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| # | Company | Amount | Rank | Status |
|---|---|---|---|---|
| 1 | L1₹22.2 CrAdmitted-Finance A 36 GHANSHYAM NAGAR SOCIETY NO 2 GIDC ROAD MANJALPUR VADODARA GUJARAT 390011 UDYAM GJ 24 0004224 24AADCC6489M1Z5 R M MII STATUS AS VERIFIED | VADODARA | GUJARAT | 390011 | ₹22.2 Cr | L1 | Admitted-Finance |
| 2 | L2₹22.8 CrAdmitted-Finance | ₹22.8 Cr | L2 | Admitted-Finance |
| 3 | L3₹23.3 CrAdmitted-Finance | ₹23.3 Cr | L3 | Admitted-Finance |
| 4 | L4₹26.8 CrAdmitted-Finance | ₹26.8 Cr | L4 | Admitted-Finance |
| Sl No | Description | Qty | Unit | CRYOGAS EQUIPMENT PRIVATE LIMITED L1 | V.S.PRESSURE VESSELS & GAS PROJECTS PVT LTD L4 | Inox India Pvt Ltd L2 | M. P. Engineering Constructions (India) Pvt. Ltd. L3 |
|---|---|---|---|---|---|---|---|
| 1.00DESIGN, SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF LNG STORAGE FACILITY ALONG WITH LNG & LCNG DISPENSING FACILITY AT SONBHADRA GA | |||||||
| 2.00 | GROUP-A
SUPPLY OF LNG STORAGE FACILITY ALONG WITH LNG & LCNG DISPENSING FACILITY AT SONBHADRA GA
Scope includes system design, development of P&ID, piping layout, GAD, in line with PESO rules/ design basis/other applicable guidelines. Scope also includes but is not limited to design, engineering, procurement of materials, inspection,Testing, fabrication,installation, painting and supply of LNG equipments as mentioned below (From Sl No. 3 to 28) :- | 1 | Lumpsum | 14,33,04,409 ₹16.9 Cr | 12,99,99,900 ₹15.3 Cr | 14,55,19,453 ₹17.2 Cr | 14,03,18,315 ₹16.6 Cr |
| 3.001) 2 No. 112 KL capacity double-walled vacuum insulated / multi layer super insulated cryogenic LNG storage tank along with all associated equipment piping, instruments and control system & valves. NOTE:- Design, Detail Engineering, Fabrication, Assembly, Painting, Inspection ,Hydro Testing at works and Leak testing, Packaging, Transportation and unloading at site along with foundation bolts and all required comissioing spares, Installation as per tank spacing requirements and commissioning of Double-walled pearlite in vacuum insulated/multi layer super insulated cryogenic LNG STORAGE TANK of capacity of 112 KL along with all necessary PRV/SSV controls,instruments and other accessories as specified in attached data sheet, system design basis and process flow diagram. GAIL Logo, Heading on Tanks {GAIL GAS LIMITED} and capacity description . NOTE:- 1) Tank shall be std. features with top/bottom fill lines. 2) Tank should be dual saftey relief system. 3) Stainless steel primary valves along SS piping. 4) stainless steel vent stack to suitable height with flame arrester requirements as per OISD/PNGRB/PESO norms. 5) Tank MAWP should be 12 kg/cm2-g & design pressure at 18 kg/cm2-g. 6) Durable, Epoxy Based, Polyurethane Finish painting as per standrads suitable for cryogenic applications. 7) vaccume jacketed piping system 8) Pneumatic emergency shut off valves. 9) Tank size should be approx. (H-17mtr.* D-3.6 Mtr), however vendor shall suitably size the tank capacity based considering with vapor volume fractions accordingly. 10) LNG filling line, Vapor return line & a recirculation line with adequate instrumentation should be consider. 11) In case of non-availability of flare system, the discharge from safety valve shall be vented to atmosphere at a safe location minimum at an elevation of 3 meter above the nearest working platform for effective dispersion of hydrocarbons as per PNGRB/PESO guidelines. 12) Tank should be designed as per ASME SEC-VIII Div. I/ EN13458-2/ PED/NFPA-59A/NFPA-11 & other inetrnational code & U stamp type. 13) Epoxy Based, Polyurethane Paint Finish as per paint specification suitable for cryogenic vessel application. 14) The Liquefied Natural gas is stored at about –159°C to –168 °C. LNG tanks are required to be designed to ensure proper liquid retention, gas tightness, thermal insulation and environment safety. 15) Tank isolation valve and actuater should have jecketing/enclosure to enable the closer/operation in case of direct exposer to LNG. | |||||||
| 4.002) 2 No. LNG UNLOADING PUMP HAVING CAPACITY OF 350 LPM VERTICAL CANNED TYPE FOR LNG UNLOADING FROM TANKER NOTE:- Design, Engineering, Manufacturing,Fabrication, Assembly of all pressurized pipeline & piping including with liquid phase,gas,vent,Nitrogen purging & instruments line as per OEM & other std. engineering specification Painting, Inspection and Testing at works, Packaging, Transportation and unloading at site, along with foundation bolts, Installation & Commissioning of following FLP Electric Motor driven LNG PUMPS along with all necessary accessories as specified in data sheet, system design basis and process flow diagram. 1) FLP Electric Motor with VFD driven LNG PUMPS along with all necessary accessories as specified in data sheet, system design basis and process flow diagram. 2) LNG unloading skid with 2 nos. of LNG unloading pump (1 working + 1 standby) which will unload LNG from road tanker to storage tank with minimum 350 LPM flow and approx. 8 – 10 bar (g) differential pressure of LNG (or as required). 3) The unloading skid shall have centrifugal pump suitable for LNG service and shall have a return line for tanker. 4) supply of SS LNG unloading hoses including with vapour return line hose at LNG tanker unloading bay for connection of LNG tanker to unloading pump skid having design temperature range from -196°C up to +50°C. 5) It also include Supply of SS LNG unloading hoses, cryogenic breakway coupling,insulation flange, hose fall arrest stand post, Dry cryogenic coupling along with with vapour return line hose if required at LNG tanker unloading bay for connection of LNG tanker to unloading pump skid having design temperature range from -196°C up to +50°C. | |||||||
| 5.003) 2 No. LNG TO LCNG HIGH PRESSURE PUMP HAVING CAPACITY OF 35 LPM HORIZONTAL RECIPROCATING PUMP NOTE:- 1) Design, Engineering, Manufacturing,Fabrication, Assembly of all pressurized pipeline & piping including with liquid phase,gas,vent,Nitrogen purging & instruments line as per OEM & other std. engineering specification Painting, Inspection and Testing at works, Packaging, Transportation and unloading at site, along with foundation bolts, Installation & Commissioning of following FLP Electric Motor driven LNG PUMPS along with all necessary accessories as specified in data sheet, system design basis and process flow diagram. 2) FLP Electric Motor with suitable VFD driven LNG PUMPS along with all necessary accessories as specified in data sheet, system design basis and process flow diagram. 3) LNG HP pump skid with 2 nos. (1 working + 1 standby) which will convert LNG to LCNG with 35 LPM flow and approx. pressure of 240 – 255 bar (g). 4) The LCNG pump skid shall have reciprocating pump suitable for LNG service and shall have a return line for tanker. 5) supply of SS LNG hoses including with vapour return line hose at pump skid having design temperature range from -196°C up to +50°C if required. | |||||||
| 6.004) 2 Nos. LNG MP PUMP HAVING CAPACITY OF 140 LPM (VERTICAL CANNED TYPE) FOR INDUSTRIAL PNG ALONG WITH ALL INTERCONNECTION PIPING ARRANGEMENT. NOTE:- 1) Design, Engineering, Manufacturing,Fabrication, Assembly of all pressurized pipeline & piping including with liquid phase,gas,vent,Nitrogen purging & instruments line as per OEM & other std. engineering specification Painting, Inspection and Testing at works, Packaging, Transportation and unloading at site, along with foundation bolts, Installation & Commissioning of following FLP Electric Motor driven LNG PUMPS along with all necessary accessories as specified in data sheet, system design basis and process flow diagram. 2) 2 nos. LNG MP pump skid (1working + 1 standby) which will pressurize the LNG from storage system with minimum 140 LPM flow to MP vaporiser and approx. 26 – 27 bar (g) differential pressure of LNG (or as required). 3) FLP Electric Motor with suitable VFD driven LNG PUMPS along with all necessary accessories as specified in data sheet, system design basis and process flow diagram. | |||||||
| 7.005) 2 NOS. LNG DISPENSING PUMP HAVING CAPACITY OF 150 LPM (VERTICAL CANNED TYPE) ALONG WITH ALL INTERCONNECTION PIPING ARRANGEMENT. NOTE:- 1) supply & Assembly of all pressurized pipeline & piping required for liquid,gas,vent,Nitrogen purging & instruments line as per OEM & other std. engineering specification. 2) FLP Electric Motor with VFD driven LNG PUMPS along with all necessary accessories as specified in data sheet, system design basis and process flow diagram. 3) 2 nos. LNG dispensing pump (1working +1 standby) having capacity 150 LPM flow and approx. 12 – 17 bar (g) differential pressure of LNG (or as required). 4) The unloading skid shall have centrifugal pump suitable for LNG service and shall have a return line for tanker. | |||||||
| 8.006) 1 NO. SATURATED VERTICAL FORCED DRAFT TYPE (WITH AIR COOLED MEDIA) VAPORIZER HAVING CAPACITY OF 4000 kg/Hr. NOTE:- 1) In order to increase the temperature of the cold LNG to saturated temperature before LNG dispenser, along with VFD motor driven FD fan and all necessary accessories. 2) Vaporiser should be designed as per ASME SEC-VIII Div. / PED/NFPA-59A/ other inetrnational code. 2) The vaporiser material and design comply as per ASME Boiler and Pressure Vessel Code. 3) Actual flow rate of vaporiser based on ambient & operation hour and same should be decided by OEM for maintaing the required flow capacity. 4) OEM should suitably size of vaporiser based on required flow rate of 150 LPM including with contineous operating correction factors,fluid & other climate correction factor etc. 5) Vaporiser MOC shoul be Aluminium equivalent to ASTM (or) suitable for cryogenic heat transfer application, along with finned tubes and tube MOC should be SA 312 TP304 (or) TP316. | |||||||
| 9.007) 1 NOS. LNG DISPENSER HAVING CAPACITY OF 150 LPM ALONG WITH ALL INTERCONNECTION PIPING ARRANGEMENT NOTE:- 1) 'Design, detail engineering, manufacturing, assembly, factory testing, supply of Dual arm LNG dispenser having flow capacity of 150 LPM including packaging, fixing of client Logo in the name of GAIL GAS LTD. , handling, transportation of Dispenser, loading, and unloading at sites, documentation, etc., and providing all related services including installation, integration, site acceptance testing, trial run, and commissioning . 2) Providing Maintenance Services during Warranty Period including supply of all spares, providing licensed software & hardware, converters, cables, etc. Complete in all respect defined in the Tender Documents including erection & commissioning spares. The materials shall be delivered as per PO on written intimation. 3) Bidder has to provide all necessary certificates from the statutory authorities like W&M & PESO along with the supply of equipment. Arrangement for On-site Training of Purchaser’s Dispenser operator. (For detail scope of supply Refer SOW & specification).It includes required spares, software, Installation & Commissioning spares as specified in technical specification. 4) LNG dispener equiped with VFD driven LNG pumps, nozzle(s) for fuelling LNG with or without vapour return/recovery hose(s) for fuelling LNG , hose(s) for vapour recovery when not integrated with the fuelling hose , dummy receptacle or parking dock for the nozzle, breakaway device(s) when not in use, flow meter(s) for fuelling & vapour return line, temperature and pressure sensors and transmitters,F&G devices, mass flow meter,density meter etc. along with pipe work and control valves, including thermal and pressure relief valves, electrical and pneumatic power supply, dispenser cabinet with display monitors for price & qty. , start,stop & ESD push button for the LNG dispenser unit. 5) LNG Driver provision for cold or saturated LNG fuelling , Earthing connection, Compatible with all truck brand etc. as per site requirements. | |||||||
| 10.008) 2 NOS. (1W + 1S) LNG CORIOLIS MASS FLOW METER AT UNLOADING BAY HAVING FLOW CAPACITY SUITABLE FOR 10000 kg/Hr. NOTE:- 1) Mass flow meter should conifrms to SIL 2/3; CT: OIML R117, R137, MI-005, MI-002; API, AGA & other Statutory approvals. 2) Mass flow Meter shall be W & M /MID/ OIML 117 approved for custody Transfer Metering. 3) RS485 interface communicate with MODBUS RTU protocol. 4) Control the solenoid valves on the pipe of liquid, vapor, liquid collection and nitrogen. The valves could be controlled automatically during the loading process. 5) Operating flow capacity upto 10000 kg/hr for meter each unit. 6) Vendor should suitable consider Mass flow meter range capacity based on operating flow considered as mentioned in PFD. 7) It includes All other instruments & control systems cables, Explosion proof JB, ESD system along with other communication cables,glands,software & RS485 modbus/profibus/TCP communication protocol and other dignosis tool. | |||||||
Tender Value
Refer Docs
EMD Value
₹20 L
Closing Date
4 Aug 2025, 2:00 pmClosed
ANIL KUMAR
GAIL GAS LTD
DESIGN, SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF LNG STORAGE FACILITY ALONG WITH LNG LCNG DISPENSING FACILITY AT SONBHADRA, UTTAR PRADESH
2025_GAILG_238476_1
GAIL GAS/NOIDA/7501/NKG/25-26/02
Open Tender
Miscellaneous Works
1060 days
NOIDA
Please refer Tender documents.
