 V, 10 A 600 Watts, 19" rack mount, sleek 1U type as per tender specifications

Micro processor based Temperature Calibrator; Range ambient to 200 deg C, as per tender specifications

USB to 2 Port Rs485 converter reputed make as per technical specifications

Supervison, erection, testing & commissioning of PLC at attended stations, erection and commissioning of PLC and Remote IOs, Instruments at Station locations including supervision for termination of control cables, installation and commissiong of SCC systems (HMI, Workstations, It hardware, panels, racks etc.), UPSs, ACDBs, Flow Computers, interfacing & integration of PLC with SCC machines and field instrumentation systems including supplied hardware/ software with station on remote & auto including development of control logics etc making all jobs complete as per drawings / specifications and acceptance of system by Owner. This include supply of all labour, consumables, tools, services rendered etc. The Job also includes interfacing of the PLC system with owner's RTUs for transfering Station data to SCADA System. (Process PLC)

Station Location with more than 1000 IOs including Remote IOs

Deputing Resident Engineer during Installation and commissioning.

Other F&G systems related Services

Supervision, erection, testing & commissioning of SIL rated LEL controller, including termination of power & signalling cables, wiring of hydrocarbon detectors, including required support for interfacing with PLC system etc making all jobs complete as per drawings / specifications and acceptance of the system by Owner. This includes supply of all labour, consumables, tools,services rendered etc

Erection, testing & commissioning of 6 Loop Fire Alarm & Detection System comprising of addressable Fire Alarm Panel, addressable detectors of various types such as multisensor detectors, rate of rise heat detectors, manual call points, hooters, etc including FM200/ CO2 release system for control building consisting of Control room, Equipment room, MCC room, transformer room, VFD roomand other office /workshop rooms etc. and pumping sheds, piping area energizing & testing of the complete system with simulation and also demonstration of working of the complete system,commissioning of the complete system including the cost of all materials, labour, consumables, equipments tools & tackles as per the specifications & instructions of Site Engineer / EIC.

Erection, testing & commissioning of 2 Loop Fire Alarm & Detection System comprising of addressable Fire Alarm Panel, addressable detectors of various types such as multisensor detectors, rate of rise heat detectors, manual call points, hooters, etc including FM200/ CO2 release system for control building consisting of Control room, Equipment room, MCC room, transformer room, VFD roomand other office /workshop rooms etc. and pumping sheds, piping area energizing & testing of the complete system with simulation and also demonstration of working of the complete system,commissioning of the complete system including the cost of all materials, labour, consumables, equipments tools & tackles as per the specifications & instructions of Site Engineer / EIC.

Installation, testing & commissioning of various types of detectors ,laying of signalling cables (through conduit/ clamping on wall etc), clamping / fixing of GI conduit in various building, pump shed etc for integration of detectors with existing Fire Alarm panel including all mounting accessories for support, junction boxes etc. as per the approved scheme to complete the work in all respects inclusive of supply of all consumables,cost of all materials, labour, painting services etc. as per specifications, drawings, International Standard practices and the directions of Site Engineer/EIC. Job includesinstallation of all types of detectors, material etc

Multi Sensor Detectors & isolators

Rate of Rise Heat Detectors for safe area & hazardous area \ Explosion proof heat detectors for SVs

Response Indicators & Monitor modules

Manual Call Point (for safe area)

Beacons / Hooters / Horn / Strobe (for safe area)

Installation of explosion proof / flame proof junction boxes for marshalling of control / signalling cables, terminating the cables at field and control panel end, mounting the junction boxes, connecting to earthing grid by supplying and installing all the required materials such as supporting structure, cement concrete, painting, GI wire etc.(excluding supply of the Junction Boxes) complete in all respects as per specifications, approved drawings and direction of EIC / Site Engineerincluding all labour, tools, materials, glanding, ferruling etc.complete in all respects.

Installation of Hooter/Beacon in Hazardous area, terminating the cables at field and control panel end, connecting to earthing grid by supplying and installing all the required material such as supporting structure, cement concrete, painting, GI wire etc. complete in all respects as per specifications.

