REPAIR AND MAINT OF STANDBY DG SETS INSTALLED AT VARIOUS LOCATIONS UNDER AGE EM I NDA KHADAKWASLA

Amount

M & L for servicing of DG sets carryout inspection/checking of cylinder assembly, piston system, piping system, cylinder liners, radiator function and cleaning throughly with cleaning agents, repair any mechanical and electrical fault etc of following capacities at different following locations :- (i) 320 KVA DG Set model greaves at (Manoj Pandey Block -01) (ii) 320 KVA DG Set model greaves at (Cadet Mess-02 ) (iii) 320 KVA DG Set model greaves at (Vyas Library) Note : - (a) The cost of spares (material) shall be measured and paid separately under respective item of Sch Á'. (b) The rates quoted against the above mentioned Items is deemed to be included for cost of labour, cost of T & P required.Contractor is responsible to provide 24x7 call back service and repair facility through competent and well experience technician. No DG Set will be left unserviceable more than 4 hrs. If DG set found unserviceable for more than 04 hrs from the time it was reported to the contractor in writing during the term of this contract recovery of 1000/-Rs per such Non fnctional DG per day will be imposed and will be recovered from the amount due to the contractor. Regarding this the decision of GE will be final and binding. (c) All dismantled old unserviceable items, except those listed in schedule of credit, retrieved from any DG set shall be deposited to MES store yard.

Ditto all as per item No 1 above but 250 KVA DG Set Model Kirloskar at Power house

Ditto all as per item No 1 above but 200 KVA DG set make Greaves at A SUB STN

Ditto all as per item No 1 above but 200 KVA DG Set, Model Greaves at swimming pool No 2 /ATT

Ditto all as per item No 1 above but 160 KVA DG set make Kirloskar at MH

Ditto all as per item No 1 above but 125 KVA DG set Make Kirloskar Trolly Mounted

Ditto all as per item No 1 above but 50 KVA DG set make Kirloskar at VIP area

Ditto all as per item No 1 above but 50 KVA DG set Cummins at AFTT

Ditto all as per item No 1 above but 62.5 KVA DG set make Greaves at power house

Ditto all as per item No 1 above but 82.5 KVA DG set model Greaves at Kondhana

Ditto all as per item No 1 above but 50 KVA DG set make kirloskar at New pashan gate

Ditto all as per item No 1 above but 50 KVA DG set make kirloskar at AFTT Addl Hanger

Ditto all as per item No 1 above but 25 KVA DG set make kirloskar at AFTT (HRDF)

Ditto all as per item No 1 above but 5 KVA DG set make Greaves at Tower No 6

Ditto all as per item No 1 above but 5 KVA DG set make Greaves at Tower No 10

Ditto all as per item No 1 above but 5 KVA DG set make Greaves at Tower No 11

Ditto all as per item No 1 above but 5 KVA DG set make Greaves at Tower No 16

Ditto all as per item No 1 above but 1 KVA Genset petrol make Birla power solution ltd

S&F in replacement V belt for fan/water pump assy etc for 320 KVA DG set including taking down existing one.

S&F in replacement V belt for fan/water pump assy etc for 200-300 KVA DG set including taking down existing one.

S&F in replacement V belt for fan/water pump assy etc for 25-190 KVA DG sets including taking down existing one.

S&F in replacement V belt for fan/water pump assy etc for 1-5 KVA Petrol genset and DG sets including taking down existing one.

S & F in replacement of neoprene rubber gaskets of suitable size including taking down old one.

S&F in repair oil Sump gasket for 320 KVA DG set including taking down existing one.

S&F in repair oil sump gasket for 200-300 KVA DG set including taking down existing one.

S&F in repair oil sump gasket for 25-190 KVA DG sets including taking down existing one.

S&F in repair oil sump gasket for 1-5 KVA Petrol genset and DG sets including taking down existing one.

S&F in repair gasket for Exhaust manifold for 320 KVA DG set including taking down existing one.

S&F in repair gasket for Exhaust manifold 200-300 KVA DG set including taking down existing one.

