Management and upkeep of fire pump house and pressurized fire line in technical area of RRCAT, Indore

Note 1) The contractor shall follow up with the officials of F&S, CISF,RRCAT security, Civil maintenance cell etc as frequently as required to run the system smoothly.

including maintaining the log book, giving daily feed back about the performance of pressurised fire line,valves,pumps etc in addition to all the activities /daily, weekly, monthly, quarterly, half yearly,yearly maintenance schedule enlisted in the detailed scope of work including carrying out repairs etc as & when required solely to ensure uninterrupted performance of the system etc all complete as per detailed specifications, standard operating procedures with total adherence to labour laws, contract conditions etc complete job as directed by Engineer in Charge BUT EXCLUDING supply & use of all such major items/ spares /sub systems/major repairs/servicing /painting covered in the scope of other item of this schedule which are payable under relevant item.

Note: 1) The payment shall be based on calendar month whether it is of 31 days or less than 31 days.

2) Contractor shall take all necessary measures including training if any, at his cost to assure uninterrupted performance.

3) Engineer in Charge shall have right to disallow any workmen to work without assigning any reason whatsoever.

4) The Contractor has to deploy 01(One) no. supervisor in general shift for any type of fire line maintenance work and 01 (one).no. skilled pump operator in 1st , 2nd shift and 02 nos skilled pump operator at 3rd (night ) shift, on regular basis at Fire pump house located in technical area.

Supply & positioning of Control panel Battery 12 Volts 40 Ampere hour for uninterrupted functioning of Kirloskar make 231 hp Diesel Engine Pump set installed at the fire pumping stations including removing the existing battery and staking at division's stores, testing to show proper performance all as per detailed specifications, standard operating procedures with total adherence to labour laws, contract conditions etc and as directed by Engineer in Charge.

Supply & positioning of Spare parts for the Kirloskar make 231 hp Diesel Engine Pump set installed at the fire pumping stations including removing the existing component and staking at division's stores, testing to show proper performance all as per detailed specifications, standard operating procedures with total adherence to labour laws, contract conditions etc and as directed by Engineer in Charge.

Diesel Engine filter & Lubricating oil filter

Engine oil

V belt

Breather Tube

Coolant

Engine Starter (shelf)

Battery 12 V 180 Ah

Dunlop pad

Radiator belt set

Pump coupling

Bearing

12 V Battery Charger

Supply & positioning of Spare parts for the Kirloskar make two 20 hp Jockey Pump sets installed at the fire pumping stations including removing the existing component and staking at division's stores, testing to show proper performance all as per detailed specifications, standard operating procedures with total adherence to labour laws, contract conditions etc and as directed by Engineer in Charge.

Bronze Impeller

Shaft

Copper Motor Rewinding

Gland Plate

Contactor MNS 45

Supply & positioning of Spare parts for Zen Airtech make 5 hp Air Compressor set installed at the fire pumping stations including removing the existing component and staking at division's stores, testing to show proper performance all as per detailed specifications, standard operating procedures with total adherence to labour laws, contract conditions etc and as directed by Engineer in Charge.

Safety valve

V belt

Compressor oil

Air filter

Oil Filter

Fan Pulley

Bearings

Supply & positioning of Spare parts for 8000 Ltr Hydro Pneumatic Tank and accessories installed near fire pumping stations including removing the existing component and staking at division's stores testing to show proper performance all as per detailed specifications, standard operating procedures with total adherence to labour laws, contract conditions etc and as directed by Engineer in Charge.

Pressure gauge

Level Indicator

Level switch

Pressure Safety Valve

Compatible Solenoid valves

Supply & positioning of Spare parts for the fire line headers (suction and discharge), Check/Sluice/Butterfly valves/wheel valve, Strainers etc installed at the fire pumping stations including removing the existing component and staking at division's stores, testing to show proper performance all as per detailed specifications, standard operating procedures with total adherence to labour laws, contract conditions etc and as directed by Engineer in Charge.