STEEL STRUCTURAL WORKS - Supply, fabrication, erection and installation of steel/GI structural works of any type and shape such as cable racks, trays, push button, control posts, ladders, lugs, chain link, fencing, angles, joints, channels, plates, flats, bars etc as required as per specifications, drawings, directions of site engineer/engineer in-charge, inlcuding cost of all labour, materials, tools, consumables etc complete in all respects. Job is inclusuve of taking delivery from owner's go down and shifting to site wherever required.

MPPL Control System - RJ

Dual Redundant, hot standby, PLC (microprocessor based) system, fault avoidant, complete with Processor, I/O modules, Serial interface modules, Media Converters, Relay Modules,TBs, MCBs, Data Panel (wherever applicable), interconnecting cables, data cables, Managed L-2 Switches (2 Nos with min 16 Ports each) with optical as well as copper ports & Marshalling Panels, rack power supply (dual-redundant), interrogation power supplies (dual-redundant), software auto-manual stations, emergency shutdown switch, diagnostics, firmware, power distribution cabinets, LIUs, Media Converters, Lightning protection devices and all installation materials etc. so as to make the system complete in all respects as per system configuration, I/O list and tender specifications.

For I/Os between 1000 to 2000 (of any type)

Zener Barriers as per technical specifications

For DI

For AI

For RTD

For A/O

Surge Protection Devices as per technical specifications

For Analog signals (AI/AO)

For RS 232/485 signals

1 Phase 2 wire (230 V) applications

Server grade Machine for Programming Terminal- PLC Programming Terminal as per technical specifications.

6-12U wall mount Rack with Line Interface units (LIU) compatible to Owner supplied single mode 24/12 fibre OFC & supply of patch cords, pig tails, connectors, min 4 nos of media Converters etc as per technical specifications.

Industrial Grade Ethernet to 2-4 port Serial Gateway/ MODBUS TCP to MODBUS RTU Converter with required connectors, cables, power supply etc. as per tender specifications. (1 set comprises 2 converters)

PLC programming / Ladder logic software etc. for Dual redundant PLC's/ PLC test jigs.

MMI Software of same make as the PLC (including one time license fee) etc as per the tender specification, for the following for running of the station in emergency situations like failure of SCADA computers: 1 Set shall comprise software for SCC Server cum workstations (02 nos) and for programming terminal (1 no) with feature of editing/Creating new graphic screens

F&G Supply Items

LEL Controller (16 Channel & SIL-2 Certifed) as per tender specifications

6 loop, Addressable, Intelligent Fire Detection and Alarm Panel with FM200/ CO2 release facilities for automatic fire detection & annunciation of alarms for various types of detectors installed like multi sensor, heat detectors, response indicators, loop isolators, manual call points, hooters etc installed in plant area and various buildings as per tender specifications

Electric Fire Siren with control panel as per tender specifications.

Rate of Rise Heat Detectors for safe area along with all mounting & other accessories as per the tender specifications.

Intrinsically safe Rate of Rise Heat Detectors for hazardous areas alongwith all mounting & other accessories as per the tender specifications

Multi sensor detectors along with all mounting & other accessories asper the tender specifications

Multisensor Detectors with relay output along with all mounting andother accessories for installation at BV-RTU locations as per the tender specifications.

Explosion proof heat detectors for telecom battery room stations as per technical specifications

Response Indicators along with all mounting & other accessories as per the tender specifications.

Addressable Manual Call Point (for safe area) along with all mounting & other accessories as per the tender specifications.

Addressable Beacons for safe area along with all mounting & other accessories & instructions sign as per the tender specifications.

Addressable Hooters / Horn / Strobe (for

Manual Call Point (Explosion Proof & Weather Proof) for hazardous areasalong with all mounting & other accessories as per the tender specifications.

Beacons (Explosion Proof & Weather Proof) for hazardous areasalong with all mounting & other accessories as per the tender specifications.

Explosion Proof / Weather Proof Hooters (for hazardous area) along with all mounting & other accessories as per the tender specifications.

Isolators for isolating of signalling loop in case of any fault alongwith all ounting & other accessories as per the tender specifications.

Monitor modules alongwith all mounting & other accessories for third party interface as per the tender specifications.

Portable Gas Detector with controller, audio-visual alarm and suitable (intrisically safe) for hazardous area classified as classification Class I, Div. I Group C&D as per API-RP-500 as per tender specification

2 Pair x 1.5 Sq. mm, unarmoured FRLS cable compliant to BS:5308, as per the tender specifications for indoor applications to be laid through conduits.