S&F in repair gasket for Exhaust manifold for 25-190 KVA DG sets including taking down existing one.

S&F in repair gasket for Exhaust manifold for 1-5 KVA genset including taking down existing one.

S&F in repair Air hose set for 320 KVA DG set including taking down existing one.

S&F in repair water hose set for 320 KVA DG set including taking down existing one.

S&F in repair water hose 200-300 KVA DG set including taking down existing one.

S&F in repair water hose for 25-190 KVA DG sets including taking down existing one.

S&F in repair water hose for 1-5 KVA Petrol genset and DG sets including taking down existing one.

S&F in repair hose clamp set for 320 KVA DG set including taking down existing one.

S&F in repair hose clamp set for 200-300 KVA DG set including taking down existing one.

S&F in repair hose clamp set for 25-190 KVA DG sets including taking down existing one.

S&F in repair hose clamp set for 1-5 KVA genset including taking down existing one.

S&F in repair water temp gauge for 320 KVA DG set including taking down existing one.

S&F in repair water temp gauge for 200-300 KVA DG set including taking down existing one.

S&F in repair water temp gauge for 25-190 KVA DG sets including taking down existing one.

S&F in repair water temp gauge for 1-5 KVA genset including taking down existing one.

S&F in replacement Air filter elements for 320 KVA DG set including taking down existing one

S&F in replacement Air filter elements 200-300 KVA DG set including taking down existing one.

S&F in replacement Air filter elements for 25-190 KVA DG sets including taking down existing one.

S&F in replacement Air filter elements for 1-5 KVA genset including taking down existing one.

S&F oil filter for 320 KVA DG set including taking down existing one.

S&F oil filter 200-300 KVA DG set including taking down existing one.

S&F oil filter for 25-190 KVA DG sets including taking down existing one.

S&F oil filter for 1-5 KVA genset including taking down existing one.

S&F Diesel filter for 320 KVA DG set including taking down existing one.

S&F Diesel filter 200-300 KVA DG set including taking down existing one.

S&F Diesel filter for 25-190 KVA DG sets including taking down existing one.

S&F Diesel/ Petrol filter for 1-5 KVA genset including taking down existing one.

S&F in repair solenoid valve for 320 KVA DG set including taking down existing one.

S&F in repair solenoid valve for 200-300 KVA DG set including taking down existing one.

S&F in repair solenoid valve for 25-190 KVA DG sets including taking down existing one.

S&F in repair solenoid valve for 1-5 KVA genset including taking down existing one.

Supply only engine oil of grade SAE 15 W 40 as directed in standard packings / sealed container including taking down existing one.

Supply and toping up of distilled water in standard packing /sealed container including taking down existing one.

Supply and toping up of coolant in standard packings / sealed container including taking down existing one.

S&F in repair Asbestos rope of any size as required at site including taking down existing one.

M & L Lifting loading and transportation of lead acid battery to work shop and repair to lead acid battery of 12 volt of 90/130/180 AH by filling up of distilled water,change of worn out cells, changing of unseviceble electrode/electrolyte and changing of unserviceble terminal etc all as directed.

Disconnecting all electrical connections from burnt out alteranator diesel engine set any type any make , removing burnt out winding wires from alternator slot without damage including any other connected accessories and cleaning the alternator internally and externally and provide same gauge copper wire and number of suitable runs used for winding with two coats of varnishing and reassembled the same winded alternator and graesing to all parts , tightening of all electrical terminals, removing dust from armature/stator and applying varnishing incl testing complete all as specified and directed for DG set of capacity 320 KVA DG set

Ditto all as per item No 66 above but 200-300 KVA DG set

Ditto all as per item No 66 above but 25-190 KVA DG set

Ditto all as per item No 66 above but 1-5 KVA Genset

Overhauling, repairing,calibartion of FIP set as per manufacturer's instruction and replacement of unserviceable component by providing new ones as per existing size and make all as required at site for DG Set 320 KVA

Ditto all as per item No 71 above but DG Set 200 to 300 KVA

Ditto all as per item No 71 above but DG Set 25 to 190 KVA

Ditto all as per item No 71 above but Genset 1-5 KVA

Disconnecting all incoming and outgoing rubber. Hose & drain out checking radiator assembly of the following various capacities of DG sets and taking down the radiator assembly transporting the same to civil workshop for carrying out servicing, cleaning thoroughly the choke pipe, soldering/ brazing the leakage pipe after completion in of above work reflixing the same to its original position for the following DG sets of capacity 25 KVA - 190 KVA all as directed by Engineer-in-charge.