10 documents required · 10 mandatory
₹0
₹20 L
Yes
THROUGH VC
3 Oct 2025
24 Jun 2025
5 Aug 2025
24 Jun 2025
4 Aug 2025
4 Jul 2025
3 Jul 2025
Amount
DESIGN, SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF LNG STORAGE FACILITY ALONG WITH LNG & LCNG DISPENSING FACILITY AT SONBHADRA GA
GROUP-A SUPPLY OF LNG STORAGE FACILITY ALONG WITH LNG & LCNG DISPENSING FACILITY AT SONBHADRA GA Scope includes system design, development of P&ID, piping layout, GAD, in line with PESO rules/ design basis/other applicable guidelines. Scope also includes but is not limited to design, engineering, procurement of materials, inspection,Testing, fabrication,installation, painting and supply of LNG equipments as mentioned below (From Sl No. 3 to 28) :-
1) 2 No. 112 KL capacity double-walled vacuum insulated / multi layer super insulated cryogenic LNG storage tank along with all associated equipment piping, instruments and control system & valves. NOTE:- Design, Detail Engineering, Fabrication, Assembly, Painting, Inspection ,Hydro Testing at works and Leak testing, Packaging, Transportation and unloading at site along with foundation bolts and all required comissioing spares, Installation as per tank spacing requirements and commissioning of Double-walled pearlite in vacuum insulated/multi layer super insulated cryogenic LNG STORAGE TANK of capacity of 112 KL along with all necessary PRV/SSV controls,instruments and other accessories as specified in attached data sheet, system design basis and process flow diagram. GAIL Logo, Heading on Tanks {GAIL GAS LIMITED} and capacity description . NOTE:- 1) Tank shall be std. features with top/bottom fill lines. 2) Tank should be dual saftey relief system. 3) Stainless steel primary valves along SS piping. 4) stainless steel vent stack to suitable height with flame arrester requirements as per OISD/PNGRB/PESO norms. 5) Tank MAWP should be 12 kg/cm2-g & design pressure at 18 kg/cm2-g. 6) Durable, Epoxy Based, Polyurethane Finish painting as per standrads suitable for cryogenic applications. 7) vaccume jacketed piping system 8) Pneumatic emergency shut off valves. 9) Tank size should be approx. (H-17mtr.* D-3.6 Mtr), however vendor shall suitably size the tank capacity based considering with vapor volume fractions accordingly. 10) LNG filling line, Vapor return line & a recirculation line with adequate instrumentation should be consider. 11) In case of non-availability of flare system, the discharge from safety valve shall be vented to atmosphere at a safe location minimum at an elevation of 3 meter above the nearest working platform for effective dispersion of hydrocarbons as per PNGRB/PESO guidelines. 12) Tank should be designed as per ASME SEC-VIII Div. I/ EN13458-2/ PED/NFPA-59A/NFPA-11 & other inetrnational code & U stamp type. 13) Epoxy Based, Polyurethane Paint Finish as per paint specification suitable for cryogenic vessel application. 14) The Liquefied Natural gas is stored at about –159°C to –168 °C. LNG tanks are required to be designed to ensure proper liquid retention, gas tightness, thermal insulation and environment safety. 15) Tank isolation valve and actuater should have jecketing/enclosure to enable the closer/operation in case of direct exposer to LNG.
2) 2 No. LNG UNLOADING PUMP HAVING CAPACITY OF 350 LPM VERTICAL CANNED TYPE FOR LNG UNLOADING FROM TANKER NOTE:- Design, Engineering, Manufacturing,Fabrication, Assembly of all pressurized pipeline & piping including with liquid phase,gas,vent,Nitrogen purging & instruments line as per OEM & other std. engineering specification Painting, Inspection and Testing at works, Packaging, Transportation and unloading at site, along with foundation bolts, Installation & Commissioning of following FLP Electric Motor driven LNG PUMPS along with all necessary accessories as specified in data sheet, system design basis and process flow diagram. 1) FLP Electric Motor with VFD driven LNG PUMPS along with all necessary accessories as specified in data sheet, system design basis and process flow diagram. 2) LNG unloading skid with 2 nos. of LNG unloading pump (1 working + 1 standby) which will unload LNG from road tanker to storage tank with minimum 350 LPM flow and approx. 8 – 10 bar (g) differential pressure of LNG (or as required). 3) The unloading skid shall have centrifugal pump suitable for LNG service and shall have a return line for tanker. 4) supply of SS LNG unloading hoses including with vapour return line hose at LNG tanker unloading bay for connection of LNG tanker to unloading pump skid having design temperature range from -196°C up to +50°C. 5) It also include Supply of SS LNG unloading hoses, cryogenic breakway coupling,insulation flange, hose fall arrest stand post, Dry cryogenic coupling along with with vapour return line hose if required at LNG tanker unloading bay for connection of LNG tanker to unloading pump skid having design temperature range from -196°C up to +50°C.
3) 2 No. LNG TO LCNG HIGH PRESSURE PUMP HAVING CAPACITY OF 35 LPM HORIZONTAL RECIPROCATING PUMP NOTE:- 1) Design, Engineering, Manufacturing,Fabrication, Assembly of all pressurized pipeline & piping including with liquid phase,gas,vent,Nitrogen purging & instruments line as per OEM & other std. engineering specification Painting, Inspection and Testing at works, Packaging, Transportation and unloading at site, along with foundation bolts, Installation & Commissioning of following FLP Electric Motor driven LNG PUMPS along with all necessary accessories as specified in data sheet, system design basis and process flow diagram. 2) FLP Electric Motor with suitable VFD driven LNG PUMPS along with all necessary accessories as specified in data sheet, system design basis and process flow diagram. 3) LNG HP pump skid with 2 nos. (1 working + 1 standby) which will convert LNG to LCNG with 35 LPM flow and approx. pressure of 240 – 255 bar (g). 4) The LCNG pump skid shall have reciprocating pump suitable for LNG service and shall have a return line for tanker. 5) supply of SS LNG hoses including with vapour return line hose at pump skid having design temperature range from -196°C up to +50°C if required.
4) 2 Nos. LNG MP PUMP HAVING CAPACITY OF 140 LPM (VERTICAL CANNED TYPE) FOR INDUSTRIAL PNG ALONG WITH ALL INTERCONNECTION PIPING ARRANGEMENT. NOTE:- 1) Design, Engineering, Manufacturing,Fabrication, Assembly of all pressurized pipeline & piping including with liquid phase,gas,vent,Nitrogen purging & instruments line as per OEM & other std. engineering specification Painting, Inspection and Testing at works, Packaging, Transportation and unloading at site, along with foundation bolts, Installation & Commissioning of following FLP Electric Motor driven LNG PUMPS along with all necessary accessories as specified in data sheet, system design basis and process flow diagram. 2) 2 nos. LNG MP pump skid (1working + 1 standby) which will pressurize the LNG from storage system with minimum 140 LPM flow to MP vaporiser and approx. 26 – 27 bar (g) differential pressure of LNG (or as required). 3) FLP Electric Motor with suitable VFD driven LNG PUMPS along with all necessary accessories as specified in data sheet, system design basis and process flow diagram.
5) 2 NOS. LNG DISPENSING PUMP HAVING CAPACITY OF 150 LPM (VERTICAL CANNED TYPE) ALONG WITH ALL INTERCONNECTION PIPING ARRANGEMENT. NOTE:- 1) supply & Assembly of all pressurized pipeline & piping required for liquid,gas,vent,Nitrogen purging & instruments line as per OEM & other std. engineering specification. 2) FLP Electric Motor with VFD driven LNG PUMPS along with all necessary accessories as specified in data sheet, system design basis and process flow diagram. 3) 2 nos. LNG dispensing pump (1working +1 standby) having capacity 150 LPM flow and approx. 12 – 17 bar (g) differential pressure of LNG (or as required). 4) The unloading skid shall have centrifugal pump suitable for LNG service and shall have a return line for tanker.
6) 1 NO. SATURATED VERTICAL FORCED DRAFT TYPE (WITH AIR COOLED MEDIA) VAPORIZER HAVING CAPACITY OF 4000 kg/Hr. NOTE:- 1) In order to increase the temperature of the cold LNG to saturated temperature before LNG dispenser, along with VFD motor driven FD fan and all necessary accessories. 2) Vaporiser should be designed as per ASME SEC-VIII Div. / PED/NFPA-59A/ other inetrnational code. 2) The vaporiser material and design comply as per ASME Boiler and Pressure Vessel Code. 3) Actual flow rate of vaporiser based on ambient & operation hour and same should be decided by OEM for maintaing the required flow capacity. 4) OEM should suitably size of vaporiser based on required flow rate of 150 LPM including with contineous operating correction factors,fluid & other climate correction factor etc. 5) Vaporiser MOC shoul be Aluminium equivalent to ASTM (or) suitable for cryogenic heat transfer application, along with finned tubes and tube MOC should be SA 312 TP304 (or) TP316.
7) 1 NOS. LNG DISPENSER HAVING CAPACITY OF 150 LPM ALONG WITH ALL INTERCONNECTION PIPING ARRANGEMENT NOTE:- 1) 'Design, detail engineering, manufacturing, assembly, factory testing, supply of Dual arm LNG dispenser having flow capacity of 150 LPM including packaging, fixing of client Logo in the name of GAIL GAS LTD. , handling, transportation of Dispenser, loading, and unloading at sites, documentation, etc., and providing all related services including installation, integration, site acceptance testing, trial run, and commissioning . 2) Providing Maintenance Services during Warranty Period including supply of all spares, providing licensed software & hardware, converters, cables, etc. Complete in all respect defined in the Tender Documents including erection & commissioning spares. The materials shall be delivered as per PO on written intimation. 3) Bidder has to provide all necessary certificates from the statutory authorities like W&M & PESO along with the supply of equipment. Arrangement for On-site Training of Purchaser’s Dispenser operator. (For detail scope of supply Refer SOW & specification).It includes required spares, software, Installation & Commissioning spares as specified in technical specification. 4) LNG dispener equiped with VFD driven LNG pumps, nozzle(s) for fuelling LNG with or without vapour return/recovery hose(s) for fuelling LNG , hose(s) for vapour recovery when not integrated with the fuelling hose , dummy receptacle or parking dock for the nozzle, breakaway device(s) when not in use, flow meter(s) for fuelling & vapour return line, temperature and pressure sensors and transmitters,F&G devices, mass flow meter,density meter etc. along with pipe work and control valves, including thermal and pressure relief valves, electrical and pneumatic power supply, dispenser cabinet with display monitors for price & qty. , start,stop & ESD push button for the LNG dispenser unit. 5) LNG Driver provision for cold or saturated LNG fuelling , Earthing connection, Compatible with all truck brand etc. as per site requirements.