Spindle or wheel of CI Gate/Sluice Valve- Φ250 mm

Spindle or wheel of CI Gate/Sluice Valve- Φ200 mm

Spindle or wheel of CI Gate/Sluice Valve- Φ150 mm

Spindle or wheel of CI Gate/Sluice Valve- Φ100 mm

Spindle or wheel of CI Gate/Sluice Valve- Φ80 mm

Bronze gate flap/Flap cover of size ranging from - Φ80 mm to Φ250 mm

S S Screens suitable for units of size ranging from - Φ80 mm to Φ250 mm

Fixing in position the departmentally supplied Sluice valve or wheel valve in the running or new pipe line including cutting of the existing or new pipe line, turning,machining,welding etc including providing & fixing EPDM gasket, distance piece with or without flanges or with pair of flanges complete with nut bolts including testing at working pressure of 10 kg per sq cm to show proper performance including removing the existing worn out valves and other components and staking at division's stores all as per detailed specifications, standard operating procedures with total adherence to labour laws, contract conditions etc and as directed by Engineer in Charge.

CI Gate/Sluice Valve- Φ250 mm with pair of flanges in distant piece

CI Gate/Sluice Valve- Φ200 mm with pair of flanges in distant piece

CI Gate/Sluice Valve- Φ150 mm with pair of flanges in distant piece

CI Gate/Sluice Valve- Φ 80 or Φ 100 mm with flanged distant piece

Repairing at scattered locations, flanged joint of specified diameter for DOUBLE FLANGED CAST IRON PRESSURE PIPES AND SPECIALS for fire water line by opening of defective joint together with one additional joint on either side of defective joint (if required), including re-aligning the disturbed pipes and providing all necessary jointing materials like Neoprene rubber gasket, mm threaded nuts, bolts, spring washers etc. complete and testing the joint for 16 kg/cm2 pressure with clean and potable water with a minimum testing duration of two hours as per drawings, specifications and as directed by Engineer-in-charge

Repair, servicing and maintenance of BUTTER FLY VALVE of specified size including replacement of neoprene rubber gasket, mm threaded nuts, bolts, spring washers and greasing using Castrol or Servo grease @ 50 grammes to 100 gramme per valve etc. complete including testing the valves and joints for 16 kg/cm2 pressure with clean and potable water with a minimum testing duration of two hours etc. complete as per drawing, specifications and as directed by the Engineer-in-charge.

Repair, servicing and maintenance of CAST IRON SLUICE VALVES of specified size including replacement of Neoprene rubber gasket, gland rope, nut bolts, washers and greasing to the spindle and sheet etc. using Castrol or Servo grease @ 100 gramme to 200 gramme per valve complete including testing the valves and joints for 16 kg/cm2 pressure with clean and potable water with a minimum testing duration of two hours etc. complete as per drawing, specifications and as directed by the Engineer-in-charge.

Servicing and overall maintenance of LANDING VALVES of 65 mm dia including replacement of rubber gasket, Silicon/Nylone diaphragm washer, nut bolts, gland rope, diaphragm disc etc including greasing to the spindle and sheet @ 100 gramme per valve etc. complete to keep in good running condition as directed by the Engineer-in-charge. Note: The scope of this item does not include replacement of 25 mm dia & 175 mm long brass spindle.

Providing and fixing 12mmx8mm brass nipple for greasing at existing water monitor including filling grease as required for smooth functioning with proper safety tools & tackles etc. complete as directed by the Engineer- in-charge.

Servicing and maintenance of NON RETURN VALVE of 200 mm dia including replacement of rubber gasket, nut bolts, washers and greasing using Castrol or Servo grease @ 50 gramme per valve etc. complete to keep in good running condition as directed by the Engineer- in-charge.

Supply, installation and testing of 80 mm dia BUTTERFLY VALVE gear type of one of the reputed make like Normex,Marsh,Afcon,Omkar,Virgo,Maxflow,Challenger etc conforming to I S 13095 including making necessary joints, providing all jointing materials, greasing using Castrol or Servo grease @ 50 gramme per valve, testing the valves and joints for 16 kg/cm2 pressure with clean and potable water with a minimum testing duration of two hours etc. complete as per drawing, specifications and as directed by the Engineer-in-charge.

Repair ,servicing and maintenance of AIR RELEASE VALVE of 25 mm dia including replacement of balls, rubber gasket, nuts, bolts, washers etc. complete to keep in good running condition as directed by the Engineer- in-charge.

Polishing of 65 mm landing valves at scattered locations, using Brasso, Cotton waste, oil and greases etc to produce a shining surface including taking up the job after a general survey to identify valves where polishing is permitted by the department all complete as per specifications and as directed by Engineer in Charge.

