SPL REP REPLACEMENT OF LIGHTING PROTECTION DG SET AT BHADORIYA ASD COMPLEX AND MISC MINOR MAJOR AND REVENUE WORKS AT KANDRORI AREA UNDER GE S PATHANKOT

Amount

Excavation in trenches in any type of soil n exc 1.5 mtr in width and n. exc 1.5 mtr in depth and getting out all as required for laying of cables,foundation filling of poles or stays and for rerouting of cables, complete all as specified and directed.

Returning filling, in including spreading ,leveling, watering and well ramming in layers not exc 25 cm each all as required, complete all as specified and directed.

Removing excavated material to a distance not exceeding 50 meters and depositing where directed at a level not exc 1.5 mtr above the starting point, complete all as specified and directed.

M & L for good quality dry sand cushioning to under ground electric cable on layer of 8 cm thick before laying the cable and second layer of 15 cm thick after laying the cable all as specified in clause 19.75 of MES Schedule part-I (2009) Note : Sand shall be fined sand as specifed and punned thickness shall be measured and paid.

Supply and laying sub class 'B' bricks of old size (230x115x75 mm) or of size locally available, laid along alignment of cable as protection to cable in trenches complete all as specified and directed.

M & L for replacement of LED tube rod 18 watt energy efficient tube light fittings LED complete with 4 feet long channel type made out of CRCA sheet powder coated complete with housing with all accessories prewired and making connection with 3 core copper flexible cable of size 0.75 Sqmm from ceiling rose/PVC connector to light fittings ( fittings shall be fitted on two plastic square/round block. Note power factor should not be less than 0.90. Note : (i) Minimum 2 years guarantee period of LED fittings (ii) Driver shall be IP 66 degree of protection potted seal type with inbuilt SPD and external SPD of capacity 5 KV to be provided in addition to inbuilt. (iii) Power factor more than 0.9 (iv) Contractor shall submit LM 79 and LM 80 test reports from manufacturer from approved laboratory.(v) Warranty certificate from OEM for minimum 2 years to be submitted before claiming for payment.(vi) Luminous efficiency shall not be less than 95 lumens/ watt”

Supply and Fix for replacement of LED 20W inverter batten type fitting 4 feet long aluminium extruded housing, charging time 10-12 Hrs with 04 Hrs backup,IP-20 ,rated voltage 230 V, 50 hz, system wattage 20W +/- 10%, system current less than 102 mA, power factor more than 0.95, system lumen efficiency 100lm/watt,CCT 6500K, CRI more than 80, THD less than 30%, driver efficiency more than 85% complete all accessories prewired and connecting electrically to ceiling rose using PVC insulated and overall sheathed flexible copper conductor cable of size 0.75 sqmm 3 core all as required at site or directed.

Supply and fix for replacement of Recess/suspended slim LED panel light with powder coated rim 36 watt of size 2x2 feet high efficiency designer recessed mirror optic luminary with ceiling cut out size 36 watt including LED complete including connecting electricaly to ceiling rose complete all as specified and as directed.Note : (i) Minimum 2 years guarantee period of LED fittings (ii) Driver shall be IP 66 degree of protection potted seal type with inbuilt SPD and external SPD of capacity 5 KV to be provided in addition to inbuilt. (iii) Power factor more than 0.9 (iv) Contractor shall submit LM 79 and LM 80 test reports from manufacturer from approved laboratory.(v) Warranty certificate from OEM for minimum 2 years to be submitted before claiming for payment.(vi) Luminous efficiency shall not be less than 95 lumens/ watt”

Supply and fixing for replacement of LED Bulk head light fitting 1X10watts suitable for compact fluorescent lamp complete , connecting electricaly to ceiling rose using cord flexible 3 core PVC insulated over all sheathed with flexible copper conductor complete all as specified and as directed. Note : (i) Minimum 2 years guarantee period of LED fittings (ii) Driver shall be IP 66 degree of protection potted seal type with inbuilt SPD and external SPD of capacity 5 KV to be provided in addition to inbuilt. (iii) Power factor more than 0.9 (iv) Contractor shall submit LM 79 and LM 80 test reports from manufacturer from approved laboratory.(v) Warranty certificate from OEM for minimum 2 years to be submitted before claiming for payment.(vi) Luminous efficiency shall not be less than 95 lumens/ watt”

Supply and fixing for replacement of mirror light fittings with sleek energy efficient decorative LED mirror light 10 watts, 2 feet with diffuser complete with all accessories prewired and making connection complete all as specified and as directed. Note : (i) Minimum 2 years guarantee period of LED fittings (ii) Driver shall be IP 66 degree of protection potted seal type with inbuilt SPD and external SPD of capacity 5 KV to be provided in addition to inbuilt. (iii) Power factor more than 0.9 (iv) Contractor shall submit LM 79 and LM 80 test reports from manufacturer from approved laboratory.(v) Warranty certificate from OEM for minimum 2 years to be submitted before claiming for payment.(vi) Luminous efficiency shall not be less than 95 lumens/ watt”

S&F LED Lamp 230 volts,50 Hz,inverter LED 9 watt ,lumen 900 lm, Charging time 8 to 10 Hours, backup time 04 Hrs, operating temperature -10 to 50 degree celcius,back time 04 Hours, complete all as specififed and direccted.