Ditto all as per item No 74 above but DG set 200 to 300 KVA

Ditto all as per item No 74 above but DG set 320 KVA

Ditto all as per item No 74 above but Genset 1-5 KVA

M & L for draining out from the fuel tank of DG set of capacity 320 KVA and keeping it in a separate container, cleaning the fuel tank all lnternally & externally by removing all the accumulated sediments, leak testing the tank and welding/brazing including one coat of black synthetic enameled paint over a coat of red oxide and reflxing the tank to its original position & refilling the fuel back into the tank

Ditto all as per item No 78 above but DG Set of capacity 200 to 300 KVA

Ditto all as per item No 78 above but DG Set of capacity 25 to 190 KVA

Ditto all as per item No 78 above but Genset 1-5 KVA

M & L for Repair of AMF panel of various DG set by properly finding the faults, doing wiring work and repairs/replace the spares required in the panel, (Spares parts reqd for repair will be paid and measured separately). DG set of 320 KVA Note : The rates quoted against the above mentioned Items is deemed to be included for cost of labour, cost of T & P required.Contractor is responsible to provide 24x7 call back service and repair facility through competent and well experience technician. No DG Set will be left unserviceable more than 4 hrs. If DG set found unserviceable for more than 04 hrs from the time it was reported to the contractor in writing during the term of this contract recovery of 1000/-Rs per such Non fnctional DG per day will be imposed and will be recovered from the amount due to the contractor. Regarding this the decision of GE will be final and binding.

Ditto all as per item No 82 above but 200-300 KVA

Ditto all as per item No 82 above but 25- 190 KVA

Ditto all as per item No 82 above but 1-5 KVA

S&F repair AMF controller for DG set 320 KVA including taking down existing one.

S&F in repair AMF controller for DG set 200 to 300 KVA

S&F in repair AMF controller for DG set 25 to 190 KVA including taking down existing one.

S&F in repair AMF controller for Genset 1 to 5 KVA including taking down existing one.

S&F in repair electronic timers including taking down exsiting one.

S&F in repair single phase preventer including taking down existing one.

S&F in repair AVR suitable for 200 - 320 KVA DG sets including taking down existing one.

S&F in repair VMR multi function display unit with LCD for voltage, Current and frequency etc

S&F in repair Indicating lamp LED type including taking down existing one.

S&F in repair Push botton including taking down existing one.

S&F in repair Toggle switch including taking down existing one.

Disconnecting all electrical cable connection from 12 Volts DC self starter for carying out repairs, rewinding of self starter motor with super enamelled copper wires of size matching to the existing one complete with varnishing, drying, providing insulating material etc and complete overhauling the system including replacing the unserviceable parts such as bendex, contacts etc and reassembling & refixing the self starter to its original position including connection of cables & testing all as specified and directed. (Note: spare parts except material reqd for rewinding of self starter shall be supplied sepeately).

Ditto all as per item No 98 above but 24 Volts DC

Supply only following spares for self starter :- Carbon brush

Ditto all as per item No 100 above but Carbon brush holder

Ditto all as per item No 100 above but Bearing of armature ( Make SKF)

Ditto all as per item No 100 above but Bendex drive

Ditto all as per item No 100 above but Battery terminal posltive/ Negative heavy duty of suitable model for 180 AH capacity

S&F in replacement self starter suitable for 12 Volt DC operation Make - Lucas including disconnecting and taking down the existing unserviceable self starter & depositing to MES store yard.