20 mm ISI marked GI conduit along with all fittings & fixtures likeTees, bends, junction boxes, etc for installation of various fire detectors in building

Flame proof and weather proof junction boxes including supplyof EP/WP double compression cable glands, plugs for unused cable entries including EP/WP certificates as per the tender specifications for UV/IR flame detectors, IR type hydrocarbon detectors & IS heat detectors in hazardous areas.

Weather proof junction boxes including supply of double compression cable glands, plugs for unused cable entries including WP certificates as per the tender specifications for various detectors in buildings.

Testing Kit/Aerosol cans for Mutisensor detectors including one set of Fibreglass Telescopic Extension Pole 4.5 metres, Universal Removal Tool, Aerosol Smoke Dispenser, Protective Carrying / Storage Bag

Heat Sensing Kit/Testing Kit for Heat detectors (Cordless) including Cordless Heat Head Unit, Battery Baton, Fast Charger etc.

Other Items

Power cable 3 Core x 2.5 mm2 Armoured, Copper as per specifications

Supply of CAT6 cable (unarmoured) as per tender specifications

Cat 6A, LSZH, Stranded Patchcord, 2 Mtr (reputed make) as per tender specifications.

File Cabinet/ Spares cabinet : approx. 2 m height for idustrial file/ spares storage. Glass front .

Instruments Supply

Pressure Transmitters with Cable glands Range max (0 to 20 kg/cm2); Smart type; accuracy 0.075% or better, 2" Direct Mount, Flush Flanged, Diaphragm Seal type with Flushing/Calibration rings, needle valves and plugs.

Pressure Transmitters with Cable glands Range max (0 - 100 kg/cm2); Smart type; accuracy 0.075% or better, 2" Direct Mount, Flush Flanged, Diaphragm Seal type with Flushing/Calibration rings, needle valves and plugs.

Pressure Transmitters Remote Seal Type with cable glands Range max (0 to160 kg/cm2); Smart type; accuracy 0.075% or better Installation: Underground to process pipe. Transmitter: 2" pipe Mounted.

Temperature Transmitter with duplex RTD, Thermowell & Cable glands, Range max (0 to 100 0C ) Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted; RTD in thermowell on process pipe above ground installation.

Temperature Transmitter with surface mounted duplex RTD, Weld pad and dual sensors & Cable glands, Range max (0 to 100 0C); Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted ; RTD in weldpad welded to process pipe surface for below ground installation.

Temperature Transmitter suitable for sub soil temperature measrement with extended RTD length, cable glands, Range max (0 to 100 oC ), Smart type; accuracy 0.2% or better, Installation: Transmitter 2" pipe mounted ; RTD in underground installation at approximate 2 meter from ground level suitable for below ground installation with required ingress protection level.

Pressure switches with junction box & cable glands suitable for low pressure side with 2" Flanged Isolation valve with calibration arrangement, set point 0 Kg/cm2 to 20 Kg/cm2. Proof Pressure: 200 Kg/cm2.

Pressure switches with junction box & cable glands suitable for high pressure side with 2" Flanged Isolation valve with calibration arrangement, set point 22 Kg/cm2 to 70 Kg/cm2. Proof Pressure: 200 Kg/cm2.

Pressure switches with junction box & cable glands suitable for high pressure side with 2" Flanged Isolation valve with calibration arrangement, set point 65 Kg/cm2 to 160 Kg/cm2. Proof Pressure: 250 Kg/cm2.

2" Flanged Remote Seal Type Differential Pressure Transmitter with Calibration/Flushing Rings and Cable Glands.Range max (0 to 3 kg/cm2).Smart type; accuracy 0.1% or better (With 1/2" NPT to 2" Counter flange)

Flow Switch, Thermal type, spherical tip, for 3 IN Pipeline.

Level Switch, top mounted- Float Type

Level Switch, top/ Side mounted- Tuning Fork Type (SIL-2)- For Fire Water Tanks.

Level Transmitter (SIL-2) for For above ground/ Underground tank applications with tank botom local display unit.

