Construction of draught pump station at safanagri for LIS Scheme safanagri on account of Electro mechanical components

Amount

Design, Manufacture, Supply, Installation, Testing & Commissioning of horizontal Submerged Pump set for LIS Safanagri Shopian. The pump set shall have following specifications: PUMP: - Discharge =01.00 Cusec Dynamic Head=14 Mtr. Type of pump = Horizontal Submerged Mixed Flow MATERIAL OF CONSTRUCTION: Impeller = CF8M Impeller Nut=Stainless Steel ASTM 351/CF-8M Casing lines/Wearing Ring= CF8M Impeller Shaft = Stainless Steel AISI 410 MOTOR: - Type = Three phase, squirrel Cage, Electric Induction Motor Rating = Suitable Speed = (Synchronized). Operating Voltage = 415+ 10 % Volt Frequency = 50 + 3% Hz Class of insulation = F Type of Duty = Continuous Type of enclosure = TEFC. The pump set shall be provided and fitted includes with following accessories: Cable with LT PMU, Lifting Chain- MoC: Alloy Steel-W/O GI-Lifting Chain with “Oval” Ring @ 2 m & with D/Bow Shackle @ 1 End. Third party inspection certificate from CEIL, RITES,NTH,TUV /equivalent shall be enclosed with at the time of delivery. 3rd party inspection charges are included in the cost..

Fabrication, providing, installation and testing of 200 mm Nominal Diameter 4.5 mm thick mild steel pipes for delivery piping of 02 no. pumps with long radious bends as per the following technical specifications: 1 Nominal Diameter= 200 mm 2 Thickness = 4.5 mm 3 Length of the pipe= 10 meters. 4 Type of welding = EFW Quality of MS plate to be used for manufacture = As per IS 2062 The delivery pipes shall be fitted with M.S flanges 16mm thick 04 No, washers, fasteners for end connections .The job comprises of Fabrication, providing and installation of delivery manifold fabricated out of Mild steel pipes of 200 mm dia and 6.3 mm thick. The delivery manifold shall be fabricated as per site requirement. The job includes providing and fitting of MS Flanges 03 Numbers, SS nuts , bolts of required number and size with rubber insertion cloth washers etc. The job also includes painting of the Complete structure by two coat of steel primer and two coats of blue paint

Manufacturing, providing and installation of 200 mm dia. x (PO) mm dia. and 400 mm long concentric increaser fabricated out of 6.3 mm thick Mild steel plate duly flanged on both sides. The increaser is to be fitted on the delivery side of pumping equipment. The specifications of M.S flange on Reduced and enlarged side of increaser shall be as under: - Reduced side flange: --(02 No, one number spare matching flange.) i. Material = Mild steel ii. Nominal dia. = (PO) mm as per pump outlet iii. Thickness = 16 mm b). Enlarged side flange: --(02 No, one number spare matching flange.) i. Material = Mild steel ii. Nominal dia. = 200 mm (Rising main dia.) iii Thickness = 16 mm The job includes providing and fitting of nuts-and-bolts washers etc. and painting in one coat of steel primerfollowed by 02 coats of bituminous paint. Note: PO = Pump Delivery dia

Fabrication, providing, installation and testing of 200 mm Nominal Diameter 4.5 mm thick mild steel pipes(30 meter) for Rising Main as per the following technical specifications: S.No Details Requirement 1 Nominal Diameter = 200 mm 2 Thickness = 4.5 mm 3 Length of the pipe = 30 mtr. 4 Quality of MS plate to be used for manufacture = As per IS 2062 The pipes shall be fitted with M.S plate flanges 16 mm thick and washers, fasteners for end connections. The pipes shall be painted with two coats of anticorrosive metal primer and black bituminous paint. The Job includes Fabrication, providing and fitting of 200 mm dia.Mild steel flap valve to be fitted to the Main Rising main pipe line at delivery point. The flap valve shall be fabricated out of Mild steel plate and shall be of the following specifications: - Thickness of body of flap valve = 8mm Flange thickness = 16mm Thickness of flap plate = 24mm Length of valve from upper side= 300mm Length of flap valve from lower side = 450mm The flap valve shall be fitted with Mild steel ring all along the periphery on which the flap plate shall rest. A suitable heavy duty Mild steel hinges shall be fitted on the top of the valve. The flap valve shall be painted with one coat of steel primer& two coats of bituminous paint. The job also includes providing and fitting of nuts and bolts and rubber insertion cloth washers etc