Providing, laying, jointing, fixing and testing of expansion joint suitable for fixing in specified size of MS/CI line manufactured by fabrication using Class ‘C’ heavy variety M.S. non galvanized pipes of Preferred make as per I.S. 1239-1979 of dimensions as shown in drawing no. 1410/1 including providing & welding front & rear flanges having uniformly spaced eight nos 22 nb holes for providing & fixing large nut bolts including cutting the pipes at site for proper fixing, turning of expansion joint, as required for proper fixing complete as per the code of practice of water supply in building of IS: 2065-1972, including testing the pipes and fittings for 16 kg/cm2 pressure with a minimum period of 2 hrs. duration, including laying at all levels including cost of all hoisting mechanism, tools & tacles,painting 2 coats with synthetic enamel paint over a coat of primer on all exposed portion of expansion joint etc complete generally as per drawing, specifications and as directed by the Engineer-in-Charge.

a)Expansion joint suitable for fixing in 200 mm nb MS/CI line manufactured by fabrication as described above including two nos flanges as specified with lengthy nut bolts etc.

b)Expansion joint suitable for fixing in 150 mm nb MS/CI line manufactured by fabrication as described above including two nos flanges as specified with lengthy nut bolts etc.

c)Expansion joint suitable for fixing in 100 mm nb MS/CI line manufactured by fabrication as described above including two nos flanges as specified with lengthy nut bolts etc.

Providing, laying, jointing, fixing and testing of double flanged distance pieces of total length ranging from 80 mm to 100 mm as per site conditions suitable for fixing in 150 mm nb MS/CI line manufactured by fabrication using Class ‘C’ heavy variety M.S. non galvanized pipes of Preferred make as per I.S. 1239-1979 including providing & welding front & rear flanges having uniformly spaced eight nos 22 nb holes for providing & fixing large nut bolts including turning of old/new pipes as required for proper fixing of butter fly valves or other fitments complete as per the code of practice of water supply in building of IS: 2065-1972, including testing the pipes and fittings for 16 kg/cm2 pressure with a minimum period of 2 hrs. duration, including laying at all levels including cost of all hoisting mechanism, tools & tacles,painting 2 coats with synthetic enamel paint over a coat of primer on all exposed portion of distance piece with double flanges etc complete as per drawing, specifications and as directed by the Engineer-in-Charge.

Providing, laying, jointing, fixing and testing of double flanged distance pieces of total length ranging from 80 mm to 100 mm as per site conditions suitable for fixing in 200 mm nb MS/CI line manufactured by fabrication using Class ‘C’ heavy variety M.S. non galvanized pipes of Preferred make as per I.S. 1239-1979 including providing & welding front & rear flanges having uniformly spaced eight nos 22 nb holes for providing & fixing large nut bolts including turning of old/new pipes as required for proper fixing of butter fly valves or other fitments complete as per the code of practice of water supply in building of IS: 2065-1972, including testing the pipes and fittings for 16 kg/cm2 pressure with a minimum period of 2 hrs. duration, including laying at all levels including cost of all hoisting mechanism, tools & tacles,painting 2 coats with synthetic enamel paint over a coat of primer on all exposed portion of distance piece with double flanges etc complete as per drawing, specifications and as directed by the Engineer-in-Charge.

Providing, laying, jointing, fixing and testing of blind flanges of following sizes suitable for fixing in MS/CI manufactured by fabrication using specified thickness of M S plate including making holes for providing & fixing large nut bolts, 3 mm thick neoprene gasket, all complete as per the code of practice of water supply in building of IS: 2065-1972, including testing the pipes and fittings for 16 kg/cm2 pressure with a minimum period of 2 hrs. duration, including laying at all levels including cost of all hoisting mechanism, tools & tacles,removal of old worn out flange or other fitment, painting 2 coats with synthetic enamel paint over a coat of primer on all exposed portion of flanges etc complete as per drawing, specifications and as directed by the Engineer-in-Charge.

16 mm thick, 200 mm dia blind flange for fixing in 80 mm n b pipe with gasket and 8 nos large nut bolts of 16 mm dia in machine made suitable holes.

16 mm thick, 220 mm dia blind flange for fixing in 100 mm n b pipe with gasket and 8 nos large nut bolts of 18 mm dia in machine made suitable holes.

20 mm thick, 280 mm dia blind flange for fixing in 150 mm n b pipe with gasket and 10 nos large nut bolts of 18 mm dia in machine made suitable holes.

