DESIGN, SUPPLY, INSTALLATION AND COMMISSIONING OF INSTRUMENTATION, PLC BASED CONTROL SYSTEM, LEAK DETECTION SYSTEM FOR LUCKNOW ATF PIPELINE AND 5 YEARS AMC AFTER COMPLETION OF DEFECT LIABILITY PERIOD

Amount

SUPPLY: LUCKNOW ATF

Pressure Transmitter

Pressure Transmitters, Range max (-1 to 5 kg/cm2); Smart type; as per tender specifications.

Pressure Transmitters, Range max (0 to 20 kg/cm2); Smart type; as per tender specifications

Differential Pressure Transmitter as per tender specifications

DPT (0 to 3 Kg/ cm2) as per tender specifications

Temperature transmitter

Temperature Transmitter with duplex RTD, Thermowell & Cable glands, Range max (0 to 100 0C ) Smart type; as per tender specifications

Temperature Transmitter with surface mounted duplex RTD,Weld pad and dual sensors & Cable glands, Range max (0 to 100 0C); Smart type; as per tender specifications

Pressure Switch

Pressure switches with junction box & cable glands suitable for low pressure side as per tender specifications, set point -1 Kg/cm2 to 1 Kg/cm2. Proof Pressure: 50 Kg/cm2.

Pressure switches with junction box & cable glands suitable for High pressure side as per tender specifications set point 3 Kg/cm2 to 20 Kg/cm2. Proof Pressure: 50 Kg/cm2.

Level Transmitter

Guided Wave Radar type Level Transmitter along with Probe Antenna, Top mounted, Radar based, type: Smart Electronic type, Body material: SS316, End Connection: Flanged, Enclosure: WLP/ EP. for under ground/above ground/ semi buried horizontal liquid tank applications (tentative tank height- 5m).

Level Switch

SIL2 Level Switch, Vibrating tuning fork type; as per tender specifications

Supply of Flow Switch, Thermal dispersion sensor type, Body material: Cast Aluminium, Sensing element: Stainless Steel, end connection: 1" threaded, Switch action: SPDT/DPDT, 24 VDC, 1A/ 230 VAC, 0.5A, Enclosure: WP to IP65, as per tender specification

Thermal type, spherical tip, for 3 IN 150# Line.

Configuration and test instruments

Field Configurator for Pressure & Temperature transmitter with Hart protocol

4 1/2 Digit DMM (True RMS)

Multifunction Calibrator with rechargable battery, charger, carry case, etc

Pressure Calibrator 0 - 20 bar (Portable)

Dual Redundant, hot standby, PLC (microprocessor based) system, fault avoidant, complete with Processor, I/O modules, Serial interface, Barriers, Relay Modules, data panel (wherever applicable), interconnecting cables, data cables & Marshalling Panels, rack power supply, interrogation power supplies (dual-redundant), software auto-manual stations, emergency shutdown switch, system software, diagnostics, firmware, power distribution cabinets, Lightning protection devices and all installation materials etc. so as to make the system complete in all respects as per system configuration, I/O list and tender specifications.

PLC for Amausi Terminal with total I/Os as per I/O table attached with tender

PLC for Lucknow AFS with total I/Os

Active Barriers

For DI

For AI

For AO

For RTD

Surge Protection Devices

For AI signals

For AO signals

For RS 232/485 signals

For LAN application

For 3 Phase 4 wire (415 V)

For 1 Phase 2 wire (230 V)

CONTROL SYSTEM & NETWORKING HARDWARE

SCC Server cum Workstations with OS and monitor, complete in all respect as per tender specificaions.

SIC Terminal with monitor as per tender specifications

PAS Server cum Work station with monitor as per tender specifications

Industrial Grade Programming Terminal (Laptop) for PLC programming with suitable convertors as per tender specifications

Global Positioning System (GPS) terminal for time synchronization of all SCC computers and control system computers as per the tender specifications with applicable software

Firewall as per tender specifications

16 port Layer 2 Industrial Grade dual Ethernet Switches (With 12 fast Ethernet ports & 4 optical ports) for redundant LAN with networking software, cables & connectors etc. complete inall respects as per tender specifications. (Each SET comprises of 02 nos)

WAN Router (8 port) system for MCS / SCC connectivity with software, cables, connectors etc complete in all respects as per tender specifications

Serial to Fiber Optic Converter compatible to Owner supplied fibre & supply of patch cords, pig tails, connectors etc. as per tender specifications.(1 SET comprises of media converter at both ends)

