REPAIRS/REPLACEMENT OF OLD/RUSTED CI/GI/DI W/S PIPE LINES CI/DI REPAIRS SUBMERSIBLE/MONO BLOCK MOTOR,BORE WELLS,RO PLANTS SUBMERSIBLE CABLE STATER, AT W/S INSTLTINS AND DISTRIBUTION LINES OF DMRL, DMRL DSC LINE, RCMA, ATC D.GUTTA AT KBAGH, HYDERABAD

Amount

Repairs to mono/centrifugal motor pump set for burnt out motor winding with super enameled copper wire winding complete with existing gauge including varnishing, greasing, reassembling and connecting Electrical and water connection with transportation for rewinding of motor from to and back to site / termination complete all as directed. 5 HP -7.5 HP

All as per srl item No.01 60 HP complete all as specified and as directed.

Repairs to mono/centrifugal motor pump including replacing the impeller upto 7.5 HP mud pump and unserviceable parts viz bushes, gland cover with nuts bolts, gland rope, etc complete all as directed.

Repairs to submersible motor, electric driven, of any make and any type by rewinding the motor with same gauge and weight of PVC insulated copper wire and other required insulating materials and renewal of thrust plate, reassembling, including testing and commissioning complete all as directed. of following capacities 5-7.5 HP

All as per srl item No.04 10-12 HP

Repairs to submersible pumpset upto 14 stage, replacing the worn out spare parts with new spare parts, overhauling and greasing including testing complete all as directed.Note 1: Rate quoted shall be deemed to include the cost of spare parts required. Note (i):- Equipments like tripod and chain pulley block etc., are required for this job and the same shall be arranged by the contractor and the rates quoted is deemed to included for the same. (ii). Spare parts will be measured and paid separately under relevent item of Schedule 'A" as supply only.

M&L for rewinding of the electric motor of 7.5 to 15 HP capacity duly disconnecting electrical connections and taking down electric motor (mono block/ centrifugal) from the existing position and inspecting the same, transporting to workshop for repairs and bringing it back. Cutting and removing the burnt out winding conductors, rewinding the same with same gauge and weight of insulated super enamelled copper conductor and providing cotton insulated sleeves, varnishing, oven drying, refixing in position checking the alignment along with pump set connecting up with the electrical system, testing and commissioning complete all as directed.

M&L for rewinding of the electric motor of 25/30/40/60 HP capacity duly disconnecting electrical connections and taking down electric motor (mono block/ centrifugal) from the existing position and inspecting the same, transporting to workshop for repairs and bringing back. Cutting and removing the burnt out winding conductors rewinding the same with same gauge and weight of insulated super enamelled copper conductor and providing cotton insulated sleeves, varnishing, drying, refixing in position checking the alignment along with pump set, connecting up with the electrical system, testing and commissioning complete all as directed.

Disconnecting removing and opening of 25/30/40/60 HP centrifugal pump set (Kirloskar) from the existing position and overhauling the same including replacing of the worn out spare parts i.e., casing ring, brass bush, packing kit, oil seal gland, nuts and bolts, screws , gland bush and "T " head bolt & nut etc. including re-assembling the same after repair and testing, commissioning complete all as directed.

Removing unserviceable bearing from the centrifugal pump set and supply and fixing new bearing set suitable for motor/ pump set 25/30/40/60 HP capacity including re-aliging the pump and motor complete all as directed. Make :- SKF/TATA/ARB

All as per srl item No.10here-in-before but mono block pump set 5/7.5 HP capacity complete all as directed.

All as per srl item No.10 here-in-before but mono block pump set 10/12.5/15 HP capacity complete all as directed.

S&F in repairs foot valve of 80mm bore to underground sump including provision of new rubber gasket, bolts, nuts for fixing complete all as directed.

All as per srl item No. 11 here in before but 100mm bore complete all as directed.

All as per srl item No. 11 here in before but 200mm bore complete all as directed. Make for item Nos.11 to 11.02 : DURGA/ KIRLOSKAR/KARTAR.

S&F leather ( approved quality) suitable for 80mm bore foot valve after taking out the old unserviceable leather, including replacing of new nuts/ bolts & washers etc complete all as directed.

All as per srl item No. 12 here in-before but suitable for 100mm dia size complete all as directed.

All as per srl item No. 12 here in-before but suitable for 200mm dia size complete all as directed. Note for item No 12 to 12.02 :- Work shall be carried out Without causing any interruption of regular water supply.

Removing the worn out gland packing rope from the centrifugal/Mono block pump set and providing with new gland pack rope of same size including removing of nut, bolt and fixing back in position for the following capacity of pump sets complete all as directed.

