REPAIR MAINT TO EXTERNAL ELECTRICAL INFRASTRUCTURE LT FEEDER PILLAR BOX PANEL SWITCH GEARS AND CERTAIN MISC E M WORKS

Amount

SCHEDULE A BOQ

Repairing, overhauling, Servicing & testing of Air circuit breaker, 440V, 630 Amps to 1600 Amps, 50 KA, 3 Phase, 50 Hz, AC Supply system,for trouble free operation,and draw out type Air Ciruit breaker including the following works complete all as specified and directed:- Makes of ACB :- C&S, Schneider, Siemens. Location - MAFI PS 1, Sub Stn 'B' & 'D', Mehra Sub Stn, Simulator bldg, Avionic Eqpt bldg, EW block, ETB bldg, Electric logistic block, IFCS section, Mech CENGO section, Near LCA Hanger

Note : (a) The rate for following shall be deemed to be included in quoted rate.

(b) The entire job shall be carried out through the authorised service engineers of the OEM only.

(c) Servicing of Spout insulators safety shutter for effective covering by automatically open/close while draw in/draw out operations.

(d) Servicing of Breaker with motor charging asembly including motor and control switches having standard safety interlocks and locking facilities, mechanical operating connector lever and extendable rails to easily draw out/in the ACB trolly from the panels.

(e) Servicing of Mech and elect inter locking system.

(f) Checking and tightening control wiring and rectifying the defects if any.

(g) Servicing of Mech (caster lock) and elect inter locking system.

(h) Checking and tightening control wiring and rectifying the defects if any.

(j) Replacement of PT Fuse

(k) Replacement of unserviceable spare parts will be measured and paid for separately.

(l) Any other spare parts which have not covered in the relevant items but are required to make in functional condition are deemed to be included in the quotrd unit rate.

(m) Cost of labour element towards removing of unserviceable spare parts and re-fixing of serviceable spare parts for supply only items here-in-after shall be deemed to be included in quoted rate. Supply only spare parts shall be measured and paid separately.

Supply only against Item No. 2 above spring charging assembly including motor 230 V AC operated all as directed.

Supply only against Item No. 2 above, Electrical closing coil 230 volt AC operated all as directed.

Supply only against Item No. 2 above, Electrical shunt trip coil 230 volt AC operated all as directed.

Excavating in trenches not exceeding 1.5 m wide and not exceeding 1.5m deep in hard/dense soil and getting out for taking down/laying of pipes

Returning, refilling including spreading levelling watering and well ramming in layers not exceeding 25cms thick in hard/dense soil

Removing excavated materials not exceeding 50m distance and depositing where directed at level not exceeding 1.5 m above the starting point

Riddling Sand obtained from excavation for cable protection 8cm under the cable and 15cm above the cable in trench and get the thick layer of 18cm after ramming. Note :- In case sufficient sand not obtained from excavation, the required additional qty obtain from out side MD land as directed by the Engineer-in-Charge. The rate is deemed to be included.

Fly ash cable protection cover including taking down existing bricks of any size.

XLPE insulated, screened, PVC Bedded, galvanised steel strip or wire armoured, electric power cable heavy duty with aluminium condutor 1100Volts grade cross sectional area 300 Sqmm 3.5 core laid in trenches /ducts/fixed to wall/pole/ inside panel/ drawn through pipe including cable glands and terminal sockets, taking down existing cable etc all as specified and directed. Note : Excavation and earth work shall be measured and paid seperately. Make : KEI/ Havells/ Polycab

Cutting existing road/PCC/Drain for laying of DI/GI or any typeof pipe including necessary earth work, excavation exc 600mm depth but not exc 1mtr depth, wide 800mm including making existing surface with PCC 1:2:4 type B1 using 20mm aggregate thickness of concrete is 150mm complete all as specified and directed.

Note :- The tenderer shall take into consideration for following points while quoting his rate for this item and the unite rate is deemed be included for :-

(i) Earth work excavation in any type of soil

(ii) Returning, filling in, including spreading, levelling, watering and well ramming in layers not exc. 25 cm thick complete all as specified and as directed.