8) 2 NOS. (1W + 1S) LNG CORIOLIS MASS FLOW METER AT UNLOADING BAY HAVING FLOW CAPACITY SUITABLE FOR 10000 kg/Hr. NOTE:- 1) Mass flow meter should conifrms to SIL 2/3; CT: OIML R117, R137, MI-005, MI-002; API, AGA & other Statutory approvals. 2) Mass flow Meter shall be W & M /MID/ OIML 117 approved for custody Transfer Metering. 3) RS485 interface communicate with MODBUS RTU protocol. 4) Control the solenoid valves on the pipe of liquid, vapor, liquid collection and nitrogen. The valves could be controlled automatically during the loading process. 5) Operating flow capacity upto 10000 kg/hr for meter each unit. 6) Vendor should suitable consider Mass flow meter range capacity based on operating flow considered as mentioned in PFD. 7) It includes All other instruments & control systems cables, Explosion proof JB, ESD system along with other communication cables,glands,software & RS485 modbus/profibus/TCP communication protocol and other dignosis tool.
9) 1 NO. LNG CORIOLIS MASS FLOW METER AT LNG DISPENSING LINE HAVING FLOW CAPACITY SUITABLE FOR FLOW CAPACITY OF 4000 kg/Hr. NOTE:- 1) Mass flow meter should conifrms to SIL 2/3; CT: OIML R117, R137, MI-005, MI-002; API, AGA & other Statutory approvals. 2) Mass flow Meter shall be W & M /MID/ OIML 117 approved for custody Transfer Metering. 3) RS485 interface communicate with MODBUS RTU protocol. 4) Control the solenoid valves on the pipe of liquid, vapor, liquid collection and nitrogen. The valves could be controlled automatically during the loading process. 5) Suitable mass flow capacity of LNG meter each unit and vapour Return line. 6) Vendor should suitable consider Mass flow meter range capacity based on operating flow considered as mentioned in PFD. 7) It includes All other instruments & control systems cables, Explosion proof JB, ESD system along with other communication cables,glands,software & RS485 modbus/profibus/TCP communication protocol and other dignosis tool. 8) It includes mass flow meter bypass arrangments along with required isolation valves.
11) 1 NO. COMPRESSED NATURAL GAS (CNG) CORIOLIS MASS FLOW METER AT CNG LINE HAVING FLOW CAPACITY SUITABLE FOR 1200 SCMH (or) HIGHER. NOTE:- 1) Supply of CNG coriolies Mass flow meter with integal display having flow capacity at unloading pump inlet line along with metering skid with twin stream provision (i.e 1W + with by pass arangments as mentioned in PFD) and their assiociated isolation valves as per std. engineering design and specification requirements. 2) It includes All other instruments & control systems cables, Explosion proof JB, ESD system along with other communication cables,glands,software & RS485 modbus/profibus/TCP communication protocol and other dignosis tool. 3) Mass flow meter should conifrms to SIL ,2/3 /CT/ OIML R117/ R139, MI-005, MI-002; API, AGA-11 & other Statutory approvals as W&M requirements. 4) RS485 interface communicate with MODBUS RTU protocol. 5) Operating Inlet pressure at 250 kg/cm2(g) & outlet pressure at 250 kg/cm2(g). 6) Operating flow capacity upto 1200 SCMH for meter each unit. 7) Vendor should consider suitable Mass flow meter range capacity based on operating flow considered as mentioned in PFD. 8) It includes mass flow meter bypass arrangments along with required isolation valves.
13) 4 NOS. LNG MEDIUM PRESSURE(MP) VAPORISERS HAVING FLOW CAPACITY OF 2500 SCMH ON EACH UNIT. Design, Engineering, Fabrication, Assembly, Painting,Interconnected tubing/piping works, Inspection and Testing at works, Packaging, Transportation and unloading at site, along with foundation bolts, Installation along with all required comissioing spares, Installation as per spacing requirements and commissioning of medium pressure LNG Ambient Air Vaporiser of Capacity 2500 SCMH @ working pressure upto 26 Kg/cm2(g) and design pressure of 49 kg/cm2-g along with all necessary accessories as specified in data sheet, system design basis and process flow diagram. NOTE:- 1) Vaporiser should be designed as per ASME SEC-VIII Div. / PED/NFPA-59A/ other inetrnational code & U stamp type. 2) The vaporiser material and design comply as per ASME Boiler and Pressure Vessel Code. 3) Actual flow rate of vaporiser based on ambient & operation hour and same should be decided by OEM for maintaing the required flow capacity. 4) OEM should suitably size of vaporiser based on required flow rate of 2500 SCMH each including with contineous operating correction factors,fluid & other climate correction factor etc. 5) vaporiser working philosophy should be (2W + 2S ) 6) Vaporiser MOC shoul be Aluminium equivalent to ASTM (or) suitable for cryogenic heat transfer application, along with finned tubes and tube MOC should be SA 312 TP304 (or) TP316.
14) 2 NOS. LNG HIGH PRESSURE(HP) VAPORISERS HAVING FLOW CAPACITY OF 1200 SCMH ON EACH UNIT. Design, Engineering, Fabrication, Assembly, Painting,Interconnected tubing/piping works, Inspection and Testing at works, Packaging, Transportation and unloading at site, along with foundation bolts, Installation along with all required comissioing spares, Installation as per spacing requirements and commissioning of low pressure LNG Ambient Air Vaporiser of Capacity 1200 SCMH @ 285 Kg/cm2(g) design pressure & outlet pressure of Min. 250 kg/cm2(g) along with all necessary accessories as specified in data sheet, system design basis and process flow diagram. NOTE:- 1) Vaporiser should be designed as per ASME SEC-VIII Div. / PED/NFPA-59A/ other inetrnational code & U stamp type. 2) The vaporiser material and design comply as per ASME Boiler and Pressure Vessel Code. 3) Actual flow rate of vaporiser based on ambient & operation hour and same should be decided by OEM for maintaing the required flow capacity. 4) OEM should suitably size of vaporiser based on required flow rate of 1200 SCMH each including with contineous operating correction factors,fluid & other climate correction factor etc. 5) vaporiser working philosophy should be (1W + 1S ) 6) Vaporiser MOC shoul be Aluminium equivalent to ASTM (or) suitable for cryogenic heat transfer application, along with finned tubes and tube MOC should be SA 312 TP304 (or) TP316.
15) 1 NO. PRESSURE REDUCTION SKID (PRS) FOR INDUSTRIAL PNG LINE HAVING FLOW CAPACITY OF 5000 SCMH ON EACH STREAM. Supply, Design, Engineering, Testing, Commissioning of Pressure regulating skid (twin stream 1W+1S) at MP Line of capacity 5000 SCMH for Industrial PNG supply. Upstream / Downstream straight length, along with flow meter and flow Computer /EVC metering system Pressure Control Valve, pressure relief valve, thermal relief valves, field instruments like temperature & pressure transmitter, differential pressure transmitter, temperature & pressure gauges, manual valves, piping, fittings, supports, platforms etc as indicated in P&ID provided in tender along with associated accessories, instrument fittings, manifolds, impulse tubing with fittings, canopies for instruments, line pipes, isolation valves, NRVs, flanges, gaskets, all structure / supports / operating platforms, flame arrestors, Point type hydrocarbon gas detectors, field junction box, internal skid cables (1 Pair/Triad/Core) and cabling from field instruments to field JB’s and multipair/Triad/Power cable from field JB to flow computer, Cable trays, glands, ferrules, lugs, tags at both ends, supports, SS blind plugs, mounting stands, canopies and all applicable accessories, Supply of erection & commissioning spares, mandatory spares and tools & tackles; NOTE:- 1) RS485 interface communicate with MODBUS RTU protocol. 2) Operating upstream pressure at 26 kg/cm2(g) & downstream pressure at 24 kg/cm2(g) for industrial PNG CGD line. 3) Each stream shall have flow capacity of 5000 SCMH. 4) PRS shall comply relevant standard/T4S guidelines and shall be installed at suitable location outside the LNG Dyke area. 5) Piping work for PRS shall designed and provided with provisions for Furture PRS.
16) 1 NO. PRESSURE REDUCTION SKID (PRS) FOR DOMESTIC PNG LINE HAVING FLOW CAPACITY OF 500 SCMH Supply, Design, Engineering, Testing, Commissioning of Pressure regulating skid (single stream working) at LP Line of capacity 500 SCMH for PNG supply. Upstream/Downstream straight length, along with flow meter and flow Computer/EVC metering system Pressure Control Valve, , pressure relief valve, thermal relief valves, field instruments like temperature & pressure transmitter, differential pressure transmitter, temperature & pressure gauges, manual valves, piping, fittings, supports, platforms etc as indicated in P&ID provided in tender along with associated accessories, instrument fittings, manifolds, impulse tubing with fittings, canopies for instruments, line pipes, isolation valves, NRVs, flanges, gaskets, all structure / supports / operating platforms, flame arrestors, Point type hydrocarbon gas detectors, field junction box, internal skid cables (1 Pair/Triad/Core) and cabling from field instruments to field JB’s and multipair/Triad/Power cable from field JB to flow computer, Cable trays, glands, ferrules, lugs, tags at both ends, supports, SS blind plugs, mounting stands, canopies and all applicable accessories, Supply of erection & commissioning spares, mandatory spares and tools & tackles; NOTE:- 1) RS485 interface communicate with MODBUS RTU protocol. 2) Operating upstream pressure at 8 kg/cm2(g) & downstream pressure at 4 kg/cm2(g) for PNG CGD line. 3) Each unit shall have flow capacity of 500 SCMH. 4) PRS shall comply relevant standard/T4S guidelines and shall be installed at suitable location outside the LNG Dyke area.
17) 1 NO. AUTOMATIC NINE BANK PRIORITY PANEL ALOG WITH ISOLATION BALL VALVES AT PANEL OUTLET Design, Engineering, Inspection, Testing, Supply of 9 Bank 24 V DC / 240 VAC supply solonoid operated pneumatic control valve for controling the priority fill system to CNG car dispenser,Bus dispenser,Mobile & stationary cascade filling provision along with SS316, 3/4'' OD Isolation ball valves on each banks,emergency vent valve, safety relief valves, Pressure gauge, Temperature gauge, RTD, Pressure transducer, ESD and 3/4'' NRV on each bank of the priority panel (It includes installation & commissioning at site. Priority panel including with powder coated MS panel box and Ingress protection should be IP-45 min. for panel box. It includes commissioning spares, comprehensive O&M Service , packaging and forwarding, loading, delivery & unloading of the package at the store / site as per designated GA. with design pr. 275 kg/cm2(g), package with all pneumatic actuated valve is operated on FLP type Solenoid control valve as per mentioned below:- Priority no one : Car dispenser Low bank Priority no two : Car dispenser Medium bank Priority no three : Car dispenser High bank Priority no four : Bus dispenser (Single/Three bank filling) Priority no five : High bank of storage cascade Priority no six : Medium bank of storage cascade Priority no seven : Low bank of storage cascade Priority no eight : Mobile cascade (Single bank filling) Priority no Nine : Mobile cascade (Single bank filling)
18) 1 NOS LCV FILL POST PANEL WITH CORILOIES MASS FLOW METER FOR CNG MOBILE CASCADE FILLING Design, Engineering, Inspection, Testing, Supply of LCV fill post with CNG coriolies Mass flow meter with integral display, 4'' Dial size Pressure gauge (Range from 0 to 400 kg/cm2 (g)) along with block and bleed valve arrangements, SS tubing, 3/4'' union, 3/4'' Isolation Ball valve, SS fittings, Electrically conductive Hose 1/2'' ID and length of 4.5 Mtr. with breakaway coupling connection & SS retaining springs, Vent tube & 1/2'' NPTF Quick connect coupling couplers.
19) 1 NO. TYPE-1 CNG STATIONARY CASCADE HAVING STOARGE CAPACITY OF 4500 WL. 'Design, Engineering, Manufacturing, Assembly, Inspection, and Testing of 4500 WL capacity stationary cascade for filling 3 bank with horizontal configuration and storing CNG at 250 kg/cm2 (g) as per latest code IS:7285, supply and transportation, loading and unloading at site / store of including supply of commissioning spares. Providing Maintenance Services within the warranty period including supply of spares if required, Marking of Client Logo plate. Vendors should follow the guidelines as per OISD Std. 179, IS: 7285 (Part 2):latest edition , Gas Cylinder rules 2016 & PNGRB Guidelines along with as specified in Technical Specification in the tender document. The cascade shall be provided with required isolation valve(s), Non-return valve(s), pressure & Temperature gauge, Safety valve arrangements along with all associated instruments shall be provided with block & Bleed valve, Instrument panel box with transparent acrylic sheet & 20mm dia. Anchor foundation bolts with nuts for suitable fixing of stationary storage cascades.Separate transparent acrylic Instrumentation panel of cascade.