5HP to 15 HP Note :- Work shall be carried out without causing any interruption of regular water supply.

S&F in repairs brass/stainless steel spindle with check nut of sluice valve, including rubber gasket complete all as directed for the following sizes of sluice valves:- Note :- Work shall be carried out without causing any interruption of regular water supply.

80 mm bore sluice valve

100 mm bore sluice valve

150 mm bore sluice valve

200 mm bore sluice valve

250 mm bore sluice valve

S&F in repairs of Impeller suitable for 25/30/40/60 HP Kirloskar centrifugal pump set

Reconditioning of shaft by metal filling and machining as required and replacement of shaft sleeves with new sleeve suitable for 25/30/40/60 HP capacity pump set. Note :- Work shall be carried out without causing any interruption of regular water supply.

Taking out submersible pumpset of any capacity and type from the borewell of any depth for carrying out repairs including cleaning and applying one coat of anti corrosive paint and lowering the same in position and commissioning after carrying out the repairs as required complete all as directed. Note:- i) Rewinding of burnt out winding of motor and repairs to pumpset will be measured under relevant items of this schedule.

M&L for opening, disconnecting and greasing of bearing and doing required lathe work to make the motor& pump fully functional and smooth running for centrifugal/mono block pump set of any capacity uptp 60HP complete all as directed.

Repair/Repalcement of single phase preventor cum low level water guard suitable for 4 to 7.5HP submersible pump set complete all as directed.

Repair/Repalcement of DOL starter suitable upto 10 HP submersible pump set of 3 phase including necessary internal wiring with suitable copper wire including testing and commissioning complete all as directed.

M&L for cable joint for water proof cable of 3 core 2.5 sqmm flat copper cable including testing and commissioning complete all as directed.

Taking out old unserviceable ammeter 0 to 30 Amps from panel board and replacement of the same with new ammeter of same size and capacity complete all as directed.

Taking out old unserviceable volt meter 0 to 500 Volts and replacement of the same with new volt meter of same capacity suitable for existing panel board complete all as directed. Make for srl item No. 22 & 23 - AE/ LT/ CROMPTON

Taking out old unserviceable pressure gauge of pump set and supply and fix new pressure gauge of existing make / size including testing and commissioning complete all as directed.

Supply, fabricate and fixing MS framed equal angle grills,gratings, framed guard bars,ladder, framework of Valve pit cover, water tanks, shallow wells etc, or similar work as ordered and fabricated from MS rolled section of any size and shape as directed and fixed at position with all fixing accessories complete.

M&L for flushing of the existing borewells of size 150 mm dia upto 250 feet depth by drilling machine by mechanical method or PVC pipe method into the above well connected to a pneumatic compressor after taking out the submersible pumpset with necessary hoisting equipment and flushing the bore well complete with compressor air and flushing bore well till discharge of fresh water is obtained subject to entire satisfaction of Engr-in-charge and lowering down the submersible pump set in its position complete all as directed.

Taking out unserviceable GI socket from 50 mm column pipe and S&F new GI socket 50 mm (ISI marked) long type,heavy duty suitable for the column pipe complete all as directed.

Cutting the existing damaged threading of GI column pipe 50 mm dia and re-threading on lathe machine complete all as directed.

Removing old unserviceable column pipe as obtained from lowering of submersible pump set and S&F new GI column pipe 50mm dia, ISI marked, 3 metre length each, both ends machine threaded with long threaded socket complete all as directed. Note: 3mtrs pipe, threading on both sides and socket shall be measured as one unit.

Taking down burnt out/unserviceble items from the existing panel board and supply and fixing the following new items in the exisiting position complete all as directed. Make:- L&T/C&S/Legrand/Havells

ML4/ML3/ML2/ML1 CONTACTOR

OVER LOAD RELAY ( 39 -55 AMPS)

SINGLE PHASE PREVENTOR

50 AMPS 3P CONTACTOR

OVERLOAD RELAY (12 – 45 AMPS)/

Push Botton set

Internal wiring

Ammeter/voltmeter

Taking out unserviceable CI sluice valve from the existing position by opening nuts, bolts and breaking of valve chamber including neceessary earth work and excavation in any type of soil and supply and fix CI Sluice valve class PN 1.6 ISI marked flange type suitable and with iron wheel head brass/stainless steel spindle and nut and all other connected accessories such as gland packing bolts, nuts and rubber gasket etc complete and making good the valve chamber to match with the sourrounding including brick work, plastering and all other connected works for the following dia CI sluice valves Note :- The work shall be carried out without causing any interruption of regular water supply at DRDO Township. Excavation measured saperately

250 mm bore

200mm bore

150mm bore

100mm bore

80mm bore

S/F & repair gun metal gate valves ISI marked with iron wheel head and both ends screwed including removing of unserviceable gun metal gate valve from the existing position of the following size gun metal valves complete all as directed.

