06 - SITC of Ceiling Mounted Direct Drive HVLS fanin Shree Sawariya Ji Mandir Mandal Mandafiya. Dist.- Chittorgarh

S&F following sizes (dia.) of ISI marked MMS (IS:9537 P - III ) PVC conduit along with ISI marked (IS:3419-1988) accessories as required in recess including making jhiri in the wall,clamps at suitable spacing, covering conduit and making good the same as required.

P & F in position frame made out of M.S. angle (riveted or welded) finished with two coats of red oxide and two coats enamel paint including cutting, welding, holes etc.of following sizes as required.

35mm x 35mm x 5mm

P & Fixing Powder coated CRCA sheet enclosures on existing Structure by means of nuts and bolts and making holes , Din rail etc. as required.

1.6 mm thick

SITC of IP-42 and general construction confirming to IS:8623 : 1993, wall/ free standing floor mounted dust and vermin proof compartmentalised cubical panel as specifications and Other parameters required as per point (a) ,(b), (c),(d), (e), (f), (g), (h) as below:-

(a) Thickness of CRCA sheet shall not be less than 1.6 mm upto 450 mm length/ width of any compartment and be 2.0 mm above 450 mm, load bearing structure shall be 2.0 mm thick sheet supported by base M.S. channel if required, cable alley compartments having concealed hinged type doors with key type lock with / without detachable extension type structure. Removable 3 mm. thick sheet steel gland plates with appropriate size of knockouts for cables shall be provided

(b) complete panel shall undergo a process of degreasing, Water rinsing, Activation, derusting, pickling in acid bath, phosphatising & shall be subjected to nine tank process and then Powder coated with approved shade of minimum 70 microns on both side(Inner & Outer side) of panel. The panel having PE foam/ Neoprene rubber gasket of not less than 3mm thickness ,required hardware , concealed hinged door with key type locking arrangement for equipment/switchgear earthed with 2.5 sq.mm braided copper wire.

[c) Interconnection between bus bar and switchgears /cable shall be rigidly supported and made out by flexible copper wires (up to 63 amp ) and by solid bus bar (>63 amp ) . control wiring will be carried out with 1.5 Sq.mm, Earth wire with 2.5 Sq.mm and CT with 2.5 sq.mm flexible copper wire only. All joints / interconnections of copper bus bar shall be dully tinned . Clearance between main bus bar and risers / metal parts shall be at least 10 mm additional to width of bus bar Bus bar is insulated by Heat Shrinkable sleeves . Earth and Neutral bus bar shall be half of the size of phase bus bar. ( Cost of Bus bar / Flexible wire for Interconnection between Main busbar and Switchgear is to be Paid Extra )

(d) Wiring between components within switchgear and Incoming / outgoing cable shall be done through the terminal block only. Direct connection shall not be permitted. Each terminal block shall be one piece moulded, barrier type, 650 volt grade, complete with washers, heads, studs with two nuts and identification strips and shall have adequate continuous current rating. For tap-offs, adjacent terminals with shorting strips shall be used. 10% Spare terminal blocks shall be provided. Wire identification on marking strip shall correspond to the designation of the wiring diagrams. All wire terminals on the equipment shall also be marked with designation corresponding to those of the wiring diagram.

(e) All wiring shall be enclosed in plastic channels and neatly bunched and closed in metering chamber, Wiring between terminals of various devices shall be ‘point to point’ (no wire splitting or tee connections) with wires neatly trucked along the back of the panels, adequately supported to prevent sagging.

(f) Floor mounted panel shall be mounted on Base frame of ISMC channel size 100 x 50 x 5 mm ( to be paid Extra )

(g) Tests: The insulation resistance (with 1000 V Megger) and High voltage Power frequency test (by applying a voltage of 2.5KV for one minute) shall be measured between phases, between phase and neutral and between phase and earth. both before and after high voltage power frequency test. The insulation resistance shall not be less than three megaohm. CT Secondary current injection test shall also be carried out.

(h) only outer surface area on all sides shall be measured & panel to be fabricated only from CPRI approved fabricator only (CPRI type Test certificates for Temp. rise test, Short circuit test for 50 kA and IP test is to be submitted)

Supplying and fixing of Aluminium (IEC 60105 ISO 209-1,2) / Copper (IEC 60028) bus bar by means of SMC / DMC type insulator, with short circuit withstand capacity of 31 MVA for 1 Sec. , high tensile nuts and bolts spring washers in existing panel including bending , cutting in required shape and size and colour coding with heat shrinkable PVC sleeves.

Electrolytic grade Aluminium bus bar 6010 grade

Providing & Fixing of IS: 13875 & IEC :61326/IEC:62053-22 confirming LED Digital type (up to 500) V range Volt meter / Direct- Ammeter / CT opertated ammeter/ Frequency meter / KWH meter / Multi Function Meter / Power analyzer of class 1 accuracy of size 96mm x 96 mm including making connection by PVC insulated copper conductor with PVC sleeves / channel etc. as required.