20) 1 NO. CNG CAR-CUM-AUTO DISPENSER. 'Design, detail engineering, manufacturing, assembly, factory testing, supply of Dual arm CNG Car-cum-Auto dispenser including packaging, fixing of client Logo in the name of GAIL GAS LTD. , handling, transportation of Dispenser, loading, and unloading at sites, documentation, etc., and providing all related services including installation, integration, site acceptance testing, trial run, and commissioning .Providing Maintenance Services during Warranty Period including supply of all spares, providing licensed software & hardware, converters, cables, etc. Complete in all respect defined in the Tender Documents including erection & commissioning spares. The materials shall be delivered as per PO on written intimation. Bidder has to provide all necessary certificates from the statutory authorities like W&M & PESO along with the supply of equipment. Arrangement for On-site Training of Purchaser’s Dispenser operator. (For detail scope of supply Refer SOW & specification). It includes required spares, software, Installation & Commissioning spares as specified in technical specification.
21) 1 NO. CNG BUS DISPENSER. Design, detail engineering, manufacturing, assembly, factory testing, supply of Dual arm CNG Bus dispenser including packaging, fixing of client Logo in the name of GAIL GAS LTD. , handling, transportation of Dispenser, loading, and unloading at sites, documentation, etc., and providing all related services including installation, integration, site acceptance testing, trial run, and commissioning .Providing Maintenance Services during Warranty Period including supply of all spares, providing licensed software & hardware, converters, cables, etc. Complete in all respect defined in the Tender Documents including erection & commissioning spares. The materials shall be delivered as per PO on written intimation. Bidder has to provide all necessary certificates from the statutory authorities like W&M & PESO along with the supply of equipment. Arrangement for On-site Training of Purchaser’s Dispenser operator. (For detail scope of supply Refer SOW & specification). It includes required spares, software, Installation & Commissioning spares as specified in technical specification.
22) 1 NO. 1000 WL AUTOMATIC NATURAL GAS ODORIZER SKID PANEL FOR LP & HP GAS. Design, Engineering, Manufacturing, Assembly,fabrication of skid, painting, Inspection, testing, packaging and supply of 1000 WL ODORISER UNIT with automatic injection type as mentioned below :- The units shall be provided with: 1. one 1000 Ltr. capacity Stainless Steel tanks SS 304 with minimum 8 mm thickness, 2. 100% containment for odorizer tank 3. Automatic injection odorizing unit, 4. pneumatic panel/electrical pump (1duty+ 1standby) panel, redundant filtration/scrubber unit, 5. Electronic Control Unit (ECU) and interconnecting tubing, valves, gauges, 6. Modems and software for remote communication, instrument/signal cables & trays, up to 125 meters distance from the Control Room etc. 7. Supervision of commissioning work involved. 8. Dual stream injection line for injection of ororizer to gas pipeline. It includes Transportation and unloading at site, along with required spares, software, Installation & Commissioning spares of following items as specified in technical specification and process flow diagram.
All type of field mounted and control room instrument including all types of analyzers ESD, push buttons system along with all types of control & communication cables, tubings and PLC based control system for LNG facility.
Total safety system inclusive of Special gas detection devices, Fire detector, low and high temperature transmitter/ gauges, Pressure transmitters, level transmitter/gauge,fire and flame arresters etc. as per PESO/ PNGRB T4S/SMPV/GSR-2016/ IEC/ ATEX / other international latest guidelines for LNG facility.
MECHANICAL PIPING WORKS Design, Engineering, fabrication, inspection & supply of SS LNG unloading hoses including with vapour return line hose at LNG tanker unloading bay for connection of LNG tanker to unloading pump skid having design temperature range from -196°C up to +50°C. it also include carrying out non-destructive testing of each size such as radiography, hydrotesting, cleaning, air drying, installation of Interconnecting Piping system including vent pipes, fitting, flanges, gasket,tube clamps, piping support for SS & CS fittings , surface preparation, primer & painting required for pre-commissioning and commissioning service for LNG facility. LNG piping shall be vacuum jacketed double walled type. NOTE:_ 1) All piping that is a part of LNG vessel including all piping internal to the vessel, within void space, and external piping connected to the vessel up to the first circumferential external joint of the piping shall be in accordance with ASME Boiler and Pressure Vessel Code, Section VIII or ASME B 31.3 or equivalent. 2) The vendor shall ensure to design the positioning of the tank isolation valves in such a way that it can be accessable without going down to dyke area for operation.
Design, Engineering, Manufacture, Supply, inspection,testing, installation & commissioning of all type of valves including pressure safety valves for LNG facility.
INSTALLATION OF COMPLETE LCNG & LNG DISPENSING STATION Supply & installation of complete LCNG dispensing station equipments. it also include all Erection work of Tanks,fire fighting system,pumps,vaporiser,metering system,pressure reduction skid,odoriser unit incluidng with all assiociated instrumentaion and control system wiring, electrical work and their accessories to complete the LCNG station works.
GROUP-B DESIGN, SUPPLY, INSTALLATION, TESTING OF ALL EQUIPMENTS, INCLUDING ELECTRICAL , ISTRUMENTATION & UTILITY WORKS AT SONBHADRA GA TO COMPLETE THE JOB IN ALL RESPECT AND MAKE READY FOR COMMISSIONING- Scope includes system design, development of SLD,electrical wiring drawings, Panel assy with all required instrumentation & control system integration with PLC,HMI, SCADA and electrical and instrumentation system wiring in line with PESO rules/ design basis/other applicable guidelines. Scope also includes but is not limited to design, engineering, procurement of materials, inspection,Testing, fabrication,installation, testing of complete automation and supply of LNG equipments as mentioned below (From Sl No. 31 to 33) :-
UTILITY, PLC,SCADA,HMI, F&G DEVICE ALONG ASSIOCIATED ELECTRICAL & INSTRUMENTATION CONTROL SYSTEM INTEGRATION 1 No. Air compressor for utility air requirements with Air dryer and Built in air reciever of suitable capacity for catering utility air requirements in instrumentation systems along with associated automation PLC & SCADA system and supply of associated valves, fittings, double-walled vacuum jacketed pipe in line with scope of work, PJS, Datasheets & Specification attached with tender document. All work shall be in line with applicable Indian regulations and codes. Scope shall also include Design, engineering, supply of Instrumentation System Comprising of field instruments (including Gas Detectors, flame detector, spark arresters and Temperature elements for the leakage detection purpose), cables, JB, cable tray, HMI, PLC system (including provision for future LNG dispensing pump & future LNG dispenser), automation, safety interlocks, integration, erection material, etc. complete in all respects to make the complete integrated system and satisfy all applicable codes and statutory norms in india and as per drg., specification, etc. available in tender document. Scope shall also include Design , engineering, supply, installation, testing and commissioning of Electrical systems to make the electrical works complete in all respects as detailed in Process Flow Diagram, SOR, PJS / Scope of work and to satisfy all applicable codes and statutory norms in India and and as per the tender specifications. Note 1.: Bidder shall visit the site to assess the quantum of work & Site feasibility before bidding and quote accordingly. Note 2: Civil works, architectural works and structural works are excluded from the scope of the present tender. However, Vendor shall furnish the detailed construction drawings of foundations of their vessels/ equipment/ supports etc to be submitted to CLIENT/PMC for review and approval which shall be constructed by the contractor through other tender. Note 3: Vendor should supply all required instruments and control system to complete in all respects as detailed in PFD,SOW,SOR and to satisfy all applicable codes and statutory norms in India and as per the tender specifications.
ERECTION, TESTING & COMMISSIONING OF LNG STORAGE FACILITY ALONG WITH LNG & LCNG DISPENSING FACILITY AT SONBHADRA The scope of work consist of erection/ installation of all equipment ( including installation of all equipment interconnecting piping and other accessaries ) as defined under tender document. Scope also include design, engineering, procurement of materials required for fabrication, erection and carrying out site work for all mechanical, piping, electrical, instrumentation, automation, safety interlocks, PLC based control system, PLC & SCADA system etc. to complete the work in all respects including testing (as required), pre-commissioning and commissioning of the complete system.
Notes: a. Liquid Nitrogen / LNG , etc. required for pre-commissioning of cryogenic equipment is also included in the scope and quoted price. b. Transportation of LNG from terminal for first filling of storage tanks required for commissioning is also included in the scope and quoted price. c. Providing technical and liaisoning assistance to GAIL GAS LTD / EPMC for obtaining statutory approvals shall also be included in the scope and quoted price. d. Bidder to include the start-up and commissioning spares for complete system in the quoted price. However, list of spares (start up and commissioning) to be submitted at the offer stage. Minimum 200% spares gaskets and 50 % spare fasteners (at least 1 no. of each size) to be supplied as commissioning & start-up spares. e. Comprehensive operation and maintenance of the complete system including all spare parts and consumables for 2 years are in the scope of vendor. However, Comprehensive operation and maintenance Service may be extendable for another 2 years as per owner’s requirement (at sole discretion of owner) at the rates quoted by the vendor (i.e. two years comprehensive operation and maintenance inclusive of all manpower, spare parts charges, and consumables) with 5% annual escalation, at same terms & conditions. However, manpower required for money collection, billing, etc. for LNG dispensing are not in the vendor scope. f. Civil, structural and Architectural works are excluded from the supplier's scope. However, Vendor shall furnish the detailed construction drawings of foundations of their vessels/ equipment/ supports etc to be submitted to CLIENT/PMC for review and approval which shall be constructed by the contractor through other tender. g. Bidder has to quote against each & every SOR Item . No SOR Item can be left blank and/ or clubbed with any other SOR Item.
ELECTRICAL WORKS FOR LNG STORAGE FACILITY ALONG WITH LNG & LCNG DISPENSING FACILITY AT SONBHADRA
ELECTRICAL WORKS FOR LNG STORAGE FACILITY ALONG WITH LNG DISPENSING FACILITY AT SONBHADRA
415 V LT PMCC Panel
Design, engineering, manufacture, shop testing, Supply , Erection, testing & Commissioning, packing and forwarding, transportation, delivery at storage and from storage to site of PMCC Panel having feeder for VFD Board, LDBs,UPS, Jockey pumps & main Pumps etc. including spare feeders, as per P&ID & Flow diagram, shall be complete in all respect to commission the project :
415 V VFD Board
Design, engineering, manufacture, shop testing, Supply , Erection, testing & Commissioning, packing and forwarding, transportation, delivery at storage and from storage to site of VFD Board including spare feeders, as per P&ID & Flow diagram, shall be complete in all respect to commission the project :
LIGHTING DISTRIBUTION BOARD (LDB)
Design, engineering, manufacture, shop testing,Supply , Erection, testing & Commissioning of Surface/Recess mounted FLP Main Lighting Panel (MLDB-101) as per site rquirement
UPS SYSTEM
Design, engineering, manufacture, shop testing, Supply , Erection, testing & Commissioning, packing and forwarding, transportation, delivery at storage and from storage to site of following :
DISTRIBUTION TRANSFORMER
Supply, installation, Inspection, Transportation to site, erection on pole, testing and commissioning of 250 KVA 11 kv/433 V outdoor type, 3Ph, 50Hz, copper wound, Dyn11, ONAN distribution transformer complete with all accessories as per REC specification 11/1976 and/or IS 2026/1180 and VCS standard specification (VCS-SS-EL-4002 & standard datasheet VCS-DS-EL-4001) and latest amendments there of and first oil filled. Termination arrangement for HV side : HT bushing & LV side Cable end box/Terminal box of following rating (Make of Transformer shall be approved from State Electricity Board/VCS ).
Electrical Power and Control Cables
Supply , Erection, testing & Commissioning of XLPE/PVC insulated, PVC extruded sheathed, FRLS Electrical Power and Control Cables (conforming to IS:7098, 1554, 10810 and specification).
Aluminium Conductor armoured HT,LT, Control & Communication cables as per P&ID, Flow diagram and site requirement along with Cable Glands(double compression), lugs, cable tie etc.