Test Instruments

Field Configurator for Pressure & Temperature transmitter with Hart protocol

4 1/2 Digit DMM (True RMS) as per tender specifications

Multifunction Calibrator with rechargable battery, charger, carry case, etc

Pressure Calibrator 0 - 20 bar (Portable), as per tender specifications

Pressure Calibrator 0 - 200 bar (Portable), as per tender specifications

Test Power Supply 0 - 60 V, 10 A 600 Watts, 19" rack mount, sleek 1U type as per tender specifications

Micro processor based Temperature Calibrator; Range ambient to 200 deg C, as per tender specifications

USB to 2 Port Rs485 converter reputed make as per technical specifications

Supervison, erection, testing & commissioning of PLC at attended stations, erection and commissioning of PLC and Remote IOs, Instruments at Station locations including supervision for termination of control cables, installation and commissiong of SCC systems (HMI, Workstations, It hardware, panels, racks etc.), UPSs, ACDBs, Flow Computers, interfacing & integration of PLC with SCC machines and field instrumentation systems including supplied hardware/ software with station on remote & auto including development of control logics etc making all jobs complete as per drawings / specifications and acceptance of system by Owner. This include supply of all labour, consumables, tools, services rendered etc. The Job also includes interfacing of the PLC system with owner's RTUs for transfering Station data to SCADA System. (Process PLC)

Station Location with more than 1000 IOs including Remote IOs

Deputing Resident Engineer during Installation and commissioning.

Other F&G systems related Services

Supervision, erection, testing & commissioning of SIL rated LEL controller, including termination of power & signalling cables, wiring of hydrocarbon detectors, including required support for interfacing with PLC system etc making all jobs complete as per drawings / specifications and acceptance of the system by Owner. This includes supply of all labour, consumables, tools,services rendered etc

Erection, testing & commissioning of 6 Loop Fire Alarm & Detection System comprising of addressable Fire Alarm Panel, addressable detectors of various types such as multisensor detectors, rate of rise heat detectors, manual call points, hooters, etc including FM200/ CO2 release system for control building consisting of Control room, Equipment room, MCC room, transformer room, VFD roomand other office /workshop rooms etc. and pumping sheds, piping area energizing & testing of the complete system with simulation and also demonstration of working of the complete system,commissioning of the complete system including the cost of all materials, labour, consumables, equipments tools & tackles as per the specifications & instructions of Site Engineer / EIC.

Installation, testing & commissioning of various types of detectors ,laying of signalling cables (through conduit/ clamping on wall etc), clamping / fixing of GI conduit in various building, pump shed etc for integration of detectors with existing Fire Alarm panel including all mounting accessories for support, junction boxes etc. as per the approved scheme to complete the work in all respects inclusive of supply of all consumables,cost of all materials, labour, painting services etc. as per specifications, drawings, International Standard practices and the directions of Site Engineer/EIC. Job includesinstallation of all types of detectors, material etc

Multi Sensor Detectors & isolators

Rate of Rise Heat Detectors for safe area & hazardous area \ Explosion proof heat detectors for SVs

Response Indicators & Monitor modules

Manual Call Point (for safe area)

Beacons / Hooters / Horn / Strobe (for safe area)

Installation of explosion proof / flame proof junction boxes for marshalling of control / signalling cables, terminating the cables at field and control panel end, mounting the junction boxes, connecting to earthing grid by supplying and installing all the required materials such as supporting structure, cement concrete, painting, GI wire etc.(excluding supply of the Junction Boxes) complete in all respects as per specifications, approved drawings and direction of EIC / Site Engineerincluding all labour, tools, materials, glanding, ferruling etc.complete in all respects.

Installation of Hooter/Beacon in Hazardous area, terminating the cables at field and control panel end, connecting to earthing grid by supplying and installing all the required material such as supporting structure, cement concrete, painting, GI wire etc. complete in all respects as per specifications.

STEEL STRUCTURAL WORKS - Supply, fabrication, erection and installation of steel/GI structural works of any type and shape such as cable racks, trays, push button, control posts, ladders, lugs, chain link, fencing, angles, joints, channels, plates, flats, bars etc as required as per specifications, drawings, directions of site engineer/engineer in-charge, inlcuding cost of all labour, materials, tools, consumables etc complete in all respects. Job is inclusuve of taking delivery from owner's go down and shifting to site wherever required.