(iii) Removing excavated material to out side MD land

(iv) Laying of any type/any bore of pipe in trenches including taking down any description. Supply of pipe will be measured and paid separately

(v) 150 mm thick PCC 1:2:4 type B1 as in any type of road

Supply only 100 mm bore of pipe high density polyethylene pipes (HDPE) of pressure rating 6 kgf/ cm2 laid in trenches for cable protection passing under road/ floor or for fixing to poles complete all as specified and directed. Note : The unit rate is included for supply only and cutting existing road , excavation, Laying of any type/any bore of pipe in trenches including taking down any description and 150 mm thick PCC 1:2:4 type B1 as in road will be measured and paid separately.

Boring of hole under road/ hard standing by trenchless technology including S&F HDPE pipe "heavy duty" of size 100mm bore fixed in repairs complete all as specified and directed

Supply only GI pipe 100 mm bore medium grade for cable protection complete all as specified and as dierced by Engr-in-Charge. Make : Tata, Jindal, Surya Prakash Note : The unit rate is included for supply only and cutting existing road, excavation, Laying of any type/any bore of pipe in trenches including taking down any description and 150 mm thick PCC 1:2:4 type B1 as in road will be measured and paid separately.

Supply, installation, commissioning and testing of Factory assembled, Floor mounted, free standing, type tested LT Feeder Pillar Panels, with canopy, as per electrical specifications for outdoor installation, to be made of IP65 Polycarbonate modular enclosures. The Enclosures made of Polycarbonate, should be weather/ vermin proof, anti-acid, anti-corrosive, UV resistance in accordance with IEC 61439-1, Fire retardant and Self-extinguishing in accordance with IEC 60695-2-11, UL subject 94 for flammability V-0, should pass glow wire test for 960° in accordance with 60695-2-11. Degree of protection against mechanical load should be IK 08 (5 Joule) in accordance with IEC 62262, IP 65 in accordance with IEC 60529 & IEC60439-1, should have Dielectric Properties, RoHS compliant & Halogen free. The manufacturer of boards/panel shall submit a copy of type test reports as per above-mentioned norms either from UL/ERDA/CPRI/NABL labs in India. The panels should be modular and compartmentalized in construction with opaque and transparent doors, properly tightened to base with thermoplastic screws having sealing gaskets of extruded silicon rubber to withstand adverse weather effects. The depth of modular enclosures should be above 200mm for air circulation & to minimize temp rise. Panel should be fitted with 01 No polycarbonate IP 65, 9W LED translucent bulk head luminaire, 6500K, PF > 0.95 under canopy for easy maintenance. Panel should be fitted outside with 01 No of 16A 3P IP 65 industrial socket and 01 No of 32A 5P IP 65 industrial socket. 3 phase and neutral 400 amps current carrying capacity copper bus bar insulated with colour coded heat shinkable sleeves with SMC/DMC insulators, complete with the following switch gears and mounting the panel board on ground with PCC (1:3:6) bedding upto a height of 45 cm above ground level, including dismantling and taking out old u/s LT Panel Board and remove from site reconnecting existing LT Cables with new panel board complete all as directed :-

Replacement LT, Air circuit breaker, operational voltage 660 volts, insulation voltage 1000 volts, AC, 50 cycles, 3 phase, 4 pole, Manual draw out type, rated current rating 800 amps and of breaking capacity 50 KA with quick make, quick break, with manual operating mechanism complete with triple mound current transformer, Microprocessor based over current stop less release and static trip release, adjustable short circuit release, earth fault release with shunt trip with indication under voltage release and wired for indicating “Trip Healthy circuit” ancillary switch etc complete over load release rating 400 to 800 Amps - 1 No including taking down existing one complete all as specified and as directed. Make : L&T/ Schneider/ Siemens

XLPE insulated, screened, PVC Bedded, galvanised steel strip or wire armoured, electric power cable heavy duty with aluminium condutor 1100Volts grade cross sectional area 240 Sqmm 3.5 core laid in trenches /ducts/fixed to wall/pole/ inside panel/ drawn through pipe including cable glands and terminal sockets, taking down existing cable etc all as specified and directed. Note : Excavation and earth work shall be measured and paid seperately. Make : KEI/ Havells/ Polycab

Supply only GI pipe 80 mm bore medium grade for cable protection complete all as specified and as dierced by Engr-in-Charge. Make : Tata, Jindal, Surya Prakash Note : The unit rate is included for supply only and cutting existing road, excavation, Laying of any type/any bore of pipe in trenches including taking down any description and 150 mm thick PCC 1:2:4 type B1 as in road will be measured and paid separately.