Three phase AMP+HZ+PF+KW+KVA+KVAR+ T.ENERGY+THD-I, THD-V & RUN HRS Meter

Providing & Fixing of Current Transformer confirming IS 2705-I (1992) with secondary terminal and shorting Block , with all necessary support in existing panel including connection etc. as required Current transformer Ring Type Tape Wound/Resin Cast Wound Accuracy Cl, CT ratio and burden as specified. ISF<=5, Cu cross section of secondary wire 1.5sqmm (minimum), including all necessary support in existing panel including connection etc. as required .

Ring type tape wound CT

C T Class 1, Ratio up to 150/5, Burden 5 VA

Providing & Fixing of 110/220 V, unibody LED Indicating lamp IEC 60947 with integral circuit, IP 65 above panel & IP 20 terminal block, Approx. body dia for panel not less then 20 mm, length min. 50mm, front LED cover dia min. 27 mm, contact material phospher bronze for Led, PCB contacts shall be of brass (tin plated), impulse dielectric tested for 2.5 KV, Rated insulation resistance shall be 100 M ohm at 500VDC including connection etc. as required.

Red/yellow/Green colour

SITC of 3 /4 pole current limiting Moulded case circuit breaker (MCCB) made of flame retardent & heat resistant material having following current rating, short circuit breaking capacity at 440/415 V, 50 Hz; O/L & S/C settings , conforming to IS/IEC 60947 P -2 :2003 with front face and centralised adjustable, trip free mechanisum, true contact position indicator, designed for both horizontal & vertical mounting without any adverse effect on electrical performance, suitable for operation from 50 to 55 degree and without derating upto 40 degree, pollution degree 3, having positive isolation capability, push (test) to trip, trip time less then 10 ms under s/c condition, Breaking capacity Ics = 100% Icu. U imp =8 KV, rated insulation voltage 690V. provision for UVR , shunt trip , earth fault trip, door interlock, pad lock & rotary handle ( to be paid extra) , including making connections etc. as required. OEM shall have submit NABL / CPRI / ERDA/ Intertek accrediated lab type test certificate.

4 pole MCCB With Thermal Magnetic release

up to 100 Amp , 25 kA, adjustable O/L & Fixed S/C setting,

160 Amp , 25 kA, adjustable O/L & Fixed S/C setting,

Providing & Laying XLPE insulated & P.V.C. sheathed Armoured Aluminium cable confirming to IS :7098 P - I of 1.1 KV with H4- Grade electrolytic aluminium conductor confirming to IS 8130 of purity >99.6 %, round / flat strip armouring of cables, Inner / outer sheath confirming to IS:5831 in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray(with cable tie) including testing commissioning etc. as required of following size.

Providing & Laying XLPE insulated & P.V.C. sheathed Un-armoured Copper cable confirming to IS :7098 P - I of 1.1 KV with electrolytic grade Copper made of copper rods confirming to IS 613-1964, of purity >99.7 %, sheath confirming to IS:5831 in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray (with cable tie) including testing commissioning etc. as required of following size.

Supplying and making one end termination with Nickel plated heavy duty brass single compression gland (as per IS 12943-1990)) SIBG type consisting of Check Nut, Gland Body, Metal Washer(3 Nos.), Outer Seal Rubber Ring, Compression Nut, heavy duty aluminium lugs (as per IS 8309 -1993) duly crimped with crimping tool, PVC tape as per IS 8337-1976 of following size of PVC insulated & PVC sheathed/ XLPE aluminium conductor cable of 1100 volt grade as required.

3.5 x 35.0 sq.mm

3.5 x 70.0 sq.mm

Supplying and making end termination with heavy aluminium lugs ( Pin / ring type ) confirming to IS 8309 -1993 duly crimped with crimping tool, PVC tape etc of following size.

Supplying and making end termination with heavy duty Copper lugs ( ANY type ) confirming to IS 8309 -1993 duly crimped with crimping tool, PVC tape etc of following size.

Supply, Fabricating & installing following sizes of perforated Powder coated MS cable tray with perforation not more then 17.5% in convenient section including horizontal and vertical bends, reducers tees,cross members and other accessories as required and duly suspended from the ceiling with GI suspenders including GI bolts & nuts , fastners, supports etc. as required.

100mm x 50mm x 1.6mm

S/F cable route marker with 10cm x 10cm x 5mm thick or 10 cm dia. G.I.plate with inscription thereon, bolted/welded to 35mm x 35mm x 5mm angle iron, 60cm long and fixing the same in ground in C C ( 1:3:6 ) as required

P / L of Double wall corrugated HDPE pipe confirming to IS : 16205 P-24, Stiffness Class 750 N, Externally corrugated and having smooth surface inside with HDPE Coupler, Elbow, Tee at required Depth below the ground for laying cable of following Nominal Outer dia. MFR Test report from NABL accrediated is to be submitted.(Excavation of trench, CC Haunching, Back filling of Earth with compaction is to be Paid Extra).