Earthing and Lightning Protection
Design, engineering, manufacture, shop testing, Supply , Erection, testing & Commissioning, packing and forwarding, transportation, delivery at storage and from storage to site of complete earthing and lightning protection system, earth electrodes/ pit, earth main ring, earthing of electrical equipments, instrument panels, field instruments, process equipments and pipes/ flanges including marking, jumpers all associated civil work with all material and labour as per specification & IS-3043 and drawings approved by the Owner/Consultants.
Earth Pits- Copper plate Electrode with 6 mm thick chequered plate cover/SFRC(Size 600 x 550mm)
GI Strip (50X6) mm
GI Strip (25X3) mm
Copper Strip (25X3) mm
No. 8 SWG Solid GI Wire
Cu lightning rod 25 mm dia. 1800 mm long including Supply , Erection, testing & Commissioning of all hardware bare copper rope labour, test box, isolator, etc. complete as per approved drawings, specifications and directions of Engineer-In-Charge.
Advanced Maintenance Free environment friendly Earthing system consisting of 1 no. of 3mtr length, 25 mm dia UL certified earth electrode made of high tensile low carbon steel circular rods, molecularly bonded copper on outer surface (minimum copper bonding thickness-250 microns) with GI/Cu terminals to connect incoming strips, Chamber etc including Ground enhancing chemical backfill compound for earthpit, this compound shall be odourless and an inert substance. It shall be environment friendly and doesnot attack the soil or corrode the metal electrodes ,complete in all respect (Environment freindly backfill compound duly certified as per ANSI/NSF standard 60/Toxic content certificate as safe for use near potable ground water resources.
OUTDOOR LIGHTING
Design, engineering, shop testing, Supply , Erection, testing & Commissioning, packing and forwarding, transportation, delivery at storage and from storage to site lighting fixtures complete with mounting bracket, flame proof/non flame proof, control gear box as per the type of fixture, lamps etc. including civil work with pipe inserts for cables and connecting work, with all material and labour as per specifications, drawings and instruction of Engineer-in-charge. Work to be completed in all respects.
Flame proof integral/ Non integral well glass type fixture with 72W LED lamp with flame proof control gear box/JBs(four way) and shall be suitable to fit on building/ structure roof/pole (Make CGL model no.FWL 1212IH/B 72W or equivalent) .
Street lighting pole 6mtr high GI octagonal pole complete with bracket, GI clamps for fixing flame proof control gear box as per standard drawing (GGL/SD/05/E9/77/04) & specification (GGL/TS/05/E9/077B).( Make shall be from approved venor list)
Flame proof non integral flood lighting type fixture with 150W LED lamp and shall be suitable to fit on building/ structure/pole with ON/OFF switch on controlgear . ( Make CGL or equivalent) .
Non Flame proof non integral flood lighting type fixture with 150W LED lamp and shall be suitable to fit on building/ structure/pole and shall be suitable for movement in vertical and horizontal direction (search light, Make CGL or equivalent ) .
Supply and fixing of Surface mounted 15 Watt LED light fitting of approved make complete with all accessories such as LED module, heat sink, diffuser/Reflector and driver set. Havells 15 W Edgepro Neo Surface Round LED Down Light or equivalent
Air Conditioners
Design, engineering, shop testing, Supply , Erection, testing & Commissioning, packing and forwarding, transportation, delivery at storage and from storage to site latest model (5 stars BEE certified ,Inverter AC) 2.0 T split AC complete with remote, MS Stand for outdoor unit etc.
Supply, Erection, testing & Commissioning of Flame Proof Welding Socket including structure,Civil Foundation and hardware etc complete in all respect.
Flame proof type 63 Amp. Welding socket
UPVC Pipe
Supply , Erection, testing & Commissioning of following sizes of UPVC Pipe
Cable Tray
Supply, Erection, testing & Commissioning of following Hot Dip Galvanized Ladder/Perforated Type cable trays (as per IS 2629) including tray cover, bends, tee, crosses, horizontal and vertical splices , structural support(suitable for three/four tier),hardware,civil work etc,complete in all respect.
Perforated type, made from 50mm height and 2.5 mm thick sheet steel & galvanized (86 microns) of following sizes.
150mm wide
300mm wide
Erection Material
Supply , Erection, testing & Commissioning of MS base frame support for switch gear and bracket for misc.electrical equipment,cable and cable tray support out of roled MS section,pipes,plates etc including welding, bolting,reveting,Supply , Erection, testing & Commissioning of necessary anchor bolts and grouting etc Supply , Erection, testing & Commissioning of paints applying one coat of anti rust primer two finish coats of approved synthetic enamel paints including bracking walls, floors etc for structure as required including Supply , Erection, testing & Commissioning of all GI hardware materials including all labour and materials complete as required and the direction of Engineer-in-charge
Supply, Erection, testing & Commissioning of Stainless steel type Eye wash shower along with necessary clamp, bolts and consumables
Supply of stainless steel Eye wash Shower Complete work of supply & installation including Design, Engineering, Manufacturing, Testing, Inspection, Packaging, Forwarding, Transportation to store, of Eye Wash shower pedestal mounted along with supply & laying of required GI Heavy Pipes, fittings Isolation valves , etc but not limited to, the following items in accordance with relevant specifications indicated in scope of work, SCC, drawings, specification and instructions of Engineer-in-charge and as per all provisions of the CONTRACT DOCUMENT. Supply & laying of GI Pipe (Heavy Grade ) of Size (25 NB) minimum,Fittings,isolation valves for water connection to the Eye Wash Shower (Near Odorising Skid) from the avaialable nearest tapping point of Portable water are deemed to be included in the quoted price.
Supply , Erection, testing & Commissioning of Insulating Mats (as per IS:15652 - 2006) of 1000mm width, for maintenance of electrical equipment in substation/PMCC/MCC as required
3.3 KV grade of 2.5 mm thick
Telephone & LAN
Supply, Erection, Testing and Commissioning of following items at site as per specification :
Telephone sockets (Piano reed Type) in recess PVC conduit including PVC conduit,telephone socket,cable,accessories etc as required.
LAN sockets in recess PVC conduit including PVC conduit,telephone socket,cable,accessories etc as required.
Four pairs,0.61mm, Telephone Cable/Wire, including accessories etc as required.
UTP cable (CAT 6), Make : D Link/Amp/Lucent
Main Distribution Frame - 12 pair
LAN switch with single incomer and min 10-port out going complete in all respect.
Supply & Construction of Cable Pit of all side brick wall (230mm th) with SFRC cover of Size
500 mm X500 mm (of inside clearance) X 600 (Depth)
750 mm X 750 mm (of inside clearance) X 800 mm (Depth)
1000 mm X1000 mm (of inside clearance) X 1000 mm (Depth)
Gas Engine Driven Generator Set (GEG Set) Design, Engineering, Manufacturing, Assembly, Testing at shop, Packing, Supply, Delivery at site, erection, testing and commissioning of 160 kVA(prime rating), 415 V, 50HZ, 3 phase, Radiator Cooled Silent GEG Sets with common base frame, plates & supporting structure including Exciter, AVR, Engine Panel, Generator Control & Monitoring Panel, AMF Panel , Annunciator, Interconnection power & control cables, Relays, Meters , silencer,acoustic enclosure , stack with structure , Anti Vibration Mounting Pads, & consumables such as coolant, fuel oil for testing by client at works & at site, commissioning with performance guarantee test CPCB -4 compliant and all other items as per Tender Specification and with all auxiliaries and accessories as required for smooth running of the DG set as per the specification with two year post warranty period . The above ratings are at 50 degree ambient temperature. It includes supply of suitable flow meter for measuring gas consumption by GEG set.
Note A 1) The quantity given above against individual items are tentative and shall not be considered to be binding. 2) All the items required to complete the work shall be the scope of Supply , Erection, testing & Commissioning of contract only 3) Supply , Erection, testing & Commissioning means Supply , Erection, testing & Commissioning of items including all erection accessories as defined above.
NOTE B i) The bidder must indicate currency(ies) against each item quoted of the SOR ii) The total amount shall also be given by the bidder in the quoted currency(ies)
ALL STATUTORY APPROVALS- All works relating to statutory approvals of the installation from competent authority like Electrical Inspectorate, CEA, DGMS, SEB,PESO etc. including carrying out of all required modifications in design / Manufacturer / Installation to meet the requirement of Indian Electricity rules,PESO and other statutory regulations in force, carrying out necessary paper work and liasion with the authorities to obtain all necessary clearances for Loading,Transportation,Unloading,Erection,Commissioining and charging of installation as per relevant national standards. However the official fees towards the approvals shall be reimbursed by GAIL GAS on the recommendation of PMC/EIC/GAIL GAS rep/GAIL GAS GA Incharge..
GROUP-C COMPREHENSIVE OPERATION AND MAINTENANCE SERVICE FOR LNG & LCNG STORAGE FACILITY
Comprehensive Operation and Maintenance service for LNG & LCNG storage facility along with LNG & CNG dispensing facility at Sonbhadra will be for a period of two year. However, comprehensive operation and maintenance service may be extendable for another 2 years as per owner’s requirement (at sole discretion of owner) at the rates quoted by the vendor (i.e. Two years comprehensive operation and maintenance inclusive of all manpower, spare parts charges and consumables) with 5% annual escalation at same terms and conditions.
Operation and maintenance of LNG STORAGE FACILITY ALONG WITH LNG & CNG DISPENSING FACILITY AT SONBHADRA for PREVIOUS LINE ITEM
Providing manpower consisting of 2 No. Engineer per day (operation + maintenance) (General Shift of 8 hrs) for a minimum period of 2 year from commissioning for continuous normal operations and maintenance at SONBHADRA. Rate to include lodging, fooding, transportation, salaries, allowances, medical, insurance and all other incidental charges etc.
Operation and maintenance of LNG STORAGE FACILITY ALONG WITH LNG & CNG DISPENSING FACILITY AT SONBHADRA Lumpsum per shift (2 engineer x 1 shifts for two year)
Providing manpower consisting of 6 Technicians (operation + maintenance) (2 Technicians in 8 hrs shift each) for a minimum period of 2 year from commissioning for continuous normal operations and maintenance at SONBHADRA. Rate to include lodging, fooding, transportation, salaries, allowances, medical, insurance and all other incidental charges etc.
Operation and maintenance of LNG STORAGE FACILITY ALONG WITH LNG & CNG DISPENSING FACILITY AT SONBHADRA. (2 Technician x 3 shifts per day for two year) Rates to quted for per Shift/technician.
Comprehensive maintenance charges (excluding manpower) of the entire system (LNG STORAGE FACILITY ALONG WITH LNG & CNG DISPENSING FACILITY AT SONBHADRA) including all spare parts and consumables for below mentioned years are in the scope of vendor. NOTE:-Comprehensive maintenance charges for entire LNG & LCNG facilities including all spare parts and consumables in the bidder scope during warranty periods i.e 12 months from the date of commissioning.
Comprehensive maintenance charges For 1st year after completion of warranty.
Note: Comprehensive maintenance (excluding manpower) as per above SOR may be executed by GAIL Gas and Comprehensive Operation and Maintenance service may be discontinued at any point of time with at least one month advance notice to the bidder. Only one of Comprehensive Operation and Maintenance service (including manpower deployment) or Comprehensive maintenance charges (excluding manpower) shall be paid to the bidder at a time.
Stamping arrangements for the LNG & CNG dispenser
Stamping & necessary certification for the dispenser from concerned Weights & Measures Authority is included in AMC of bidder. Renewal of Validation of this certificate annually is also included in bidders scope of work.
TRAINING OF 5 Nos. OWNER'S EMPLOYEES FOR OPERATION AND MAINTENANCE OF THE SYSTEM
Bidder shall provide detailed training to owner's employees/client's personnels for the all new installation to enable them to operate the system effectively for 7 days.
GROUP-D SUPPLY , ERECTION, TESTING & COMMISSIONING OF FIRE FIGHTING SYSTEMS Note: Items are minimum tentative requirements for design of suitable Fire water system and network. The vendor is responsible to design and provide the adequate fire Fire water systen and network for the facility. All items required for adeqaucy of fire fighting system is in Vendor Scope. The vendor shall design and provide the design calculation for adequacy of fire fighting system as per requirement of relavant standards (OISD/PNGRB etc.)