Ethernet to Fiber Optic Converter compatible to Owner supplied fibre & supply of patch cords, pig tails, connectors etc. as per tender specifications.(1 SET comprises of media converter at both ends)

LaserJet Printer, Black & white all interconnecting cables, cords, connectors etc., complete in all respects as per tender specs & datasheet

Print Server for dual ethernet connection of printer

Console Desk suitable for mounting of all the SCC computers, telephone instruments, conference set, station logbook etc, complete as per tender specifications & datasheet

2- Section console desk for Amausi Terminal

2- Section console desk for Lucknow AFS

Furniture & fixtures

Swivel chairs

Table for SIC terminal

Table for printers

SOFTWARE INCLUDING ONE TIME LICENSE FEE

PLC programming / Ladder logic software etc. for programming of Dual redundant PLC's (One set comprises of software for progaramming terminal laptop & one SCC Server cum work station which shall have programming facilities.

MMI Software of same make as the PLC (including one time license fee) etc as per the tender specification. Software to be supplied and licenced for each SCC server cum workstation and for programming terminal per station (1 Set shall comprise software for SCC Server cum workstations, SIC Terminal and for programming terminal laptop) with feature for editing and creating graphic and database changes. The programming terminal to have software for editing and creating new graphic screens for data panel where ever data panels are being supplied.

Pipeline Application Software (PAS) including MMI & one time license fee etc. at Amausi Terminal

UPS & BATTERY BANK

5 KVA in (1+1) parallel redundant equal load sharing configuration with 3- phase input excluding battery as per the tender specifications for Amausi terminal

5 KVA in (1+1) parallel redundant equal load sharing configuration with single phase input excluding battery as per the tender specifications for Lucknow AFS

Sealed maintenance free 2 V VRLA battery in dual string for 4 hrs backup considering aging, temperature & capacity factors complete with all interconnecting cables, glands, battery cables, battery stands, AC distribution boxes, connectors & lugs etc as per the tender specifications for 5 KVA UPS for Amausi Terminal.

Sealed maintenance free 2 V VRLA battery in dual string for 2 hrs backup considering aging, temperature & capacity factors complete with all interconnecting cables, glands, battery cables, battery stands, AC distribution boxes, connectors & lugs etc as per the tender specifications for 5 KVA UPS for Lucknow AFS.

1 KVA UPS with 20 minutes battery back-up for SIC terminal

SPARES:

NETWORKING SPARES:

16 port Layer 2 Industrial Grade Ethernet Switch (With 12 fast Ethernet ports & 4 optical ports) with networking software, cables & connectors etc. complete in all respects as per tender specifications.

WAN Router (8 port) system for MCS / SCC connectivity with software, cables, connectors etc complete in all respects as per tender specifications

PLC SPARES:

PLC Processor Module

PLC Processor power supply

Rack power supply

Digital input module

Digital output module

Analog input module

Analog output module

Serial Interface communication module

Field interrogation power supply

Set of fuses for line repair services

UPS SPARES:

Spares for 5 KVA UPS at Amausi terminal as per tender specification

Spares for 5 KVA UPS at Lucknow AFS as per tender specification

SERVICES:LUCKNOW ATF

Supervison of erection, testing & commissioning of PLC based control system at attended stations including supervision for termination of control cables & erection of panels, looptesting, and commissiong of complete control systems along with support for interfacing with Other SCC system and field instrumentation systems for operation of station facilities in remote & auto mode. This shall include development of control logics, database,HMI screens etc. for commisosing of the system complete as per drawings / specifications and acceptance of system by Owner. Supply of all labour, consumables, tools, services rendered etc. shall be in the contractors's scope.

(a) At Amausi terminal

(b) At Lucknow AFS

Commissioning of Application Server as per configuration mentioned in the tender specification in PAS server machine with fine tuning & commissioning of Application software with necessary operating system software, pipeline application software for leak detection, pig tracking etc. including hardware /software complete as per tender specifications & configuration and acceptance of system by Owner. This includes all labour, consumables, tools, services rendered etc.

Interfacing of Pipeline Control System with Marketing TFMS & Control System for exchange of data on serial/ hardwired interface

Training on supplied system (including PLC based control system & PAS system).

AMC for 1st Year

AMC for 2nd Year

AMC for 3rd Year

AMC for 4th Year

AMC for 5th Year

Rockwell Automation India Pvt Ltd

ABB India Limited

ICON Controls Pvt Ltd

ELECTRONICS CORPORATION OF INDIA LIMITED