15mm dia

20mm dia

25mm dia

40mm dia

50mm dia

80mm dia

Renewal of worn out gland packing “T” bolt and nuts, rubber packing for the following size of CI sluice valves

80mm bore

100mm bore

150mm bore

200mm bore

250mm bore

Supply and Fix Butterfly valve of size 150mm dia both ends flanged and drilled complete with all accessories of class PN 1.6 conforming to IS specifications and testing including removing the unserviceable valve complete all as directed Make :- ADVANCE/KIRLOSKAR/ AUDCO

All as per item No. 34 above, but of size 100 mm dia

All as per item No. 34 above, but of size 80 mm dia

S & F in repair float valves ISI marked high pressure of PTMT with epoxy coated aluminium rod and high density plastic ball, screwed for 20mm bore iron pipe, including replacement of aduscent GI fittings complete, weight not less than 210 grm. Make : Prayag / Polytuff

Removing the existing unserviceable Bib taps and Supply and Fix Bib tap of size 15 mm dia standard of PTMT any colour and high pressure screwed for iron pipe and all as specified and directed. Make:- PRAYAG or its equivalent

Removing unserviceable PVC water proof cable of any size as obtained from lowering of submersible pump set and S&F new PVC water proof copper cable of size 3 core 2.5 sqmm suitable for submersible pump set complete all as directed. Make:- FINOLEX/FINECAB/PAYAL

S&F PVC water tank lid suitable for 500 ltr-750 ltr capacity including taking down unservisable lid complete all as directed.

S&F PVC water tank lid suitable for 1000 ltr-2000 ltr capacity including taking down unservisable lid complete all as directed.

S&F pvc water tank lid suitable for 3000 ltr-5000 ltr capacity including taking down unservisable lid complete all as directed.

Taking out unserviceable Gun metal non returning valve from the existing position by opening nuts, bolts and breaking of valve chamber including neceessary earth work and excavation in any type of soil and supply and fix CI non returning valve both side flanged and suitable drilled and all other connected accessories such as nuts, bolts and rubber gasket etc complete and making good the valve chamber to match with the sourrounding including brick work plastering and all connected works for the following dia non-return valve complete all as directed. Make :- Kirloskar/Durga/Karthar Note :- Work shall be carriedout without causing any interruption of regular water supply.

100 mm bore

80 mm bore

50 mm bore

Taking out old unserviceable GI pipe line and supply and fixing/ laying GI tubing medium grade of following dia, laid in trenches/ floors or fixed to walls including necessary GI fittings such as bends, elbows, nipple, sockets, unions, reducers, tees etc and making good the surface to match with existing surface complete all as directed . Note : - Necessary excavation and earth work shall be measured and paid separately under relavent items.

15 mm dia

20 mm dia

25 mm dia

40mm dia

50 mm dia

80 mm dia

100mm dia

Taking out old blocked GI tubing of the following dia with all accessories such as Bend, Elbow, Tees, Nipples, sockets, unions, reducers from any position (in trenches/ floors/ walls) and cleaning of the same and refixing in original position and making good the surface to match with existing surface including necessary excavation and earthwork complete all as directed.

15 mm dia

20 mm dia

25 mm dia

40/50mm dia

S&F in repair GI Tee, Union, Bend, socket, Running nipple up to 100mm long with both ends threaded, including cutting rethreading the existing pipe including necessary excavation and earthwork complete for the following sizes :-

15mm dia

20 mm dia

25mm dia

40 mm dia

50 mm dia

80 mm dia

100 mm dia

Taking out old unserviceable CI Pipes and S&F new CI pipe of 80mm dia with spigot and socket ends centrifugally cast, Class B in any lenth in trences complete all as directed.

All as per srl item No.45 here-in-before but of 100 mm dia

All as per item No. 45 here-in-before but of 150mm dia

All as per item No. 45 here-in-before but of 200 mm dia

All as per item No. 45 here-in-before but of 250 mm dia Note for srl items No 45 to 45.04: - Excavation and earth work shall be measured and paid separately under relavent items.

S&F CI fittings such as bends, Tee, collars flange type or socket type suitable for various size of CI pipe such as 80/100/150mm including taking down old unservicable fittings complete all as specified.