SUPPLY, ERECTION, TESTING & COMISSIONING OF UNDER GROUND FIRE WATER TANK Design, fabrication, laying/ erection, welding, calibration,logo plate marking, testing, surface preparation & painting including with internal & external, fabrication of all tankage work including with all nozzles & apparantues of the following components of the Under ground tanks as per ASME SEC-VIII Div. I latest Edition. Rates to include supply of plates, cutting, Plate Jig and fixtures for holding the plates as per the approved drawing, squaring, making V grooves wherever required, marking the plates for identification, lifting & placing the plates in position by any approved methods and welding complete as per specifications. Rate to include Non-destructive testing(NDT)/Hydrotest test of tank. NOTE: 1) For fabrication details reference shall be made to technical specifications and approved vendor drawings. In case of any discrepancy between technical specification and drawing, the technical specification shall be taken as binding on the contractor. 2) Design / Drawings approval shall be as per technical specification. 3) Size 7.5 m length x 3.5 m Dia.( TANK STORAGE NOMINAL CAPACITY- 50 KL) 4) Material of Tank shall be IS 2062 Gr. B/BR 5) Under ground tank shall be designed with boot type at tank bottom and tank shall be designed for installation two nos. Self priming vertical centrifual pumps. 6) Tank fabrication shall including with pump base plate,blind flanges,matching flanges , fastners and other required gaskets for complete the job. 7) Tank Boot distance will be approx. 600 mm+Nozzle projection to be considered as 600mm form top of tank and other tank dia. & length will be finalized during tank detail engineering. 8) Vendor should include Level transmitter/switch, Pressure gauge at discahrge, pressure switch, strainers, reducer and all other flanges to complete the job work as mentioned in the Scope.
SUPPLY, INSTALLATION, TESTING & COMISSIONING OF BORWELL PUMP FOR FILLING OF FIRE WATER TANK
Design, engineering, Inspection, testing and supply of borewell type water pump including with Loading,Transportation along with accessories from Designated vendor facilities to site, it also include Erection, Installation and commissioning of borewell pump unit and their accessories complete and connected by a coupling. Capacity of Pump: 15 m3/hr. Inlet Pressure: 0.1 kg/cm2(Min.) / 1.9 kg/cm2-g(Max.) Differential pressure:6 kg/cm2-g
SUPPLY, INSTALLATION, TESTING & COMISSIONING OF FIRE WATER ELECTRIC MOTOR DRIVEN SELF PRIMING TYPE VERTICAL PUMP.
Design, engineering, Inspection, testing and supply of self priming type fire water main vertical pump including with Loading,Transportation of Electric motor driven vertical type casing centrifugal pump and accessories from Designated vendor facilities to site, it also include Erection, Installation and commissioning of centrifugal pump unit and their accessories complete and mounted on a common structural base plate with foundation complete with control panel, LCP inbuilt/separate, cooling system, matching flanges. supply of all accessories including Instruments & control cables, glands, Nuts & foundation bolts, gaskets etc. Capacity of Pump: 36 m3/hr. Inlet Pressure: 0.1 kg/cm2(Min.) / 1.9 kg/cm2(Max.) Differential pressure:8.4 kg/cm2 NOTE:-Pump shall supplied with complete Motor, switch gear devices,LCP and Auto switch over logic control mechanism from Pump-1 to pump-2 as per control philosphy to be decided during detail engineering.
ELECTRIC MOTOR JOCKEY PUMP
Design, Engineering, Manufacturing, Supply, Inspection, Erection and commissioning including packaging and forwarding, insurance, handling and unloading at site of Centrifugal pump including electric motor, Cable, common base frame, matching flanges (conforming to IS:6392 table - 17), SS bolts, nuts, gaskets, coupling, coupling guard, foundation bolts, nuts and gaskets, electrics, instrumentation, cable laying, starting panels with soft starter, consumables, compulsory erection & commissioning spares, first fill of lubricants/consumables, special tools tackles, configuration, interfacing, integrated testing & commissioning as per job specifications and special instructions enclosed. The pump shall be started and stopped automatically through pressure transmitter. Jockey Pump Capacity: 5 m3/hr Head : 88 mwc Motor KW : Pump shall supplied with complete Motor, switch gear devices,LCP and Auto switch over logic control mechanism from Pump-1 to pump-2 as per control philosphy to be decided during detail engineering.
Supply of Drain Pump for Dyke Area to drain the fluid inside the dyke area of suitable capacity with All control mechanism.
HYDRANT SYSTEM Complete work of supply & erection including Design, Engineering, Manufacturing, Testing, Inspection, Packaging, Forwarding, Transportation to store, gaskets, fasteners, nuts & bolts, etc but not limited to, the following items in accordance with relevant specifications indicated in scope of work, SCC, drawings, specification and instructions of Engineer-in-charge and as per all provisions of the CONTRACT DOCUMENT.
Supply & Erection of 2 way stand post type hydrant with two nos. single outlet 100 mm inlet bronze landing valve (conforming to IS : 5290 : 1993 - type -A) with matching flanges (Conforming to IS : 6392 Table-17 / ANSI B 16.5), with control fitted with 63 mm dia instantaneous female coupling on the outlet complete with orifice flange as required for network pressure ranging from 9 to 10.5 Kg/cm2, blank cap and chain. bolts, nuts and gaskets, etc., complete as per data sheet & technical specification . (1 set consists of 2 nos of single valves with stand post & matching flange 4" size, gaskets, nut & bolt all complete). The assembly shall be suitable for direct erection over companion flange on branch outlet from main header. Handling including lifting and transportation from Owner's/ Contractor's own storage yard to work site and installation by bolting, threading or welding,including insertion/ erection of matching companion flanges, gaskets, fasteners, nuts & bolts, etc supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of Engineer-in-charge including servicing/ cleaning wherever requried.
Supply & Erection of 2580LPM stand post type water cum foam monitor (UL Listed / FM Approved) as per Data sheet & Technical Specification with jet / spray nozzle with drain provision and all other accessories including suitable orifice plate for network pressure ranging from 8 to 10.5 Kg/cm2 and matching flanges of 4" size confirming to IS: 6392 Table - 17, bolts, nuts and gaskets complete including painting as specified & directed by EIC. Handling including lifting and transportation from Owner's/ Contractor's own storage yard to work site and Erection by bolting, threading or welding,including insertion/ erection of matching companion flanges, gaskets, fasteners, nuts & bolts etc supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of Engineer-in-charge including servicing/ cleaning wherever requried.
Supply & Erection of FRP fire hose cabinet suitable for accommodating 2 nos of 15 mtrs long canvas hose with coupling, branch pipe and nozzle for external hydrants with double glass door, lock & key including outdoor mounting arrangement complete as specified. Necessary hangers and brackets for hose, nozzle and branch pipe or universal branch pipe to be provided within the cabinet. Provision for putting key of the cabinet shall also be provided.Handling including lifting and transportation from Owner's/ Contractor's own storage yard to work site and Erection of FRP fire hose cabinet including supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of Engineer-in-charge including servicing/ cleaning wherever requried.
Supply of 63 mm dia 15 m long RRL Hose including gunmetal male and female instanteneous type coupling , machine wound with GI wire complete in all respects. Hose to IS:636 type A, UL Listed / FM Approved and coupling to IS:903:1984 with ISI certification. (One set consists of 2 nos each of 15m length)
SUPPLY, ERECTION, TESTING, COMMISSIONING OF MEDIUM VELOCITY WATER SPRAY SYSTEM Design, Engineering, Supply, Inspection, Erection, testing & commissioning of MVWS system at suitable height as per NFPA-15/TAC/NBC guidelines comprising manual & motor operated valve, water spray system piping, PG, strainers, supports, fittings.Pipes & fittings as per PMS (Piping Material Specification) painting of pipes etc. complete in all respect in accordance with OISD / TAC/NBC requirement and schematic drawings of area enclosed. Sufficient number of drain points along with isolation Ball Valves to be provided as per requirement.contractor to furnish Complete techincal details including preparation and getting approval of GA drawing of the system. Complete work includes Handling including lifting and transportation from Owner's/ Contractor's own storage yard to work site and installation & commissioning of MVWS by bolting, threading or welding,including supply of gaskets, nuts & Studs, etc. and insertion/ erection of the same on either side of flanged valve at all elevations & painting etc. Supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of Engineer-in-charge including servicing/ cleaning wherever requried. Note: Tenderer shall include cost of all items viz. Line Pipe, flanges, fittings, pressure guage,etc. while quoting for item no. 7.1. Battery limit of the job shall start from the downstream of Remote Operated Ball Valve & manual valve with complete piping.
MVWSS(Medium velocity water spray system) for TWO Nos. LNG Tanks, High pressure Pumps, PRS Skid & LNG Pump skid as per the schematic drawings enclosed
Design, Engineering, Supply, Erection, Inspection, Testing & commissioning of Motor Operated Ball Valve flanged end raised faced full bore as per API 6D/ISO 14313 Body material Carbon steel actuated by a) automatically operation mode through respective area LEL detectors), (b) Manual / remote operation and (c) Local Manual operation including supply & erection of matching flange, gaskets, nuts & Stud,fittings, associated piping confirming to PMS, painting etc. all complete as per the specification, Technical Data Sheets, P&ID, drawings, standard specification, codes and directions of Engineer-in-Charge. Wiring from LEL output to MOV panel & valve body including MOV panel shall be in the scope of work under this item. The work shall be completed in all respect as per drawings ,technical specification and direction of the Engineer-in-Charge.
4" Dia ANSI class 150#
Supply & erection of medium velocity fixed water spray nozzles along with matching reducing TEE to connect with water spray ring including transportation, inspection, testing & commissioning to worksite, cutting of pipes, welding / connecting to pipe, performance testing of the system, flushing etc. conforming to data sheets, specifications and directions of Engineer-in-Charge.For following capcity of Medium velocity Water Spray Nozzles (K Factor of Nozzle - 22 to 102).
SUPPLY & ERECTION OF PIPE SUPPORTS FOR MVWSS(Medium velocity water spray system) Supply,Fabrication and erection of pipe/ equipment supports (for all sizes/ thickness), sheds fabricated from structural steel sections consisting of MS rounds, angles, channels including cutting to size, drilling, welding, fixing and welding to insert plates in RCC structural members including shoes, pipes, cradles, turn buckles, T-posts for all types of guides, anchors, special supports for cold/hot insulated pipes etc. if applicable, all necessary equipment, consumables, labour etc. for completing all works including supply of bolts, nuts, washers, U-clamps etc. as required for supporting to complete the work including surface preparation by sand blasting confirming to Swedish Standard SA 2½ for painting, supply and application of 1st coat of Inorganic Zinc Silicate 75 microns DFT , 2nd coat of Intermediate of Epoxy High Build Micaceous Iron Oxide(MIO) 100 microns DFT, 3rd coat Finishing paint of Acrylic Polyurethane 40 microns DFT and 4th coat Finishing Paint of Acrylic Polyurethane 40 microns DFT(Total DFT=255 microns minimum) of approved colour as perDrawings, Specification, Standards, other provisions of Contract and instruction of Engineer-in-Charge.
HIGH EXPANSION FOAM GENERATORS
Complete work comprising of Design, Engineering, Supply, Inspection, Erection, testing & commissioning of Water Turbine Powered based High Expansion Foam Generators (Fixed Type) with by-pass system along with inlet coupling & pressure gauge, Fixed Inline foam Inductor ,Foam pick up tube, strainer & ball valve complete as per the technical specificatrion. The Generator shall meet the stipulations of OISD / technical specification.
Complete work comprising of Design, Engineering, Supply, Inspection, Erection, testing & commissioning of Water Turbine Powered based High Expansion Foam Generators (Portable Type) along with by-pass system inlet coupling, portable type Inline Foam Inductor, Foam pick up tube, strainer & ball valve complete as per the technical specificatrion . The Generator shall meet the stipulations of OISD / technical specification.
SUPPLY & ERECTION OF ITEMS/COMPONENTS RELATED TO FIXED FOAM SYSTEM
Foam Solution per tender spec. confirming to IS-4989 Part-II & UL listed, 3% concentrate filled in 200/210 ltr HDPE barrels.
M S stand with cover/ hood for Keeping the out door foam solution cans one over one.