Providing, fitting, testing and commissioning of Mild Steel dismantling joint of size 200 mm dia to the delivery pipes. The job includes providing and fitting of allied fittings viz Nuts, bolts, washers, flanges, gaskets of required number and size

Providing, installation, testing and commissioning of 01 HP mono block pump motor for washing purpose of 01 cusec submersible pumping units of below mentioned specifications: Motor capacity: 01 HP Out Let: 1.0” Dia. Voltage: 200-220 V Phase: Single phase RPM : 2900 Ingress protection: IP 68 The job includes providing & fitting of 25 mm dia and 20 mm flexible pipe as suction (10 mtr) and delivery 30 (mtr), 2” nipples (2 No) and 15 Amp SS combine and 1.5 sq.mm single core copper cable (20Mtrs) long with other accessories required for the job.

Supply installation testing and commissioning of CI Reflux valve 200mm dia. ISI marked PN 1.6 generally conforming to manufacturing as per IS-5312 Part-1 of 2004 with latest amendments. The job includes fabrication of By-pass arrangement for 200 mm dia. NRV by way of: Cutting of holes at two specified spots on the delivery pipe, providing and welding of 50mm NB GI/ MS black pipe heavy class to the delivery pipe including one side flanged bends with matching flanges 4 No, ball valves -01 No. 50 mm size

a) Fabrication, providing, and Installation of gantry and working platform by way of Providing and fitting of Vertical posts fabricated out of 150 mm dia. MS pipe 6.3 mm thick 6 mtr.long (02 Posts) duly welded on sides with 450mm x 450mm,8mm thick MS Plate. The Posts shall have to be embedded up to 2 mtrs of depth in CC block of ratio 1:2:4 for the structure.The gantry is to be supported by ISA 50x5 mm and providing and fitting installation by ISMB 100 of 6 mtrs long with 2 and 1 ton chain pulley blocks of reputed make having 6 mtrs lifting capacity and suitable monorail. The job includes providing of 12 mm steel rope 25 mtrs with 10 Nos of suitable D clamps. Also fabrication of light weight ladder 13 feet long with locking arrangements b) The job comprises of fabrication of Working Plate form of Size 13 feet x 4 feet. The structure of working plate form is to be fabricated out of ISMC 100 and internally supported with the same channel at a distance of 750 mm each other. The fabricated structure shall be converted with 8 mm Chequered plate . The working plate from shall be supported by 100 mm dia MS pipe at the end up to required level. The vertical posts of the gantry as well as of working plate form shall be cross supported and horizontally by ISA 50x 5mm. The job includes fabrication of railing to the working plate from out of 50x25mm hallow rectangular pipe with 75 mm vertically supported at a distance of 750 mm from each other for both sides . The complete job is to be applied by two coats of anti corrosive metal primer and two coats of yellow and black paint c) The job further includes providing, fabrication and installation of Angle iron panel board of size 4feet by 3 feet to be fabricated of: ISA 50 x5 mm with Bakelite sheet of thickness 12mm. d) Providing of 7-Lever disc type locks 02 numbers of Link or equivalent Make e) Providing of heavy duty lifting belt 2 feet and 6 feet ( two no. each)

Providing, Installation, testing and commissioning of MUG -50 (FASD Starter) of following Specifications Power Specification: 3 Phase Volt: 410 ± 15% Volts Frequency 50 HZ Coil Voltage V Relay range 45-75A No of Phases Three Protection: Single Phase, Phase Reversal, Phase Unbalance

Providing and fitting of 3-pole 415V MCCB with thermal magnetic release having 50 kA breaking capacity (Ics= 100% Icu) (Make: L&T/Schneider or equivalent) having max. of thermal release range as under: (i) 200 A enclosure type(01 No) (ii) 100 A enclosure type(02 No)