MPPL Control System - HR

Dual Redundant, hot standby, PLC (microprocessor based) system, fault avoidant, complete with Processor, I/O modules, Serial interface modules, Media Converters, Relay Modules,TBs, MCBs, Data Panel (wherever applicable), interconnecting cables, data cables, Managed L-2 Switches (2 Nos with min 16 Ports each) with optical as well as copper ports & Marshalling Panels, rack power supply (dual-redundant), interrogation power supplies (dual-redundant), software auto-manual stations, emergency shutdown switch, diagnostics, firmware, power distribution cabinets, LIUs, Media Converters, Lightning protection devices and all installation materials etc. so as to make the system complete in all respects as per system configuration, I/O list and tender specifications.

For I/Os upto 500 (of any type)

Zener Barriers as per technical specifications

For DI

For AI

For RTD

For A/O

Surge Protection Devices as per technical specifications

For Analog signals (AI/AO)

For RS 232/485 signals

1 Phase 2 wire (230 V) applications

Server grade Machine for Programming Terminal- PLC Programming Terminal as per technical specifications.

6-12U wall mount Rack with Line Interface units (LIU) compatible to Owner supplied single mode 24/12 fibre OFC & supply of patch cords, pig tails, connectors, min 4 nos of media Converters etc as per technical specifications.

Industrial Grade Ethernet to 2-4 port Serial Gateway/ MODBUS TCP to MODBUS RTU Converter with required connectors, cables, power supply etc. as per tender specifications. (1 set comprises 2 converters)

PLC programming / Ladder logic software etc. for Dual redundant PLC's/ PLC test jigs.

MMI Software of same make as the PLC (including one time license fee) etc as per the tender specification, for the following for running of the station in emergency situations like failure of SCADA computers: 1 Set shall comprise software for SCC Server cum workstations (02 nos) and for programming terminal (1 no) with feature of editing/Creating new graphic screens

Flow Computer complete with software for meter proving and tables as per API for petroleum products, turbine / mass flow meter inputs, Density meter inputs, Barriers for pulse inputs, TBs for all IOs etc as per the tender specifications & data sheet.

PLC Spares

PLC Processor Module

PLC Processor power supply

Rack communication module

Rack power supply

Digital input module

Digital output module

Analog input module

Analog output module

RTD module

Serial Interface communication module

Field interrogation power supply

Ethernet interface communication module

F&G Supply Items

LEL Controller (16 Channel & SIL-2 Certifed) as per tender specifications

2 loop, Addressable, Intelligent Fire Detection and Alarm Panel with FM200/ CO2 release facilities for automatic fire detection & annunciation of alarms for various types of detectors installed like multi sensor, heat detectors, response indicators, loop isolators, manual call points, hooters etc installed in plant area and various buildings as per tender specifications (With Modbus TCP communication access)

Electric Fire Siren with control panel as per tender specifications.

Rate of Rise Heat Detectors for safe area along with all mounting & other accessories as per the tender specifications.

Multi sensor detectors along with all mounting & other accessories asper the tender specifications

Multisensor Detectors with relay output along with all mounting andother accessories for installation at BV-RTU locations as per the tender specifications.

Explosion proof heat detectors for telecom battery room stations as per technical specifications

Response Indicators along with all mounting & other accessories as per the tender specifications.

Addressable Manual Call Point (for safe

Addressable Beacons for safe area along with all mounting & other accessories & instructions sign as per the tender specifications.

Addressable Hooters / Horn / Strobe (for safe area) along with all mounting & other accessories as per the tender specifications.

Manual Call Point (Explosion Proof & Weather Proof) for hazardous areasalong with all mounting & other accessories as per the tender specifications.

Beacons (Explosion Proof & Weather Proof) for hazardous areasalong with all mounting & other accessories as per the tender specifications.

Explosion Proof / Weather Proof Hooters (for hazardous area) along with all mounting & other accessories as per the tender specifications.

Isolators for isolating of signalling loop in case of any fault alongwith all ounting & other accessories as per the tender specifications.

Monitor modules alongwith all mounting & other accessories for third party interface as per the tender specifications.

Portable Gas Detector with controller, audio-visual alarm and suitable (intrisically safe) for hazardous area classified as classification Class I, Div. I Group C&D as per API-RP-500 as per tender specification

2 Pair x 1.5 Sq. mm, unarmoured FRLS cable compliant to BS:5308, as per the tender specifications for indoor applications to be laid through conduits.