22 mm thick, 350 mm dia blind flange for fixing in 200 mm n b pipe with gasket and 12 nos large nut bolts of 20 mm dia in machine made suitable holes.

32 mm thick, 550 mm dia blind flange for fixing in 350 mm n b pipe with gasket and 16 nos large nut bolts of 25 mm dia in machine made suitable holes.

Repainting of old painted surfaces with two coats of Enamel PU paint of Preferred make of approved post office red color/black flat oil paint on all fire pipe line headers /valve /h.p.tank /Diesel tank/pumps/Air compressor /supports etc within pumping station premises including preparing the surfaces, removal of old paint, if any, sand papering, filling with putty as required complete as per specifications and as directed by Engineer in Charge.

0.00 metre to 1.50 metre below average G.L

Lead charges by mechanical transport for lead exceeding 2 Kms but not exceeding 3 Kms including loading, unloading, stacking, levelling etc.

All soils

Providing and fixing in position Non rising spindle type of preffered make gate valve for pressure rating PN 1.6 confirming to IS: 14846/ BS5163 with flanged ends conforming to IS:1538, FIXING TO EXISTING flanged ends, providing all jointing materials, neoprene gaskets, nuts, bolts, washers etc. testing the valve and joints for 16 kg/cm2 pressure with clean and potable water with a minimum testing duration of 2 hrs. etc. complete as per specifications , and as directed by Engineer-in-Charge.,as per specification and as directed by the Engineer-In-Charge.

80 mm dia

100 mm dia

150 mm dia

200 mm dia

Providing and fixing best Indian make C.I. flanged NON-RETURN VALVE along with a pair of C.I. tail pieces conforming to IS: 5312 (part - I), making necessary flanged joints, providing all jointing materials, testing the valves and joints for 10kg/cm² pressure with clean and potable water for minimum testing duration of two hours etc. complete as per specifications , and as directed by Engineer-in-Charge.,

80 mm dia

100 mm dia

150 mm dia

200 mm dia

Plain cement concrete 1:3:6 using graded stone aggregate 40 mm max. size including hand mixing,consolidating, finishing, curing ,etc complete but excluding formwork and as per drawings, specifications and as directed by the Engineer-in-charge.

REINFORCED cement concrete at all levels in M-20 grade using graded stone aggregate of 20 mm max. size including machine mixing, consolidation, finishing, curing, etc., complete at all height as per drawings, specifications and as directed by Engineer-in-charge but excluding shuttering, formwork and steel reinforcement.

In foundations, footings, plinth beams, base of columns, flooring.

Providing and placing in position REINFORCEMENT using TMT BARS of Preferred make having minimum yield strength of Fe 500 conforming to IS 1786, for reinforced cement concrete work at all levels, including cutting, bending, fixing, tying in position with 1.6 mm dia. soft drawn annealed binding wire, with chairs, legs, supports etc. complete including cost of transporting the bars from factory to required location at work site, cost of 1.6 mm dia. soft drawn annealed binding wire, watch & ward, insurance etc complete all as per drawing, specifications and as directed by Engineer-in-charge. (The contractor has to submit the test report & Challan of the reinforcement, procured by him.)

NOTE: Binding wire required for the work will have to be supplied by the contractor at their own cost and will not be measured for payment.

Providing centering and shuttering at all heights using timber planks/steel plates including strutting and propping etc. and removal of the same for in situ reinforced concrete and in plain concrete work as per drawings, specifications and as directed by Engineer-in-charge.

Foundations, footings, base of columns, plinth beams, flooring, machine foundations, bed blocks, windows cills, copings and mass concrete.

Providing, fabricating, cutting, erecting, and fixing in position structural steel works of any shape using ISMBs, Joists, channels, angles, flats, Tees etc. of minimum grade Fe 250, at all levels including welding, two coat painting with a primary coat of approved steel primer and transportation etc. complete as per specifications and as directed by Engineer-in-Charge. (The welding weights shall not be measured for payments but cost of same shall be included in the rate.)

Note: Only standard weight as per I S tables or actual weight of prefabricated sections whichever is less shall be considered for payment and welding weight shall not be considered for payment.

Providing & fixing in position Two piece/three piece full bore gear operated cast steel Ball Valves with flanged ends conforming to BS: 5351/ANSI B16.34, grade WCB, making necessary flanged joints, providing all jointing materials, testing the valves & joints and joints for 16 kg/cm2 pressure with clean and potable water with a minimum testing duration of two hours including cost of removing of old existing valve etc. complete as per drawing, specifications and as directed by the Engineer-in-charge.