Providing, Supply, Laying and Fitting of XLPE insulated 1.1KV 1-core 35 sq. mm armoured Aluminium cable (220 Meters) covered with suitable PVC/ rubber sleeves for cabling of electrical equipment and common main Service line. The job includes crimping of the terminal ends of the conductor with hydraulic tool and providing and fitting of required no. and size of lugs. The conductor shall be of reputed make preferably Grand lays/ Havells/Polycabe

Sign boards, Electrification of pump house and premises with inverter supply (a) Providing and fixing of 30 Watt LED Flood Lights inside pump house on 4 walls (08 No) (e) Providing of Heating points with all accessories (02 Point) (f) Wire for connecting flood lights (04 sq.mm) (g) Single core 185 sq.mm. Un armoured Aluminium XLPE cable(40 mtrs) including suitable size & rating of thimbles laying from electric transformer sub- station/main panel board to sub-main panel board or as per requirement. (i)Providing installation of 900 VA Inverter with battery (200 Amp) of reputed make( 2 numbers) along with all mounting and accessories( wheel mounted Trolley) .The job comprises of 8 lighting points of 15 w and 02 charging points along with all fittings and accessories. Providing and fitting of sign boards 02 numbers as per formate.

Earthing to electrical Equipments: Providing and Laying of Dual chemical earthing to the below mentioned equipments by way of Drilling of Bores (2No) for housing 7'x40mm thick Chemical Earthing rods preceded by filling the bore with the chemical for conductivity. The job involves providing and fixing of GI strip which shall be of size 25x6mm laid from the connecting points on the electrical equipment upto a common point and then further to earthing rods. All the electrical equipment shall be connected to the main strip by means of proper bolting arrangements. The quantity of strip required for the station shall be as per site requirement. The equipment which shall be earthed at site are given as under: - FASD starters = 2 Nos. 50 KVA capacity copper wound voltage stabilizer = 1 Nos. Motors = 2 Nos

Tool Kit: - A) The Tool Kit for maintenance shall comprise of the following and all the items as mentioned below prefabally of Taparia make: 1. D-Spanner of Size (6/7 to 44/46) (01 complete set) 2.Ring Spanner Set of Size (6/7 to 44/46) (01 complete set) 3. Cutting Pliers, 8 inch: (03 No`s) 4.Nose Pliers 8 inch: (03 No`s) 5.Screw Driver 12 inch / 8 Inch / 6 Inch/4 inch :( 02 No`s of each) 6.Hammer(Plastic and Iron), I Kg and ½ kg: (01 No each) 7. Heavy duty Pipe Wrench 18 inch&12 inch: (02 No’s each) 8. Chain tunk of size 36 Inch (02 No). 9.Universal Bearing puller (02 no.) 10.Mercury level (600mm): 02 no. 11. Outdoor Digital Amp/Volt meter 02 No. (Meco/Rishabh/ Fluke make) 12. Vernier calipers 01 no. 13. Altimeter of following specifications 4000 (Range: 0-2500mm, Resolution 1m) Make: BARIGO / HTC 14. Aluminium ladder telescopic type 15 ft The job comprises of providing of G.I Box of size 450x300x250 mm along with locking arrangement/lock. B) Supply of Fire extinguisher ABC powder type (stored pressure) of 4 kg capacity(02 N0) with following feature 1. Operating temperature 0 to 55 degrees with MAP powder complete in all respects suitable for all types of fires particularly electrical fires. 2) Wall hook and discharge pipe shall be supplied along with cylinder. C) Providing of following accessories for watch and ward staff, 1. Utensils complete set (05kgs) including pressure cooker (Prestige make) 02 nos. 5 Litre capacity each 2. Gas stove (2-burner) along with double gas connection filled and rubber hose 3. Matting 12mm thermocol 12’x12’ and excel matting 12’x12’ 01No.each 4. Single Beddings – 02 sets. (including Quilt, mattress, bed sheet, Pillow, blankets) 5. Heavy duty plastic chairs 08 nos. Including table 02 nos. (Nilkamal/ Supreme/ Samruddhi) D)Providing and laying at site of high voltage synthetic insulating mats (03 No)as floor covering around electro/mechanical for safe guarding life and limb of workmen due to possible leakage of current and short circuiting. The mats shall have the following characteristics/technical specifications: i) Confirming to IS -15652-2006 with latest amendments if any ii) Thickness- 25mm iii) Size---4x6 feet E)Fabrication & providing of MS operator sleeping / retiring bed by way of cutting and electric arc welding of mild steel angle ISA-35x35x5 with following specifications: Height of M steel bed=2.5rft Width of bed=4rft Length of bed=6rft Intermediate horizontal supporting fabricated out of ISA-35x35x5 Total length of ISA-35x35x5= 15mtrs@4kg/m=60kgs Job includes fixing of fitting of 6’ X 4’ ply board (19 mm Thick ) to bed and applying of two coats of steel primer