20 mm ISI marked GI conduit along with all fittings & fixtures likeTees, bends, junction boxes, etc for installation of various fire detectors in building

Weather proof junction boxes including supply of double compression cable glands, plugs for unused cable entries including WP certificates as per the tender specifications for various detectors in buildings.

Testing Kit/Aerosol cans for Mutisensor detectors including one set of Fibreglass Telescopic Extension Pole 4.5 metres, Universal Removal Tool, Aerosol Smoke Dispenser, Protective Carrying / Storage Bag

Heat Sensing Kit/Testing Kit for Heat detectors (Cordless) including Cordless Heat Head Unit, Battery Baton, Fast Charger etc.

Other Items

Power cable 3 Core x 2.5 mm2 Armoured, Copper as per specifications

Supply of CAT6 cable (unarmoured) as per tender specifications

Cat 6A, LSZH, Stranded Patchcord, 2 Mtr (reputed make) as per tender specifications.

File Cabinet/ Spares cabinet : approx. 2 m height for idustrial file/ spares storage. Glass front .

Instruments Supply

Pressure Transmitters with Cable glands Range max (0 to 20 kg/cm2); Smart type; accuracy 0.075% or better, 2" Direct Mount, Flush Flanged, Diaphragm Seal type with Flushing/Calibration rings, needle valves and plugs.

Pressure Transmitters with Cable glands Range max (0 - 100 kg/cm2); Smart type; accuracy 0.075% or better, 2" Direct Mount, Flush Flanged, Diaphragm Seal type with Flushing/Calibration rings, needle valves and plugs.

Pressure Transmitters Remote Seal Type with cable glands Range max (0 to160 kg/cm2); Smart type; accuracy 0.075% or better Installation: Underground to process pipe. Transmitter: 2" pipe Mounted.

Temperature Transmitter with duplex RTD, Thermowell & Cable glands, Range max (0 to 100 0C ) Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted; RTD in thermowell on process pipe above ground installation.

Temperature Transmitter with surface mounted duplex RTD, Weld pad and dual sensors & Cable glands, Range max (0 to 100 0C); Smart type; accuracy 0.1% or better Installation: Transmitter 2" pipe mounted ; RTD in weldpad welded to process pipe surface for below ground installation.

Temperature Transmitter suitable for sub soil temperature measrement with extended RTD length, cable glands, Range max (0 to 100 oC ), Smart type; accuracy 0.2% or better, Installation: Transmitter 2" pipe mounted ; RTD in underground installation at approximate 2 meter from ground level suitable for below ground installation with required ingress protection level.

Pressure switches with junction box & cable glands suitable for low pressure side with 2" Flanged Isolation valve with calibration arrangement, set point 0 Kg/cm2 to 20 Kg/cm2. Proof Pressure: 200 Kg/cm2.

Pressure switches with junction box & cable glands suitable for high pressure side with 2" Flanged Isolation valve with calibration arrangement, set point 22 Kg/cm2 to 70 Kg/cm2. Proof Pressure: 200 Kg/cm2.

Pressure switches with junction box & cable glands suitable for high pressure side with 2" Flanged Isolation valve with calibration arrangement, set point 65 Kg/cm2 to 160 Kg/cm2. Proof Pressure: 250 Kg/cm2.

2" Flanged Remote Seal Type Differential Pressure Transmitter with Calibration/Flushing Rings and Cable Glands.Range max (0 to 3 kg/cm2).Smart type; accuracy 0.1% or better (With 1/2" NPT to 2" Counter flange)

Flow Switch, Thermal type, spherical tip, for 3 IN Pipeline.

Level Switch, top mounted- Float Type

Level Transmitter (SIL-2) for For above ground/ Underground tank applications with tank botom local display unit.