S&F in replacement self starter suitable for 24 Volt DC operation Make - Lucas including disconnecting and taking down the existing unserviceable self starter & depositing to MES store yard.

S&F Fuel level pipe of 10 mm dia including taking down existing one complete all as specified and directed.

S & F control wiring of 1.5 Sqmm size single core stranded FRLS PVC insulated copper conductor cables of suitable size properly tagged and secured for indicators/ Meters etc. including suitable size of copper lugs, pvc CABLE ducts , suitable size of galvanised or cadmium plated high tensile nuts, bolts and washers etc all as specified and directed.

S & F control wiring of 2.5 Sqmm size single core stranded FRLS PVC insulated copper conductor cables of suitable size properly tagged and secured for indicators/ Meters including suitable size of copper lugs, with galvanised or cadmium plated high tensile nuts, bolts and washers etc all as specified and directed.

S & F in replacement power contactors of AC1 500 Amps 3 Pole 415 volts including taking down existing one all as specified and directed. Make L&T/TC/Legrand/ABB/Havells

S & F in replacement power contactors of AC1 400 Amps 3 Pole 415 volts including taking down existing one all as specified and directed. Make L&T/TC/Legrand/ABB/Havells

S & F in replacement power contactors of AC1 300 Amps 3 Pole 415 volts including taking down existing one all as specified and directed. Make L&T/TC/Legrand/ABB/Havells

S & F in replacement power contactors of AC1 250 Amps 3 Pole 415 volts including taking down existing one all as specified and directed. Make L&T/TC/Legrand/ABB/Havells

S & F in replacement power contactors of AC1 210 Amps 3 Pole 415 volts including taking down existing one all as specified and directed. Make L&T/TC/Legrand/ABB/Havells

S & F in replacement power contactors of AC3 85 Amps 3 Pole 415 volts including taking down existing one all as specified and directed. Make L&T/TC/Legrand/ABB/Havells

S & F in replacement power contactors of AC3 25 to 63 Amps 4 Pole 415 volts including taking down existing one all as specified and directed. Make L&T/TC/Legrand/ABB/Havells

S & F MCCB 3P 630 amps, 36 KA breaking capacity with adjustable thermal and adjustable magnetic overload protection with Ics=100% of Icu complete all as specified and directed. Make Havells/C&S/Legrand/L&T/Indoasian

S & F MCCB 4P 500 amps, 36 KA breaking capacity with adjustable thermal and adjustable magnetic overload protection with Ics=100% of Icu complete all as specified and directed. Make Havells/C&S/Legrand/L&T/Indoasian

S & F MCCB 4P 250 amps, 25 KA breaking capacity with adjustable thermal and adjustable magnetic overload protection with Ics=100% of Icu complete all as specified and directed. Make Havells/C&S/Legrand/L&T/Indoasian

S & F MCCB 4P 200 amps, 25 KA breaking capacity with adjustable thermal and adjustable magnetic overload protection with Ics=100% of Icu complete all as specified and directed. Make Havells/C&S/Legrand/L&T/Indoasian

S & F MCCB 4P 100 amps, 16 KA breaking capacity with adjustable thermal and adjustable magnetic overload protection with Ics=100% of Icu complete all as specified and directed. Make Havells/C&S/Legrand/L&T/Indoasian

S & F MCCB 4P 63-80 amps, 16 KA breaking capacity with adjustable thermal and adjustable magnetic overload protection with Ics=100% of Icu complete all as specified and directed. Make Havells/C&S/Legrand/L&T/Indoasian

S& F HRC Fuses DIN type 125 Amp Size 1 with fuse base including taking down existing one, drilling, screwing etc all as specified and directed. Make:L&T Cat Part No SF 94230 /Havells/Indoasian/C&S

Ditto all as per item No 125 above but 200 Amp Size 1. Make:L&T Cat Part No SF94232/Havells/Indoasian/C&S

Ditto all as per item No 125 above but 250 Amp Size 1. Make:L&T Cat Part No SF 94233/Havells/Indoasian/C&S