Excavation in trenches, not exceeding 1.5mm wide and not exceeding 1.5m in depth for laying of pipe line and getting out in any type of soil complete all as directed.

Returning filling in, including spreading, levelling watering and well ramming in layers not exceeding 25cm thick using soil complete all as directed.

Removal of excavated soil to a distance not exceeding 50mtr and depositing where directed at a level not exceeding 1.5m above the starting point complete all as directed.

Material and labour for earthing complete with galvanised iron strip electrode 60x60cmx6mm thick, burried directly in ground(earth pit not less than 2.25metres deep below ground level) with top edge of the plate not less than 1.5metres below normal ground level, connected to galvanised earth lead strip of size 25x4 mm by means of bolts, nuts, check nuts and washers of galvanised iron or steel all as shown in electrical plate No.3 connected to switchgear equipments/motors protected by 40mm dia light grade GI pipe upto a length of 7.5mtr including necessary excavation earth work, charcoal and salt PCC 1:3:6 type C1 for chamber 40mm thick RCC cover slab 1:2:4 type B1 with 8 mm dia TMT bars @ 100mm c/c both ways, 20mm dia GI watering pipe medium grade with funnel complete and testing complete all as directed.

M&L for preparing surfaces and painting the pipe lines with two coats of synthetic enamel paint of color as directed by the Engr-in-charge and marking the inflow/outflow arrows on the pipeline near the pumps/ sump/ OHT of 100 to 250 mm dia complete all as directed and specified

Taking out water sample in clean sterilized bottle and getting the same tested from the “Department of Water and Waste Water Examiner, Institute of Preventive Medicine, Narayanaguda, Hyderabad” or “NRDC Himayathnagar” for bacterioligical & chemical tests complete all as directed. Note :- Sample water shall be taken from various places as ordered by Engineer-in-charge at DRDO Township and adjoining area, for testing.

Renewal of the flexible hose pipe with new reinforced PVC flexible hose pipe for suction of size 80 mm dia with 2 Nos of suitable clamps and 1 No of hose pipe adopter etc complete all as directed.

Supplying of calcium hypochloride 65-70% chlorine content in granular form to mix with drinking water which is received at Pump house for purifing the water & mainaining its PPM, complete all as specified and directed. Make: Declibac Technologies or Equivalent approved by GE.

Bailing out water and cleaning the internal surfaces using bleaching powder of the following capacity underground sump/over head reservoirs/PVC tanks complete all as directed Note:- Date of cleaning shall be written on the surface of water tank in white letters on black back ground with synthetic enamel paint.

Semi/Under ground sump upto 50000 gallons capacity (ETC and new Admin).

Under ground sump 100000 gallons capacity (Main pump house).

OH reservoir 20000 gallons capacity approx 60 feet height (ETC and new HIP)

OH reservoir 150000 gallons capacity approx 60' height (Near works section & Near MI Room)

PVC tanks 2000 to 5000 litres capacity (DMRL/RCMA/ATC at various location for drinking water)

PVC tanks upto 1000 litres capacity (DMRL/RCMA/ATC at various location for drinking water)

M and L for dismantling old valve chamber and material and labour for construction of brick masonry new valve pit chamber of size 900mmx900mmx600mm (internal), 100mm thick PCC 1:4:8 type D2 lean concrete foundation using 40mm graded stone aggregate, providing with old size fly ash bricks masonry wall of 230mm thick built in CM 1:6, rendering 15mm thick in CM 1:6 finished even and smooth using extra cement internally and 20mm thick in CM 1:4 and finished fair and even externally and plaster shall be done 150 mm below ground level, supply and fix 2.00 mm thick MS sheet steel cover fixed on 40X40X6mm angle iron frame embedded in PCC 1:2:4 coping with locking arrangement and MS hold fast and handle made out of 25x6mm flat iron, applying two coats of synthetic enamel paint of approved shade over a coat of primer (red oxide) to all exposed steel surfaces and applying three coats of white wash to exposed plastered surfaces and making good all disturbed suface to match surrounding complete all as specified and as directed .

Caulking only existing leaking lead joint including jointing materials such as lead, lead wool for the following size of CI pipe line including necessary excavation and earthwork complete all as directed.

50 to 80 mm bore

100 mm bore

150 mm bore

200 mm bore

250 mm bore

S&F of 1000 Lts capacity rotational mounted polyethylene water storage tank triple layered (cylindrical vertical with closed top) as per IS-1270 - 1989 hoisted including 25 mm dia ball valve PVC with polyethylene float and fly nut and fixed in position including removing existing unserviceable tank complete all as directed . Make :- Sintex/Polycon

Repair/Repalcement of Star delta starter suitable 25/30 HP submersible pump set of 3 phase including necessary internal wiring with suitable copper wire including testing and commissioning complete all as directed.

