Establishment of clean room facility at VLSI lab

Amount

Tender for Establishment of clean room facility at VLSI lab (AS PER BILL OF QUANTITY ANNEXURE-III) If any typographical error in BOQ kindly refer to Tender documents.

Modular Wall panels : Supply, Installation, testing, commissioning of Double Skin Clean RoomWall panels 60 mm thick, made of 0.6 mm thick Galvanized Iron sheet as per IS 277 with 60-70 micron thick powder coating, infilled with PUF. The density of it is 38-40 Kg./m³; with all required accessories like C Type Floor Track, Top Channels, male female channel etc.Make: Beardsell/ Nicamac/ iClean

Modular Ceiling panels : Supply, Installation, testing, commissioning of Double Skin Clean Room Wall panels 50 mm thick, made of 0.6 mm thick Galvanized Iron sheet as per IS 277 with 60-70 micron thick powder coating, infilled with PUF. The density of it is 38-40 Kg./m³; with all required accessories like T grid, suspension rod, nut bolt etc.Make: Beardsell/ Nicamac/ iClean

Return Air Riser :Providing & fixing GI return air riser inside 60 mm thick wall panels. RA duct will extend 150 mm above ceiling with a flanged connection to main Duct by others. Riser will be provided with SS 304 1.2mm thick Perforated Grill.Solid Area will be considered in wall panel area. Make: Beardsell/ Nicamac/ iClean

Coving : Supply, Installation, testing, commissioning of Aluminium Coving R-50 with Aluminium Backing (Powder Coated). Make: Beardsell/ Nicamac/ iClean

Supply, Installation, testing, commissioning of 2D/ 3D Corner Make: Beardsell/ Nicamac/ iClean

Clean Room Door : Supply, Installation, testing, commissioning of Clean Room Doors with 2 Hr Fire Rating made up of 1.2 mm thick GI sheet, with PUF as infill material with Polyester Powder Coated finish with Hardware as mentioned below, with vision glass and accessories like SS ball bearing Hinges, SS D Handle Back to Back, Dead lock Both Side Key operation, Double Clear Glazed 6mm Glass, Door Closer, Automatic Drop Seal, Door Stopper, Door Seal, Flush bolt, SS304 Kick Plate One side etc.Make: Beardsell/ Nicamac/ iClean (Single leaf Door Size : 900 x 2100)

PVC flooring: Supply and erection of the floor should be made of PVC or equivalent with seamless joints placed on top of the existing flooring pasted with suitable adhesive. Make: Gerflor/LG

Hepa Filter With Housing : Supply, Installation, testing and commissioning of Ceiling mounted CRCA powder coated terminal HEPA module with HEPA Filter, gaskets, 1.2 mm thick Stainless steel perforated sheet and volume control damper. The provision for DOP/ PAO testing port shall be provided. Efficiency: 99.95% down to 0.05 μ, All necessary fixtures to secure the modules in false ceiling shall be part of the scope. Make : AFI/Camfil/Freudenberg

GSS Ducting : Supply, Installation, testing and commissioning of Site fabricated GSS ducting with zinc coating of 120 GSM total on both sides as per IS 277 complete with MS supports as per site requirements, IS standards. The scope shall include turning vanes, bolts and nuts, gaskets, stiffeners, flanges/Transverse Duct connectors. All Ducting joints shall to be sealed with Room temperature vulcanizing (RTV) Sealant including Fire Damper & Volume Control Damper

Thermal Insulation: Supply, Installation, testing and commissioning of 9 mm thick Closed cell Cross linked Polyethylene Foam (XLPE)/ Nitrile rubber Insulation pasted with suitable adhesive. Make: Armacell / Kflex

Air Handling Unit (AHU) : Supply, Installation, testing and commissioning of Floor Mounted factory fabricated Double skin Air Handling Unit (re-circulation Type) made out of 0.6mm thick pre- coated GI outer skin and not less than 0.6mm thick Plain GI inner skin with PUF insulated panel (not less than 40kg/m3) with Aluminium profile, comprising of blower section with backward curved fan with IE-2 Motor Vibration isolators, mixing chamber,10 Microns Pre filters (G4) 5 Micron Fine-Filters (F7),4/6 rows deep DX cooling copper coil with Aluminium fins Sandwich insulated Condensate drain pan shall be fabricated from minimum 18G stainless steel sheet (SS 304),AHU shall be mounted on anti- vibration arrangement.Capacity : 3000 CFM, Static Pressure : 125 mm Make : Flakthood/ VTS/ Manvi

Outdoor unit : Supply, Installation, testing and commissioning of Variable Refrigerant Flow type Outdoor unit with energy efficient Compressor, Copper condenser with anti- corrosive coating, condenser fan with motor,Filter Dryer, Expansion valve, refrigerant gas charging etc. The system will be suitable for 415V+/- 10%, 3 Ph operation. Refrigerant R407C/ R410A. Capacity : 8.5 TR Make: BlueStar/OGeneral/Mitsubishi Heavy Industries/Voltas

Refrigerant Piping: Supply & Layout of Copper refrigerant piping seamless tube ( IS: 10773 / ASTM B280 /B88) with proper insulation using 13 mm thick closed cell polyethylene insulation with Aluminium foil between condensing units and AHUs including cutting, brazing, support and fixture etc. required for installation of liquid suction line.

Drain Piping : Supply & Layout of PVC 40 mm pipeline for condensate drainage water piping from the AHU to the nearest drain point.

Magnehelic gauge : Supply, Installation, testing and commissioning of Magnehelic gauge. Make: Dwyer/Sensocon/Galaxy

Electrical Panel : Supply, Installation, testing and commissioning of Dust and vermin proof indoor type factory built sheet steel enclosed modular construction floor/ wall mounted control panel for AHU Outdoor unit, suitable for operation on 415±10% volts, 50 Hz AC 3 phase 4 wire system fabricated out of suitable sized square tubular section and covered with CRCA sheet steel of 2mm thick for frame work and covers etc preferably CPRI certified manufacturer. The panel comprising of Incomer MCCB/MCB, Outgoing MCB, , manual operational facility, internal wiring, On Off Indication Lamp, Micro processor based electrical panel as required.

B) Necessary electrical work

LED lighting fixture: Supplying and fixing of Ceiling mounting flush type square LED lighting fixture suitable for clean room operation. Make: Havells/Philips/Bajaj

Validation : Validation as per ISO 14644 with HVAC qualification documents DQ / IQ / OQ / PQ as per norms. a) Air velocity test b) Filter Integrity Test c) Particle Count Test d) Recovery Test e) Air Flow Pattern Test f) Light Intensity Test g) Sound Level Measurement h) Temperature and RH mapping i) Differential Pressure checking/Balancing

MS Powder coated Dress cabinet with shoe rack, Make:Ramnath/Hitech/Kleanzone/Labguard/Citizen/Kleanzoid

Civil work inclusive of foundation for AHU and Outdoor units etc.and other necessary work.

ASB System