Pipe Earthing as per IS:3043- 1987 with 3.0 Mtr. Long, 40 mm dia. ' B ' class G.I. Pipe IS: 1239 (Part-1) 2004, Equivalent to BS : 1387 with perforated holes of 12 mm dia ,including all accessories like nut, bolts, reducer, nipple, wire meshed funnel, Heavy duty weather proof poly-propylene earth inspection chamber as per requirement of IS/IEC 62305 and tested as per IEC 62561-5 with lockable Jam free lid suitable for safe working load 60 kN of round / square size 250 mm, and Height 250 to 300 mm and embodying the pipe complete with alternate layers salt and coke/ charcoal, testing of earth resistance for value of 5 ohms or less as required.

Supply & Laying following size earth strip in horizontal or vertical run in surface by means of Earth strip DMC Insulator including riveting/ soldering/ welding, Jointing shall be done by overlapping double the width of strip and with 2 set of Brass (for Cu strip) / GI (for GI Strip) nut bolt & spring washer spaced at 50cm making connection etc. as required.

25mm x 3mm G.I. ( Hot Dipped ) Strip

Providing & Fixing of 240/415 V AC MCB with positive isolation of 10 kA breaking capacity (B/ C/D tripping characteristic as per type of load and site requirement) 4 KV impulse withstand voltage, ISI marked IS 8828(1996) / conforming to IEC 60898-1 2002, IEC 60947-2, low watt losses, trip free mechanism , energy limiting of class 3 as per IEC, minimum phase termination capacity of 25 sq.mm., conductor line load reversibility , IP 20 contact protection and fitted in existing distribution board/sheets, minimum electrical operation 20,000 upto 20 A rating, 10,000 upto 63 A, 5000 for 80 A & above rating including making connections, testing etc. as required.

Single pole MCB (With B / C curve tripping characteristics)

6 A to 32 A rating

Four pole MCB (With B / C curve tripping characteristics)

50/63 A rating

Providing & Fixing of IP - 65 protected impact resistant polycarbonate / Polysterene enclosures with knock out for cable entry/out including fixing with nut, bolt, fatner etc as required complete in all respect of following sizes.

Earth work in excavation/ by mechanical means (Hydraulic Excavator) / Manual means over areas (exceeding 30 cm in depth, 1.5m in width as well as 10 sum on plan) including disposal of excavated earth, lead upto 50 m and lift upto 1.5 m, disposed earth to be levelled and neatly dressed:

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Supply, installation, testing & commissioning of Ceiling Mounted direct drive HVLS fan , 12 feet diameter, Three phase 415 Volt, electrical wiring 4 core 1.5 sq.mm + 2 core 1 sq.mm. Wiring and connection from main supply to controller will not be in the scope. Extruded anodised aluminium 6063 grade with plastic edge, blades width 170mm, total 5 blades, blade thickness > 2.5 mm, blade angle 15º,

Hub system & Blade - Hub should be made of single piece of 10mm thick coted steel, blades should be inserted in to the hub, the blade and hub connection safety should be given by an external extra arm from motor for double safety of the blades. Both the bolts on the blades and hub connection should be protected by an extra plate to avoid stress on the blades and ensures long service life. Whole fan color warranty should be 5 years.

Motor Specifications:- External rotor PMSM direct drive IP55 rated, 0.37Kw motor having 52 poles. PMSM motors should be made of Air + liquid cooled technology to increase the motor efficiency and life. Motor should have the temperature sensors to protect motor from high temperatures, The motor temperature should not exceed 130º C. Motor should be made of rare earth magnets Ndfeb N45sh having heat bearing capacity of 150º C, copper wire insulation should be H class to bear 180º C. Maximum actual torque of the motor should be 79.5 N.m. Max rpm = 100. db < 38. Motor design should be self cooled (Strictly outer rotor motor is allowed)

Motor Controller:- The motor controller should be small sized/ light weight designed should be ip55 rated dust and waterproof to ensure long life. Controller should have overload and lack of phase protection. Other accessories etc. shall be inclusive in price. Controller should protect motor from over heat. Appropriate communication between motor and controlled should be made to protect motor from over heat. The motor temperature should not exceed 130º C. Make - Marut Air / Bigvent Fan / Windfan All as per pre approved by Engineer in charge.

3.7 mtrs.(12Ft.) Dia Direct Driven Fan, 52poles, 100 rpm, Air + Liquid Cooled Motor

ZONE CONTROLLER (CONTROLL PANEL)

Supply, installation, testing & commissioning of IP 67 Electrical Panel for HVLS Fan (6 Fan Ckt) with VFD, Choke coil, Potentiometers for speed control of Rosenberg make for all fans, With Timer System. All as per pre approved by Engineer in charge.

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