Supply, installation, commissioning and testing of Factory assembled, Floor mounted, free standing, type tested LT Feeder Pillar Panels, with canopy, as per electrical specifications for outdoor installation, to be made of IP65 Polycarbonate modular enclosures. The Enclosures made of Polycarbonate, should be weather/ vermin proof, anti-acid, anti-corrosive, UV resistance in accordance with IEC 61439-1, Fire retardant and Self-extinguishing in accordance with IEC 60695-2-11, UL subject 94 for flammability V-0, should pass glow wire test for 960° in accordance with 60695-2-11. Degree of protection against mechanical load should be IK 08 (5 Joule) in accordance with IEC 62262, IP 65 in accordance with IEC 60529 & IEC60439-1, should have Dielectric Properties, RoHS compliant & Halogen free. The manufacturer of boards/panel shall submit a copy of type test reports as per above-mentioned norms from UL/ERDA/CPRI/NABL labs in India. The panels should be modular and compartmentalized in construction with opaque and transparent doors, properly tightened to base with thermoplastic screws having sealing gaskets of extruded silicon rubber to withstand adverse weather effects. The depth of modular enclosures should be above 200mm for air circulation & to minimize temp rise. Panel should be fitted with 01 No polycarbonate IP 65, 9W LED translucent bulk head luminaire, color temp not less than 6500K, PF > 0.95 under canopy for easy maintenance. Panel should be fitted with 01 No of 16A 3P IP 65 industrial socket and 01 No of 32A 5P IP 65 industrial socket outside. 3 phase and neutral 600 amps current carrying capacity copper bus bar insulated with colour coded heat shinkable sleeves with SMC/ DMC insulators, complete with the following switch gears and mounting the panel board on ground with PCC (1:3:6) bedding upto a height of 45 cm above ground level, including dismantling and taking out old u/s LT Panel Board and remove from site reconnecting existing LT Cables with new panel board complete all as directed :-

XLPE insulated, screened, PVC Bedded, galvanised steel strip or wire armoured, electric power cable heavy duty with aluminium condutor 1100Volts grade cross sectional area 185 Sqmm 3.5 core laid in trenches /ducts/fixed to wall/pole/ inside panel/ drawn through pipe including cable glands and terminal sockets, taking down existing cable etc all as specified and directed. Note : Excavation and earth work shall be measured and paid seperately. Make : KEI/ Havells/ Polycab

Supply only 80 mm bore of pipe high density polyethylene pipes (HDPE) of pressure rating 6 kgf/ cm2 laid in trenches for cable protection passing under road/ floor or for fixing to poles complete all as specified and directed. Note : The unit rate is included for supply only and cutting existing road, excavation, Laying of any type/any bore of pipe in trenches including taking down any description and 150 mm thick PCC 1:2:4 type B1 as in road will be measured and paid separately.

Cable jointing kit for 1.1 KV grade cable for outdoor stright through heat shrink type joint complete with jointing material and accessories suitable for 3.5 core XLPE armored aluminium conductor cable of size 185 sqmm to 300 sqmm. Make : Reychems, Densons, M-Seal

Supply, installation, commissioning and testing of Factory assembled, Floor mounted, free standing, type tested LT Feeder Pillar Panels, with canopy, as per electrical specifications for outdoor installation, to be made of IP65 Polycarbonate modular enclosures. The Enclosures made of Polycarbonate, should be weather/ vermin proof, anti-acid, anti-corrosive, UV resistance in accordance with IEC 61439-1, Fire retardant and Self-extinguishing in accordance with IEC 60695-2-11, UL subject 94 for flammability V-0, should pass glow wire test for 960° in accordance with 60695-2-11. Degree of protection against mechanical load should be IK 08 (5 Joule) in accordance with IEC 62262, IP 65 in accordance with IEC 60529 & IEC60439-1, should have Dielectric Properties, RoHS compliant & Halogen free. The manufacturer of boards/panel shall submit a copy of type test reports as per above-mentioned norms from UL/ERDA/CPRI/NABL labs in India. The panels should be modular and compartmentalized in construction with opaque and transparent doors, properly tightened to base with thermoplastic screws having sealing gaskets of extruded silicon rubber to withstand adverse weather effects. The depth of modular enclosures should be above 200mm for air circulation & to minimize temp rise. Panel should be fitted with 01 No polycarbonate IP 65, 9W LED translucent bulk head luminaire, color temp not less than 6500K, PF > 0.95 under canopy for easy maintenance. Panel should be fitted with 01 No of 16A 3P IP 65 industrial socket and 01 No of 32A 5P IP 65 industrial socket outside. 3 phase and neutral 300 amps current carrying capacity copper bus bar insulated with colour coded heat shinkable sleeves with SMC/ DMC insulators, complete with the following switch gears and mounting the panel board on ground with PCC (1:3:6) bedding upto a height of 45 cm above ground level, including dismantling and taking out old u/s LT Panel Board and remove from site reconnecting existing LT Cables with new panel board complete all as directed :-

