COMPREHENSIVE MAINT AND REPAIR OF IR HEATERS AT PAINT SHOP AT AF STN CHAKERI KANPUR

Amount

Comprehensive Maint of IR heating system Quarterly inspection & servicing of the complete IR heating system of capacity 14.4 KW in 3 ph 4 wire supply of height max 8.50 m and min 1.50 m at paint shop - 02 Nos Make Kerone along with all equipment, electric connections to inspect the operation of plant by the rep of OEM and carrying out preventive maintenance as per standard practice. Replacement of defective component / equipment under the respective item of schedule complete all as specified & directed by Engr-in-charge. To maintain & keep the IR heating system functional regularly. Note :- 1. The inspection & servicing shall be carried out by rep of OEM only. (ii) Inspecting the IR Heating system and carry out preventive maintenance as per the standard practice four times in a year or as required and submitting the inspection notes to the department. (iii). Checking the IR heating system, motor and starters and ensuring healthy condition of the system. (iv). Checking the system for any hydrolic oil leakage and rectifying the leakage, vacuuming the system after rectification of leakage, charging hydrolic oil and holding the pressure not less than 24 hrs or as specified and directed by Engr-in-charge. (v). Taking set of readings and Reporting the healthiness of the plant and suggesting improvements if any.

Note (contd...) (vi). Checking the heating control system for operation and adjusting the settings. (vii). Lubricating the bearings of motors, fans when found necessary. (viii). Quarterly inspection of chain adjusting the tension. (ix). Checking of the microprocessor controller for its proper functioning with all sensors. (x). Attending to breakdown calls. (xi). Labour involving during replacement of spare parts . (xii) Carrying out- once in a year, testing of lubricant and replace if necessary. 2. The inspection & servicing shall be carried out by rep of OEM only. Contractor has to submit necessary AMC documents alongwith performance security . The work order shall be issued only after receipt of AMC failing with the tender shall liable to be cancelled. 3. The rates quoted shall also include the attending of emergency breakdowns in IR heating . If such emergency breakdowns are not attended in time, following compensation/recovery shall be levied from the contractor's dues: (a) Attending breakdown within 72 hours - Rs Nils (b) Attending breakdown within 3 to 7 days - Rs 10000 per breakdown. (c) Attending breakdown after 7 days - Rs 25000 per breakdown. 3. Spare parts required shall be measured & paid separately under relevant items based on their consumption on ground.

All as per item No 1.00 above but of height max 4.5 m and min 0.25 m at paint shop- 06 Nos, Make Kerone

Supply installation, testing & commissioning following Spare in replacement for running of the IR heating system of capacity 14.4 KW Make: Kerone Quartz IR Heating Lamp. 1600W @ 415V, SW White Coated. HL 1250.

Thyristor 40 AMP/3Phase, PAC

Delta PLC DVP24ES2

Delta Aux Module DVP06XA-E2

Delta HMI DOP-B07E411

Non-Contact IR Temperature Sensor. Raytek CM model. Range 0-500 deg C

Proxy Sensor. Make Omron metal body

Opto-switch Sensor, Diffused type range 200mm

Delta VFD 2Hp/3Ph MS300

10” Dia Wheel Swelling type with brakes.

10” Dia Wheel Fix type with brakes.

Hydraulic Power Pack

Hydraulic Cylinder

Hydraulic Hose with adaptor connection

Porcelain Connector 50A/3Pole/Close type

Porcelain T Connector 15A with hardware

FG Coated Tin Copper wire, 4.0 Sqmm

FG Sleeves H class 5mm

AC induction motor 2HP/3Ph 50Hz, Flange type 1440RPM Siemens IE2

Worm Gear size and model as per sample at site.

Industrial Plug of 32 Amps 3P+N+E confirming to IP 67

Industrial connector of 32 Amps 3P+N+E confirming to IP 67

Mains ELCB 63Amp TP, 415 Volt, AC, 50 Hz

RYB indicator LED type.

MCB 40 Amps TP, 415 V, 10 KA breaking capacity.

Contactor 3TF34 32 A

Thyristor 50 AMP/3Phase, PAC

MCB DP 10 Amps

3 Ph I/P and 3 Ph O/P 2 HP VFD

MCB TP 10 Amps, 415V, 10 KA breaking capacity.

SMPS 24VDC 5 Amps

Relay board (8 Chanel )

Overlaod relay

6 Sqmm 5 Core PVC insulated and FR PVC Round Sheathed, copper conductor (flexible) industrial cable, 1100 Volt, conforming to IS 694

M&L for scrapping out existing old paint from complete IR heating system, making surface for repainting of complete and applying two coat synthetic enamel yellow shade paint by spray painting machines over a coat of red oxide primer on exposed surfaces complete all as specified and directed.

M/S G S Gupta and Sons

DUBEY TRADERS & eNGINEERS

M/s Anupam Construction Co.