Repair/Repalce of Star delta starter suitable 40/60HP submersible pump set of 3 phase including necessary internal wiring with suitable copper wire including testing and commissioning complete all as directed.

Supply & Fixing LED flood lights 70 watts230 V AC outdoor type with thermal management in multiple optics IP 66 Luminaire with aluminium die casting,toughened glass and unique lens system for enhanced illumination and equipped with IP66 protection with impact and corrosion resistant complete with driver and lamp including removal of existing & complete all as directed Make wipro cat no LF-19-931-060-57-XX or equivalent in philips/Havells.

Comprehensive Maintenance of RO Plant Make- ION Exchange Plant scheme-NGMA-20-NGMF20-INDRO-401 installed at ATC Devetalagutta Married accommodation area including checking, testing, cleaning of Filter, chemical filling, gasket fitting complete membrance of plant by carrying out Inspection visit and service visit quarterly complete along with attending breakdown on phone calls along with maintaining log sheet of plant all as directed.

Note :-(i) (a) Visits – (Including Service and Inspections) (b) Break Down calls will be attended under AMC Two calls (excluding annual visit 4 Nos) (c) LOGSHEET for analysis purpose shall be maintained. (d) Provision of tools-tackles & labour. (e) Physical inspection for system and related things like Dosing systems, carbon filters and entire Plant (f) Observation of Pressure at Sand Filter Inlet / Outlet and System Pressure.(g) RO Membrane Cleaning(h) Open backwash for Sand filter and Carbon Filter.(j) Checking Method of operation and necessary advice will be given to operation staff.(k) Training to Staff and Operators(l) Audit Reports and Suggestions(m) Pump servicing in ION Exchange scope (Feed Pump & Transfer Pump).(ii) Scope of Supply of material(i) Membrane Cleaning Chemicals – 6Kgs – (Ion Exchange Make).(ii) Antiscalent (8111) - 30 Kgs – (Ion Exchange Make)(iii)Cartridges – Ion Exchange Make – 6 Nos.(iv) Instrument (Conductivity Meter) Calibration.(v) Water Analysis ReportsNote : Membrance of size 4" is not included in the scope of work and will be measured & paid separately under relevant item of this schedule.

Supply only Membrance of size 4" for RO plant complete all as specified and directed . Make- ION Exchange or equivalent

M&L for shifting of RO Plant of Make- ION Exchange Plant scheme-NGMA-20-NGMF20-INDRO-401 from its existing position to another position as directed by Engr-in Charge by disconnecting from electric and water supply connection complete and providing the suitable conveniece for safely shifting of complete RO plant with its connected Pipes and Syntex complete with and including of all civil/plumbing/electrician works complete with required material, fix it to new loction as directed and make it fully function as specified and directed .

Taking out old unserviceable MS ERW Pipe and supply and fixing/ laying MS ERW Pipeof following dia, laid in trenches/ floors or fixed to walls including necessary MS fittings such as bends, elbows, nipple, sockets, unions, reducers, tees duly welded etc and making good the surface to match with existing surface complete all as directed. Note : - Necessary excavation and earth work shall be measured and paid separately under relavent items.

25 mm dia

40mm dia

50 mm dia

80 mm dia

100mm dia

150mm dia

M&L for replacement of outdoor type ( IP 65 protection) startor panel of submersible complete of capacity upto 15 HP complete with comprising of Dry run protection, Under/Over voltage protection, over loading protection , Single phase protection, phase revaersal protection along with indication, Overheating of winding protection, Unbalanced supply protection, etc complete all as directed.

M&L for replacement of indoor type ( IP 43 protection) star Delta startor panel of Monoblock/centrifugal pump set/ submersible complete of capacity upto 30 HP complete with comprising of Dry run protection, Under/Over voltage protection, over loading protection , Single phase protection, phase revaersal protection along with indication, Overheating of winding protection, Unbalanced supply protection, etc complete all as directed.

Cleaning of underground sump capacity of 10000 gallons, by completely removing the water, mud, sludge in sump, applying bleaching powder and scrapping with wire brushes in sump, and fill in cracks of sump with cement complete all as directed.

Cleaning the over head tank having three compartments of 10000 gallons capacity, by draining out the whole water from tank, remove mud, sludge by applying bleaching powder and scrapping with wire brushes in Tank,removing the plant weeds trees if any after cleaningcomplete all as directed.

ELEVATORS MAINTENANCE ENGINEER WORKS