Supply, installation, commissioning and testing of Factory assembled, Floor mounted, free standing, type tested LT Feeder Pillar Panels, with canopy, as per electrical specifications for outdoor installation, to be made of IP65 Polycarbonate modular enclosures. The Enclosures made of Polycarbonate, should be weather/ vermin proof, anti-acid, anti-corrosive, UV resistance in accordance with IEC 61439-1, Fire retardant and Self-extinguishing in accordance with IEC 60695-2-11, UL subject 94 for flammability V-0, should pass glow wire test for 960° in accordance with 60695-2-11. Degree of protection against mechanical load should be IK 08 (5 Joule) in accordance with IEC 62262, IP 65 in accordance with IEC 60529 & IEC60439-1, should have Dielectric Properties, RoHS compliant & Halogen free. The manufacturer of boards/panel shall submit a copy of type test reports as per above-mentioned norms either from UL/ERDA/CPRI/NABL labs in India. The panels should be modular and compartmentalized in construction with opaque and transparent doors, properly tightened to base with thermoplastic screws having sealing gaskets of extruded silicon rubber to withstand adverse weather effects. The depth of modular enclosures should be above 200mm for air circulation & to minimize temp rise. Panel should be fitted with 01 No polycarbonate IP 65, 9W LED translucent bulk head luminaire, 6500K, PF > 0.95 under canopy for easy maintenance. Panel should be fitted outside with 01 No of 16A 3P IP 65 industrial socket and 01 No of 32A 5P IP 65 industrial socket. 3 phase and neutral 400 amps current carrying capacity copper bus bar insulated with colour coded heat shinkable sleeves with SMC/DMC insulators, complete with the following switch gears and mounting the panel board on ground with PCC (1:3:6) bedding upto a height of 45 cm above gorund level, including dismantling and taking out old u/s LT Panel Board and remove from site reconnecting existing LT Cables with new panel board complete all as directed :-

Earthing with Galvanised Earth Plate Electrode 600x600x 6mm thick burried directly in Ground (Earth Pit not less than 2.25 Metre below Ground Level) with Top edge of the Plate not less than 1.50 Metre below Ground Level, connected with Galvanised Earth Strip of size 25x6mm by means of Bolts, Nuts, Check Nuts and Washers of GI or Steel and connected Earthing Testing Point/Bus-bar including GI 40mm bore (dia) light grade Protection Pipe, Earth Plate surrounded by a packed thickness of Char Coal or Coke Dust mixed with Common Salt, Magneisum Sulphate (1 : 1 : 0.5) in alternate layers of not exc 150mm thick, PCC Pit in Cement Concrete 1:3:6 (20mm graded stone aggregate) and Pre-cast RCC Cover Slab of size 350x350x50 mm in Cement Concrete 1:2:4 (20mm graded stone aggregate), reinforced with 10mm dia TMT Bars @ 100mm Centre to Centre in both ways, GI Wire Mesh, Funnel with GI Watering Pipe 20mm bore (dia) medium grade including necessary Excavation in any type of soil, Returning, Filling in and Removal of surplus Spoil disposal to out side MD land and all as shown in Electrical Plate No. 3 of MES Schedule Part-I and Testing on Completion including taking down old unserviceable one, complete all as per specified and as directed.

(a) All Joints should be joined by Exothermic Welding or Brazing. (b) After completion of work earthing shall be tested by the contractor in presence of Engineer-in-Charge, User and proper record shall be maintained duly signed by all concerned. (c) Earth resistance tester shall be provided by the contractor. It should be caliberated from authorised company/ lab. (d) After testing if desired earth resistance of less than 5 Ohm is not obtained, the earthing will be redone at no extra cost to Govt till desired result is obtained.

Galvanised Earth strip of size 25 x 6 mm fixed on proper post insulator at the instrument end.

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