Making LEAD CAULKED JOINTS to cast iron socket and spigot or double socket pressure pipes and specials for water supply including cost of lead, spun(jute)yarn, fuel, labour, including making socket pits for lead pouring and caulking and testing the joints with clean and potable water for 10kg/cm2 pressure with a minimum testing duration of two hours as per specification and as directed by the Engineer-In-Charge.

150mm dia

100mm dia

80mm dia

Providing & fixing best Indian make C.I.GATE VALVE with flanged ends conforming to IS 780, along with a pair of C.I.tail pieces conforming to IS-1538, making necessary flanged joints, providing all jointing materials, testing the valves and joints for 10kg/cm2 pressure with clean and potable water with a minimum testing duration of two hours etc.,as per specification and as directed by the Engineer-In-Charge.

80 mm dia

100 mm dia

150 mm dia

200 mm dia

Providing , jointing and fixing HEAVY QUALITY G.I. FLANGES in pair for m.s. galvanized pipes conforming to I.S.: 778 including bolts, nuts, rubber insertion , including testing the joints for 16kg/cm2 pressure with clean and potable water with a minimum period of two hours duration & removing of old damaged flanges etc. ,as per specification and as directed by the Engineer-In-Charge.

80 mm dia

100 mm dia

150 mm dia

200 mm dia

Providing, laying, jointing & fixing in position Mild Steel ERW pipes ’ conforming to IS: 1239 having minimum specified thickness manufactured by Preferred make , Electrodes including providing & fixing all required M.S. fittings & specials of grade ‘C’, cost of transportation to site, welding, testing at a pressure of 24 kg per sq cm for 30 minutes duration and a coat of approved epoxy primer etc. complete as per drawing, specifications and as directed by Engineer-in-charge.

200 mm (5.40 mm Minimum thickness)

150 mm (5.40 mm Minimum thickness)

100 mm (5.40 mm Minimum thickness)

80 mm (4.80 mm Minimum thickness)

Providing, fixing and laying Ductile Iron fittngs and specials of class K12 suitable for push on jointing externally and internally coated and testing the same as per IS 9523 etc complete as per specifications and as directed by engineer-in charge.

Providing and fixing in position rising spindle type preferred make gate valve for presure rating PN 1.6 confirming to IS: 14846/BS5163 with flanged ends confirming to IS 1538, fixing to existing flanged ends , providing all jointing materials ,neoprene gaskets, nuts, bolts, washers & removing of old existing valve etc. testing the valves and joints for 16Kg/cm2 pressure with clean and potable water with a minimum testing duration of 2 hrs etc. complete as per drawing, specifications and as directed by Engineer-in- charge.

Providing and fixing Gun metal Landing Valve consisting of stop valve and check nut valve, spindle,hand wheel, instantaneous female outlet fixed at 90 degree off to vertical axis of valve with blank cap fixed to outlet etc. confirming to IS 5290 including testing at 10 Kg/sqcm. for a period of 2 hours with clean water including making necessary flange joints with rubber insertion, bolts and nuts, painted with two coats of paint of approved shade over a coat of primer & remving of old damaged existing Landing Valve etc. complete all as per specification, drawings and as directed by Engineer in charge.

Supply and erection of 20/25 mm GM air release cock, with necessary GI coupling to be fitted on top of Air vessel or on wet riser including removing of old existing air release cock all as per drawings, specifications and as directed by Engineer in Charge.

Welding of M.S. Pipe line or any other member of any size any-where in RRCAT premises at all heights including scraping of existing worn out joint welding of joints using approved electrodes to achieve 3mm weld thickness of required weld length including removing flux, debris etc., painting one coat of steel primer touch up, grinding of joint before painting etc. complete as per drawing, specifications and as directed by Engineer-in-charge.

Repainting of old painted surfaces of C I /M S water line of specified diameter with two coats of compatible synthetic enamel/flat oil paint of approved shade & preferred make including preparing the surfaces, including removal of old paint, if any, sand papering, filling hair cracks with putty and other cracks with 'Roffe' repair mortar, primer as required, scaffolding & cleaning, cost of all materials, labour, all complete as per drawing, specifications and as directed by Engineer-in-charge.

100 mm dia

150 mm dia

200 mm dia

Please Enable Macros to View BoQ information