MECHANICAL WORKS FOR FIRE FIGHTING NETWORK IT INCLUDES DESIGN, ENGINEERING, CONSTRCUCTION, ERECTION, INSPECTION & TESTING OF FIRE WATER NETWORK FOR 4" / 6'' LINE FOR ABOVE GROUND
SUPPLY OF PIPES: Complete work of supply of ERW pipes, including all taxes, duties, transportation and inspection charges but not limited to, the following items in accordance with relevant specifications, drawings, specification and instructions of Engineer-in-charge and as per all provisions of the CONTRACT DOCUMENT.
FABRICATION, ERECTION, INSTALLATION, PAINTING AND TESTING OF Above Ground pipes: Supply of materials , transportation including loading, unloading, handling of materials from Contractor's stock yard(s)/ work site(s)/ work shop(s) including arranging all necessary storage area(s) thereof, as required, equipment, consumables as defined in Contractor's scope of supply and their transportation to the work site(s); performing all under ground piping fabrication works including cutting,edge preparation (inclusive of grinding the edges of pipes, fittings etc. to match with the matching edges of uneven/ different thickness wherever required) including, fit up, bending, pre-heating wherever required, welding, threading /tapping etc. hook-up with, existing header, equipments etc, fittings of all sizes i.e.elbows, reducers, tees, 'blind flanges, including fixing of all types of gaskets , bolts, studs and nuts of all sizes; Erection of pipes of all types and thickness over sleepers, overhead on racks and at all elevations; hook-up with, existing header, equipments etc, fittings of all sizes i.e.elbows, reducers, tees, 'blind flanges, including fixing of all types of gaskets , bolts, studs and nuts of all sizes; cleaning and flushing, carrying out hydrostatic test at 15 kg/cm2 (g) (minimum 1.50 times the design pressure) ,carrying out 10% non-destructive testing of each size such as radiography by gamma ray, magnetic particle, liquid penetration etc., pre-commissioning and commissioning; surface preparation, primer, painting complete of pipeline with fittings as per VCS painting specification. Painting to be done by spray only, clean-up and restoration of site, preparation of as built drawings, documents and project records; transportation of surplus free issue materials to Owner's designated place(s); completing all works in all respects as per the AFC drawings, specifications, standards and other provisions of Contract and instruction of Engineer-in-Charge. Supply of paints, solvents and primers , preparation of surfaces by sand/grit blasting using one of the abrasives and application of Zinc Ethyl Silicate Primer (P1- One coat @ 75 microns DFT / coat), Two pack epoxy – polyamid mio Intermediate / undercoat paint (U1- One coat @ 100 microns DFT/coat minimum) and Two pack aliphatic acrylic polyurethane finish paint ( F2-Two Coats @ 40 microns DFT /coat minimum) suitable for normal corrosive painting environment as defined in contract document. Identification, lettering/ numbering, colour coding and colour bands as per Industry Quality Control manual etc. as specified including rub down and touch up of shop primer or scrapping of shop primer wherever required and providing of scaffolding for all heights, labour, materials, tools and tackles, consumables, supervision etc. to complete the work in all respect as per Specification, Drawings,Standards and instruction of Engineer-in-Charge. Painting shall be done by spray only. NOTE:_ Supply of all balance materials required for completion of job in all respect beyond as mentioned in SOR line items including with all equipment, consumables as defined in Contractor's scope of supply.
6 INCH, IS: 1239,Thk.- Heavy
4 INCH, IS: 1239,Thk.- Heavy
3 INCH, IS: 1239,Thk.- Heavy
2.5 INCH, IS: 1239,Thk.- Heavy
2 INCH, IS: 1239,Thk.- Heavy
1.75 INCH, IS: 1239,Thk.- Heavy
1.5 INCH, IS: 1239,Thk.- Heavy
1 INCH, IS: 1239,Thk.- Heavy
3/4 INCH, IS: 1239,Thk.- Heavy
SUPPLY OF PLANT PIPING (UNDER GROUND) SUPPLY, FABRICATION, ERECTION, INSTALLATION, WRAPPING & COATING AND TESTING OF PIPING : Complete work of supply of ERW pipes, including all taxes, duties, transportation and inspection charges but not limited to, the following items in accordance with relevant specifications indicated in scope of work , drawings, specification and instructions of Engineer-in-charge and as per all provisions of the CONTRACT DOCUMENT.
FABRICATION, ERECTION, INSTALLATION, PAINTING AND TESTING OF UNDER GROUND PIPES: Supply of materials , transportation including loading, unloading, handling of materials from Contractor's stock yard(s)/ work site(s)/ work shop(s) including arranging all necessary storage area(s) thereof, as required, equipment, consumables as defined in Contractor's scope of supply and their transportation to the work site(s); performing all under ground piping fabrication works including cutting,edge preparation (inclusive of grinding the edges of pipes, fittings etc. to match with the matching edges of uneven/ different thickness wherever required) including, fit up, bending, pre-heating wherever required, welding, threading /tapping etc. hook-up with, existing header, equipments etc, fittings of all sizes i.e.elbows, reducers, tees, 'blind flanges, including fixing of all types of gaskets , bolts, studs and nuts of all sizes; Cleaning and flushing, carrying out hydrostatic test at 15 kg/cm2 (g) (minimum 1.50 times the design pressure) ,carrying out 10% non-destructive testing of each size such as radiography by gamma ray, magnetic particle, liquid penetration etc., pre-commissioning and commissioning; clean-up and restoration of site, preparation of as built drawings, documents and project records; transportation of surplus free issue materials to Owner's designated place(s); completing all works in all respects as per specifications, standards and other provisions of Contract and instruction of Engineer-in-Charge. Job also includes trenching to all types of soil to specified depth, laying the already wrapped and coated pipes, back filling the trenches with available approved soil and also laying the pipes through hume pipes/culverts. Cost of wrapping as per IS: 10221 to be included in the cost including supply of wrapping materials. Cost of supply of hume pipes for road crossing also to be included. NOTE:_ Supply of all balance materials required for completion of job in all respect beyond as mentioned in SOR line items including with all equipment, consumables as defined in Contractor's scope of supply.
6 INCH, IS: 1239,Thk.- Heavy
4 INCH, IS: 1239,Thk.- Heavy
SUPPLY AND ERECTION OF VALVES Complete work of supply & erection of valves including Design, Engineering, Manufacturing, Testing, Inspection, Packaging, Forwarding, Transportation to store, supply and erection of matching companion flanges, gaskets, fasteners, nuts & studs, etc. but not limited to, the following items in accordance with relevant specifications indicated in scope of work, drawings, specification and instructions of Engineer-in-charge and as per all provisions of the CONTRACT DOCUMENT.Handling including lifting and transportation from Owner's/ Contractor's own storage yard to work site and installation of all types of valve by bolting, threading or welding,including supply of gaskets, nuts & studs, etc. and insertion/ erection of the same on either side of flanged valve at all elevations of pipe sleepers, supports or overhead on racks, equipments nozzle, pumps & painting etc. supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of Engineer-in-charge including servicing/ cleaning of valves wherever requried.
Size - 6 INCH, Rating - 150
Size - 4 INCH, Rating - 150
Size - 3 INCH, Rating - 150
Size - 2 INCH, Rating - 150
Tripple Offset Butterfly Valves as per details below:
Size - 4 INCH, Rating - 150
Ball Valves as per details below:
Size - 1 INCH, Rating - 150
Size - 3/4 INCH, Rating - 150
Non Return Valves as per details below
Size - 4 INCH, Rating - 150
Size - 2 INCH, Rating - 150
SUPPLY & ERECTION OF Y /T TYPE STRAINER Design, Engineering, Manufacturing, Testing, Inspection, supply & erection including Packaging, Forwarding, Transportation, supply and erection of matching companion flanges, gaskets, fasteners, nuts & Stud , etc. to store of "Y / T" type strainer with cast Steel body & SS strainer as per approved Drg.,/ Data Sheet/ PJS etc but not limited to, the following in accordance with relevant specifications , drawings, specification and instructions of Engineer-in-charge and as per all provisions of the CONTRACT DOCUMENT as per details below. Handling including lifting and transportation from Owner's/ Contractor's own storage yard to work site and installation & commissioning of "Y / T" type strainer with cast Steel body & SS strainer by bolting, threading or welding,including supply of gaskets, nuts & bolts, etc. and insertion/ erection of the same on either side of flanged valve at all elevations of pipe sleepers, supports or overhead on racks,pumps & painting etc. supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of Engineer-in-charge including servicing/ cleaning wherever requried as per details below.
6" T/Y Type Strainer - 150#
4" T/Y Type Strainer - 150#
3" T/Y Type Strainer - 150#
SUPPLY & ERECTION OF FITTINGS
Complete work of Supply & Erection of Fittings (150 Class) including transportation to store and inspection charges but not limited to the following items in accordance with relevant Specifications and instructions of EIC and as per all provisions of the CONTRACT DOCUMENT.Handling including lifting and transportation from Contractor's own storage yard to work site of all types and sizes, erection on pipelines, at all locations (a/g and u/g ) including alignment, fit-up, welding, including supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of Engineer-in-charge.
90º Elbow, Nominal size - 6 INCH
90º Elbow, Nominal size - 4 INCH
90º Elbow, Nominal size - 3 INCH
90º Elbow, Nominal size - 2 INCH
Equal Tee, Nominal size - 4 INCH
Equal Tee, Nominal size - 6 INCH
Reducing Tee, Size-4x 2 inch
Reducing Tee, Size-6 x 4 inch
Reducing Tee, Size-4x 3 inch
Ecc. Reducer, 6x 4 Inch
Ecc. Reducer, 3 x 2 Inch
Ecc. Reducer, 3 x 1.75 Inch
Con.Reducer, 2 x 1.75 Inch
Socolet, 3/4"
SUPPLY AND ERECTION OF BLIND FLANGES RATING 150# WITH GASKETS , STUDS & NUTS Complete work of Supply & erection of Blind Flanges alongwith companion flange including all taxes, duties, transportation and inspection charges but not limited to, the following items in accordance with relevant specifications indicated in scope of work indicated in SCC, drawings, specification and instructions of Engineer-in-charge and as per all provisions of the CONTRACT DOCUMENT.Handling including lifting and transportation from Contractor's own storage yard to work site of all types and sizes of flanges erection on pipelines, at all locations (a/g and u/g ) including bolting, insertion of gaskets, alignment, fit-up, welding, including supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of Engineer-in-charge. Note: Individual number of flanges shall be counted for payment purpose.
Size - 4 INCH, Rating - 150
Size - 6 INCH, Rating - 150
Size - 3 INCH, Rating - 150
Size - 2 INCH, Rating - 150
Size - 1 INCH, Rating - 150
SUPPLY AND ERECTION OF WNRF / SORF FLANGES WITH GASKETS, STUDS & NUTS
Size - 4 INCH, Rating - 150
Size - 6 INCH, Rating - 150
Size - 3 INCH, Rating - 150
Size - 2 INCH, Rating - 150
Size - 1 INCH, Rating - 150
Size - 3/4 INCH, Rating - 150
Note : Length of pipes, vlavles & fittings are tentative it may vary during execution of work. Vendor to arrange the same to complete the job in all respects.
DESIGN, ENGINEERING, SUPPLY, HANDLING, TRANSPORTATION, INSTALLATION, TESTING & COMMISSIONING OF HIGH PRESSURE CLEAN AGENT (INERT GAS) FIRE SUPPRESSION SYSTEM Clean Gas Fire Suppression Centralised System (Inert Gas High Pressure) complete with required accessories with main and standby bank of cylinders & each cylinder filled with Clean agent Fire extinguishing Agent (Inert Gas) as Main Bank and Standby Bank (As per NFPA 2001 & UL Listed / FM / VDS / LPCB approved) with Pressure Switch & Locking Device, Discharge Nozzles designed to provide the proper flow rate and distribution of Clean Agent to total flood the hazard area: 180 deg. / 360 deg. ( As per NFPA 2001 & UL Listed / FM / VDS / LPCB approved ), ASTM A106 Gr. B Piping, fittings & supports, etc. , Manifold fabricated from seamless pipe, A106 Gr. B having inlets with supports etc. with activation through intelligent addressable Fire Detection and Alarm System panels after receiving signals from detectors, response indicators etc. all complete supply as per approved scheme & VCS Technical Specification and instructions of Engineer-in-charge. The bidder shall include mandatory spares as described in PJS along with recommended list of spares required for 2 years trouble free operation. Inert gas shall be used as Clean Gas Agent. Complete work of supply, installation, testing, commissioning includes Handling including lifting and transportation from Owner's / Contractor's own storage yard to work site and inspection charges, installation, testing, commissioning & handing over in accordance with relevant Specifications & relevant Data Sheets indicated in PJS, scope of work, drawings, specification and instructions of EIC and as per all provisions of the CONTRACT DOCUMENT. The areas of rooms to be protected are listed below:
Control Room building as per enclosed drawing omprising Instrumentation, Scada / Telecom control Room of size 3.640m X2.440 m X 4.0 m (h), Electrical Room of Size 3.640 m X 2.370 m X 4m (h). Note - 1. Design shall be done based on largest room size with provision to discharge gas in affected room through directional valves including Room void, Ceiling Void & Floor void/ Cable trenches. Balancing of gas discharge in rooms shall be done keeping in NOAEL level as per NFPA2001.