11 KVA Sub Station Providing, Installation, Testing and Commissioning of oil immersed naturally air cooled (TYPE ONAN) , Outdoor type, three phase, 50 Hz , 11KV/440V- 250V step down distribution transformer Aluminum Wound of 63 KVA Level-2 capacity confirming to IS-1180 .The transformer shall be provided with all necessary accessories like Breather, Horn gap, Lifting Lug, And suitable name plate duly embossed/Engraved, tap changer.The H.T transformer shall be manufactured /supplied incompliance with latest relevant IEC/IEEE/IS Standards. The technical specifications of the H. T. Transformer shall be as under. Standard :IS-1180 (Part-1) : 2014 Type : Outdoor, Oil Cooled, 3 Phase & Neutral Energy Efficiency Level 2 KVA Rating : 63 KVA Rated Voltage H.V. : 11000 Volts L.V : 415 +-10%Volt. Frequency : 50 HZ Type of cooling : Naturally air cooled Primary Winding Conductor : DPC Aluminum. Secondary Winding Conductor : DPC Aluminum The job includes providing and fitting of 3 pole 100 Amp. MCCB of breaking capacity of 50 KA with suitable no of Lugs of required Size and 185 sq.mm single core Aluminum cable of length 20 meters and testing of the equipments on full load

P/Erection of 13 Mtr long M S Tubular poles (410 - SP 33). The job also includes painting of poles in silver color over priming coat, grouting of poles in CC blocks of (1:2:4) mix, P/F of D shackles for holding cable, nuts and bolts etc. the job also includes spiral earthing of poles with GI wire.

Fabrication of rectangular transformer bed 5x6 feet fabricated out of ISMC 75 .The structure shall provided with internal support of same material/channel at a distance of 300mm from each other and shall be provided with centrally supports by ISA 50x6 mm with four supports as per drawing. Also the job includes providing of vertical Supports (02 No) fabricated out of 150 mm 6 mm thick MS Pipe of length 10 feet out of which 5 feet shall be grouted in CC blocks of (1:2:4) mix and two number supports of the bed shall be taken as two number existing HT poles. The job also includes fabrication of ladder and fencing of bed Structure. The job involves painting of the structure in silver color over priming coat

Providing and fiiting of polymer type insulators including all fittings

P/F of 8’ long ISMC 100 channels with nuts and bolts for fitment/Adjustment of link set, D/O set & lightening arrestor set etc. The job also includes painting of poles in silver colour over priming coat( for GO switch, D O set and for LA set)

P/F 3 phase 11 KVA heavy duty (G.O.) link set and lever operated mechanism, nuts and bolts and in all complete respects

P/F 3 phase 11 KVA heavy duty drop out fuse set.

P/F of 9 KV, 10 KA lightening arrestor set ( Station type )

Providing, laying, stringing and binding of conductor ACSR 0.05

Providing and fixing of D Clamps of required size with nuts and all accessories in all respects

Providing and fitting of ant climbing devices with danger plates on poles

Complete earthing of substation using suitable size and thickness Gi strip, baby insulators and GI plates ( 01 No for transformer body, 01 No for neutral and 01 No for LA set)

Providing and fitting of 3 phase 4 wire Tri vector meter with all accessories

M/S SUPREME ENTERPRISES (BID ID -2669505)