Ditto all as per item No 125 above but 315 Amp Size 1. Make:L&T Cat Part No SF 94234/Havells/Indoasian/C&S

Ditto all as per item No 125 above but 400 Amp Size 2. Make:L&T Cat Part No SF 94335/Havells/Indoasian/C&S

Ditto all as per item No 125 above but 500 Amp Size 3. Make:L&T Cat Part No SF 94436/ Havells/Indoasian/C&S

Ditto all as per item No 125 above but 630 Amp Size 3. Make:L&T Cat Part No SF 94437 /Havells/Indoasian/C&S

S&F in replacement 630 amps current rating On load change over switch four pole with manual changeover open execution conforming. Make Havells/C&S/Legrand/L&T/Indoasian

S&F in replacement 400 amps current rating On load change over switch four pole with manual changeover open execution conforming. Make Havells/C&S/Legrand/L&T/Indoasian

S&F in replacement 200 amps current rating On load change over switch four pole with manual changeover open execution conforming. Make Havells/C&S/Legrand/L&T/Indoasian

S&F in replacement 160 amps current rating On load change over switch four pole with manual changeover open execution conforming. Make Havells/C&S/Legrand/L&T/Indoasian

Supply,fixing, testing in replacement of Speed control unit suitable for 320 KVA as per exising make.

Supply,fixing, testing in replacement of Speed control unit suitable for 160-250 KVA as per exising capacity /make.

M&L for painting of DG Set Canopy two coats of powder coated paint as per existing colour by scrapping the old surface of canopy and applying one coat of red oxide on the surface and making good complete all as spceified as directed

M&L for painting of DG Set Exhaust with two coats of synthetic enamel aluminium paint silver colour paint by scrapping the old surface of exhaust and applying one coat of red oxide on the surface and making good. complete all as spceified as directed

M&L for DC actuator 24 Volts, DC Actuator alongwith load trail, suitable for 320 kVA Gnerator Make. GAC (Governor America Corp) , President Engg /Kana Engg

M&L for DC actuator 12 Volts, DC Actuator alongwith load trail, suitable for 25-250 kVA Gnerator. Make. GAC (Governor America Corp) ,President Engg/Kana Engig

Taking down the unserviceable turbo charger assembly after disconnecting the machanical connections fro DG Set of capacity 100 to 320 KVA of any make /type opening and throughly checking to carrying out repairs to the turbo charger assembly and replacing the turbo charger repair kit and mirror spares as required incl calibrating , servicing and assembling and fixing back the turbo charger assembly to its original position and testing complete all as specified and directed.

S&F in repair piston Assembly (one piston with ring) for 320 KVA DG set including taking down existing one.

S&F of Intelicompact NT(IC NT) Synchronizing unit and programming as per site requirement including taking down existing one from the circuit and connecting with necessary wiring complete all as specified and as directed and testing on completion.

M&L for earthing complete with galvanised steel earth plate electrode 600x600x6.3 mm thick buried directly in ground vertically to a depth not less than 2.25mtr deep below ground level with top edge of the earth plate not less than 1.5mtr deep below normal ground level, connected with & including galvanised iron strip 32 x 6 mm connected to main test point as directed as earthing lead by means of nuts, bolts and washers of galvanised iron protected by 15 mm dia (medium grade) including concrete pit in PCC (1:3:6) type C-1, RCC cover slab 55 cm x 55 cm x 5 cm with reinforcement of 8 mm dia bar 100 mm c/c bothways including one handle made of 12 mm dia MS bar embedded in pre cast slab and 20 mm bore galvanised iron pipe"medium grade" for watering with GI funnel and wire mess including charcoal and salt in alternate layers of 15 cm including necessary excavation and earth work in any type of soil complete all as specified and as directed and testing on completion.

M&L 32x6mm galvanised iron strip earth continuity conductor or main earthing lead fixed to wall on batten or recess or chases or buried in ground or drawn in conduit/pipe or fixed to poles or any other indicated situation for loop earthing etc. as required at site all as specified and directed.

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