DESIGN, ENGINEERING, SUPPLY, ERECTION, TESTING & COMMISSIONING OF FIRE DETECTION & ALARM SYSTEM FOR CONTROL ROOM BUILDING Intelligent addressable Fire Detection and Alarm System with fire alarm cum gas release panels which will also have provision to receive signals from LHD system in cable trenches, detectors, response indicators, cabling , cable trays, manual gas release switch , manual gas abort switch, hooter with flasher, manual call points etc. all complete as per approved scheme & enclosed layout plan drawings drawings. Manual call points shall be installed at strategic operating locations. Complete work of supply includes transportation to store and inspection charges but not limited to, the following items in accordance with relevant Specifications & relevant Data Sheets indicated in scope of work, drawings, specification and instructions of EIC and as per all provisions of the CONTRACT DOCUMENT. Handling including lifting and transportation from Owner's/ Contractor's own storage yard to work site and installation & commissioning of FIRE DETECTION & ALARM SYSTEM including performance testing of the system, painting etc. supply of all consumables, manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of Engineer-in-charge including servicing/ cleaning wherever required. The area of control room buildings to be protected are listed below:
Control Room building as per enclosed drawing omprising Instrumentation, Scada / Telecom control Room of size 3.640m X2.440 m X 4.0 m (h), Electrical Room of Size 3.640 m X 2.370 m X 4m (h).
DESIGN, ENGINEERING, SUPPLY, INSTALLATION, TESTING & COMMISSIONING OF LINEAR HEAT SENSING CABLE Design, supply, installation & commissioning of Linear Heat sensors for cable trenches & below false flooring comprising of linear type heat sensor cable, integration with smoke detectors & fire alarm cum gas release panel all complete as per approved scheme & enclosed drawing. Complete work of supply includes transportation to store and inspection charges but not limited to, the following items in accordance with relevant Specifications & relevant Data Sheets indicated in PJS, scope of work, drawings, specification and instructions of EIC and as per all provisions of the CONTRACT DOCUMENT. LHS shall be of Following spec. - LHS shall be used for detecting heat from a fire over its entire length. The sensor cable shall consist of a twisted pair of copper coated steel conductors covered by a temperature sensitive insulation. The LHS shall be UL/FM/LPCB/VDS approved and shall be designed for open area as well as proximity detection. LHS shall be compatible with any fire control panel that is capable of accepting contact closure type initiating devices. Linear Heat Detection System shall be used for effective activation of a warning or alarm signal indicating a condition of excessive heat or fire. In this system, each discrete addressable LHS cable zone shall report an individual alarm to the addressable fire control panel.The detector unit shall send fault signal when the LHS is damaged (Cut or damaged). The detector specification shall be as follows: - Rated Activation Temperature Tolerance : ± 5% - Temperature Rating : 68 deg C - Min. Installation operating temperature : 5`C - Application : Indoor/Outdoor - Outer Jacket Material : PVC - Conductor Material : Tinned copper clad steel - External Diameter Typical : 0.15" nominal (3.8 mm nominal) - Conductor Diameter : 0.035" nominal (.89 mm nominal) - Outer sheath Thickness : 0.020" nominal (0.5 mm nominal) - Tensile Strength : 245K PSI/Conductor - Bend Radius (Minimum) : 2.5 inches (63.5 mm) - Weight nominal per length : 0.016 lbs/ft (24 grams/m) - Conductor Resistance at 20 °C (max) : 0.058 ohms/ft 2 conductor The parameters as mentioned against each requirement are indicative and bidder has to submit the data sheet of LHS for approval of VCS during detailed engineering. Qty. of LHS shall be considered as per approved engineering drg. The areas of cable trenches/below false flooring to be protected are listed below:
Control Room building as per enclosed drawing omprising Instrumentation, Scada / Telecom control Room of size 3.640m X2.440 m X 4.0 m (h), Electrical Room of Size 3.640 m X 2.370 m X 4m (h).
SUPPLY, INSPECTION, LAYING, TERMINATION & TESTING OF FRLS CABLES Supply, inspection, laying, termination with fire alarm panel & testing of FRLS cables in control room for AC tripping, all required cable glands (Explosion proof double compression type) and consumables like ferrules, clamps, lugs, sleeves, aluminium/SS tag plates etc., clamping , ferruling, glanding of the cables, termination at both ends, including shield/drain, providing/fixing of identifying tags and megger testing and loop testing.
2 core 1.5 Sqmm copper cable
SUPPLY OF SAFETY EQUIPMENTS & HAND APPLIANCES
DRY CHEMICAL POWDER (DCP) TYPE FIRE EXTINGUISHER Supply & Installation of Dry Chemical Powder type fire extinguisher as per IS: 15683-2006 & Technical spec. suitable for inverted operation with anticorrosive treatment and hydraulically tested to a pressure of 25 kg/ sq.cm . Extinguishers externally painted with red enamel and fixed to wall with brackets complete with internal charge and spanner complete. (50 % Spare for DCP cartridge is to be supplied along with extinguishers) Complete work of supply includes transportation to store and inspection charges but not limited to, the following items in accordance with relevant Specifications & relevant Data Sheets indicated in scope of work, drawings, specification and instructions of EIC and as per all provisions of the CONTRACT DOCUMENT
4 Kg Capacity
9 Kg Capacity
25 Kg Capacity (Trolley mounted)
CO2 TYPE FIRE EXTINGUISHERS Supply & Installation of CO2 type fire extinguishers with steel cylinder with dischange valve as per Technical specification and conforming to IS:15683. Extinguisher shall be painted with red enamel paint. Complete work of supply includes transportation to store and inspection charges but not limited to, the following items in accordance with relevant Specifications & relevant Data Sheets indicated in scope of work,SCC, drawings, specification and instructions of EIC and as per all provisions of the CONTRACT DOCUMENT
Capacity 4.5 kg.
Capacity 22.5.kg.
WATER TYPE FIRE EXTINGUISHER Supply & Installation of Water Gas Catridge Type fire extinguisher as per IS: 15683-2006 suitable for upright operation with anticorrosive treatment and hydraulically tested to a pressure of 25 kg/ sq.cm . Extinguishers externally painted with red enamel and fixed to wall with brackets complete with internal charge and spanner complete. The cartridge shall be manufactured as per IS:4947-1985 and ISI marked. Complete work of supply includes transportation to store and inspection charges but not limited to, the following items in accordance with relevant Specifications & relevant Data Sheets indicated in scope of work, SCC, drawings, specification and instructions of EIC and as per all provisions of the CONTRACT DOCUMENT
9 lt. Capacity
MECHANICAL FOAM TYPE FIRE EXTINGUISHER Supply & Installation of Portable fire extinguisher mechanical form (Gas cartridge) type of 9 litres capacity with initial charge manufactured as per IS 15683 with ISI mark.The refills shall be manufactured as per IS 4989 (Part-II)- 1984 with ISI marked. The cartridge shall be manufactured as per IS:4947- 1985 with ISI mark. The extinguisher will be painted with fire red colour and will be provided with all accessories, wall mounting brackets and screws. Complete work of supply includes transportation to store and inspection charges but not limited to, the following items in accordance with relevant Specifications & relevant Data Sheets indicated in scope of work, drawings, specification and instructions of EIC and as per all provisions of the CONTRACT DOCUMENT
9 lt. Capacity
ABC TYPE FIRE EXTINGUISHER Supply & Installation of Portable fire extinguisher ABC type CO2 of 9 litres capacity with initial charge manufactured as per IS 15683 with ISI mark.The refills shall be manufactured as per IS 4989 (Part-II)- 1984 with ISI marked. The cartridge shall be manufactured as per IS:4947- 1985 with ISI mark. The extinguisher will be painted with fire red colour and will be provided with all accessories, wall mounting brackets and screws. Complete work of supply includes transportation to store and inspection charges but not limited to, the following items in accordance with relevant Specifications & relevant Data Sheets indicated in scope of work, drawings, specification and instructions of EIC and as per all provisions of the CONTRACT DOCUMENT
9 lt. Capacity
FIRE BUCKETS Supply and installation of galvenised steel set of 4 fire buckets (9 Ltrs. Cap) and confirming to IS: 2546-1974 RA2000.Buckets shall be painted with red enamel paint and fixed to suitable location . Complete work of supply includes transportation to store and inspection charges but not limited to, the following items in accordance with relevant Specifications & relevant Data Sheets indicated in scope of work, drawings, specification and instructions of EIC and as per all provisions of the CONTRACT DOCUMENT
MANUAL CALL POINTS Complete work of Design, Engineering, Supply, Handling, Transportation, Installation, Testing & Commissioning of Exproof & IP 67 Manual Call Points. The MCP shall be break Glass Type in Red Colour and are located at the following locations in the LNG / LCNG Terminal Area: (i) Security room,(ii) Loading /unloading Pump area, (iii) Truck Unloading area (iv) Outside the Dyke area towards LCNG storage tank These manual call points shall be hard wired to PLC.The scope of work also includes supply,inspection,laying,termination & testing of required quantities of cable as per MCP location along with necessary hardware or other accessories required to enhance the functionality,operation of the complete system.
INSTRUMENTATION WORKS (FOR FIRE PROTECTION SYSTEM) Complete Instrumentation work comprising of Design, Engineering, supply, erection, testing, commissioning, Inspection, Packaging, Forwarding, Transportation etc for the complete fire protection system which includes instruments (not limited to P&ID, piping GAD & other relevant documents), FRLS cables, Ex-proof JBs, Ex-proof glands,Pressure Guages,Pressure Transmiiters, Pressure Switches,Level Transmitters, SOVs, Acuators, RTD along with temp. elements,PLC,HMI and assiocaited communication cables, cable tray, U/G cable trench, canopies, earthing wire/ strip, logic / graphics development / modification as per site requirement in the PLC (common for plant & fire fighting system), etc. as per site requirement.
SUPPLY OF SAFETY EQUIPMENT Complete work of supply includes transportation to store and inspection charges but not limited to, the following items in accordance with relevant Specifications & relevant Data Sheets indicated in scope of work,SCC, drawings, specification and instructions of EIC and as per all provisions of the CONTRACT DOCUMENT
Goggles for Eye Protection from LNG Spray
Protective Apron for cryogenic liquid handling
Safety Helmet with GAIL Logo - IS-2925-1984 RA2000
Gumboots for protection during LNG Spillage
Stretcher with blanket- IS-4037-1967 RA-2001.
First Aid Box
Electrical Siren( 1 Km range) IS:1941-1976-RA2002 (Part 1)
Hand operated siren IS-6194-1971 RA- 2006
Rubber Hand Gloves IS-4770 –1991 RA-2001
Cotton Hand Gloves
Hand gloves suitable for cryogenic liquid handling,
Red & Green flag for fire drill
Portable Gas Detectors
Explosive meter
Safety tocrh
Trolley to carry the above items nozzles & branch pipes etc.
Ear Muff
Ear Plug
Fire Proximity Suit
Resuscitator
Self contained breathing apparatus with one spare cylinder (30 min. capacity)
Low Temperature Suit for handling of cryogenic liquid
Water Jel Blanket
Shock hazard charts, Equipments Standard operating procedure complete with assiociated frame and glasses.
Caution boards including Supply , Erection, testing & Commissioning of necessary clamps, bolts and other hardware.
As built Single Line Diagram complete with frame and glass including hardware etc.
Inox India Pvt Ltd (BID ID -877294)
M. P. Engineering Constructions (India) Pvt. Ltd. (BID ID -878124)
V.S.PRESSURE VESSELS & GAS PROJECTS PVT LTD (BID ID -877592)
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