Digital indicator with cable glands and mounting accessories etc for density indication in field complete as per tender specification

Test Instruments

Field Configurator for Pressure & Temperature transmitter with Hart protocol

4 1/2 Digit DMM (True RMS) as per tender specifications

Multifunction Calibrator with rechargable battery, charger, carry case, etc

Pressure Calibrator 0 - 20 bar (Portable), as per tender specifications

Pressure Calibrator 0 - 200 bar (Portable), as per tender specifications

Test Power Supply 0 - 60 V, 10 A 600 Watts, 19" rack mount, sleek 1U type as per tender specifications

Micro processor based Temperature Calibrator; Range ambient to 200 deg C, as per tender specifications

USB to 2 Port Rs485 converter reputed make as per technical specifications

Supervison, erection, testing & commissioning of PLC at attended stations, erection and commissioning of PLC and Remote IOs, Instruments at Station locations including supervision for termination of control cables, installation and commissiong of SCC systems (HMI, Workstations, It hardware, panels, racks etc.), UPSs, ACDBs, Flow Computers, interfacing & integration of PLC with SCC machines and field instrumentation systems including supplied hardware/ software with station on remote & auto including development of control logics etc making all jobs complete as per drawings / specifications and acceptance of system by Owner. This include supply of all labour, consumables, tools, services rendered etc. The Job also includes interfacing of the PLC system with owner's RTUs for transfering Station data to SCADA System. (Process PLC)

Station Location upto 1000 IOs including Remote IOs

Deputing Resident Engineer during Installation and commissioning.

Other F&G systems related Services

Supervision, erection, testing & commissioning of SIL rated LEL controller, including termination of power & signalling cables, wiring of hydrocarbon detectors, including required support for interfacing with PLC system etc making all jobs complete as per drawings / specifications and acceptance of the system by Owner. This includes supply of all labour, consumables, tools,services rendered etc

Erection, testing & commissioning of 2 Loop Fire Alarm & Detection System comprising of addressable Fire Alarm Panel, addressable detectors of various types such as multisensor detectors, rate of rise heat detectors, manual call points, hooters, etc including FM200/ CO2 release system for control building consisting of Control room, Equipment room, MCC room, transformer room, VFD roomand other office /workshop rooms etc. and pumping sheds, piping area energizing & testing of the complete system with simulation and also demonstration of working of the complete system,commissioning of the complete system including the cost of all materials, labour, consumables, equipments tools & tackles as per the specifications & instructions of Site Engineer / EIC.

Installation, testing & commissioning of various types of detectors ,laying of signalling cables (through conduit/ clamping on wall etc), clamping / fixing of GI conduit in various building, pump shed etc for integration of detectors with existing Fire Alarm panel including all mounting accessories for support, junction boxes etc. as per the approved scheme to complete the work in all respects inclusive of supply of all consumables,cost of all materials, labour, painting services etc. as per specifications, drawings, International Standard practices and the directions of Site Engineer/EIC. Job includesinstallation of all types of detectors, material etc

Multi Sensor Detectors & isolators

Rate of Rise Heat Detectors for safe area & hazardous area \ Explosion proof heat detectors for SVs

Response Indicators & Monitor modules

Manual Call Point (for safe area)

Beacons / Hooters / Horn / Strobe (for safe area)

Installation of explosion proof / flame proof junction boxes for marshalling of control / signalling cables, terminating the cables at field and control panel end, mounting the junction boxes, connecting to earthing grid by supplying and installing all the required materials such as supporting structure, cement concrete, painting, GI wire etc.(excluding supply of the Junction Boxes) complete in all respects as per specifications, approved drawings and direction of EIC / Site Engineerincluding all labour, tools, materials, glanding, ferruling etc.complete in all respects.

Installation of Hooter/Beacon in Hazardous area, terminating the cables at field and control panel end, connecting to earthing grid by supplying and installing all the required material such as supporting structure, cement concrete, painting, GI wire etc. complete in all respects as per specifications.

STEEL STRUCTURAL WORKS - Supply, fabrication, erection and installation of steel/GI structural works of any type and shape such as cable racks, trays, push button, control posts, ladders, lugs, chain link, fencing, angles, joints, channels, plates, flats, bars etc as required as per specifications, drawings, directions of site engineer/engineer in-charge, inlcuding cost of all labour, materials, tools, consumables etc complete in all respects. Job is inclusuve of taking delivery from owner's go down and shifting to site wherever required.

Advanced systek Private Limited

Sitra Infotech pvt. Limited

Rockwell Automation India Pvt Ltd

Advanced systek Private Limited

Sitra Infotech pvt. Limited

Rockwell Automation India Pvt Ltd