M & L for replacement LED lamp 7 watt , 230 volts retrofit type, complete all as specified and directed.

All as per Srl Item No.12 above but for LED lamp 9 watt.

All as per Srl Item No.12 above but for LED lamp 12 watt.

Supply, install, test and commissioning of minimum 62.5 KVA/50 KW DG set diesel engine driven Generating set with alternator out put Voltage 415 Volts +/- 1% at set value of 415 V at a frequency 50HZ +/- 0.5% with STD inbuilt control panel to be errected inside acoustice enclosure (NTP for suitable for installing at 2ASD, Pathankot), all mounted in acoustic enclosure and Control panel as per manufacturers design and specification as per approved CPCB-02 norms confirming to the detailed specifications appended below (I) ENGINE (a) General: Suitable four stroke compressed ignition, radiator water cooled,Turbocharged aspiration, continuous duty with 10% overload capacity for 1 hour in 12 hours continuous running, with 50°C intake air temperature, CPCB-02 Euro emission engine ,turbocharged four stroke engine developing minimum 83 BHP @ 1500 RPM under NTP conditions, coupled to alternator mounted on Channel Iron base frame with in built fuel tank of minimum capacity suitable for 12 Hrs continous running at 75% load. The prime mover provided should be as per IS specifications. (b) Air intake system : Should comprise of dry type intake air filter mounted on engine, one in number vacuum indicator mounted on intake piping.

(c) Exhaust System: Should comprise of one exhaust manifold, dry type, mounted on engine, one exhaust residential type silencer which should be positioned in such a way that the exhaust gas is not sucked by the fan on the radiator, thereby affecting the cooling system. The silencer should cater to the noise level tolerance prescribed in the relevant IS/BS. The silencer should be provided with flaps with a provision so that it will open only when the generator is running. The complete exhaust system shall be properly supported so that entire lot of the exhaust system shall not fall on the DG Set. (d) Fuel System: Should comprise of disposal type element fuel filter, pressure type fuel pump mounted on engine, non return check valve in fuel supply and drain lines, wire braided hose between filter and pump, fuel system with suitable capacity electronic governor and engine mounted actuator. The fuel tank must have proper locking arrangement with level indicator and to be integrated with base frame. (e) Cooling System: Should comprise of radiator designed, residential type silencer and tested for 50o C ambient temperature with 7 PSI pressure cap mounted on base rail. The thermostat installed in the engine coolant outlet, fresh water pump mounted on engine, fan and fan hub mounted on engine. A reservoir of 50% of radiator capacity to replenish coolant by gravity (as and when required) is also to be provided.

(f) Lubricating System: Should comprise of lubricating oil sump mounted on engine, gear driven lub oil pump mounted on engine, lubricating oil cooler-fresh water cooled integral with engine cool out circuit mounted on engine, oil filter lubricating with cap and lubricating oil dip stick for oil level check mounted on engine. The system should be capable of feeding lube oil to the main end & large end bearings, cam shaft, valve rocker gear and all moving parts. (g) Starting System: Should comprise of suitable voltage DC electrical starter mounted on engine, with suitable maintenance free battery of capacity 12 V DC -2 Nos with suitable AH to be mounted in trays (having rubber insulation) on the main frame. It should have the provision to charge the battery from external sources during static condition and while running of the generator. (h) AC Generator : The generator shall be horizontal and foot mounted,minimum 62.5 KVA, 415 Volts, 3 phase, 4 wire, 0.8 PF, 50 HZ, self excited, self regulated, brushless AC generator, suitable for an ambient temperature of 50° C with IP-23 enclosure class H insulation and temperature rise limited to class H as per following technical details (i) Type, Brush less AC Generators (ii) Output rating minimum 62.5 KVA/50 KW (iii) Output Voltage: 415 ± 1% under all loading conditions and with maximum voltage Dip at full load 0.8 PF shall be < 16% as per OEM design. (iv) Output frequency 50Hz ±0.5% up to 0.8 lagging. (v) No of Phases: 3 phase with 01 Neutral (4 wire)

(vi) Mounting : Horizontal foot mounted. (vii) Enclosure : Minimum IP-23 / Drip proof and screen protected. (viii) Electronic Automatic voltage regulator with response time < 75 m sec and + range of voltage adjustment. (ix) Class of insulation-'H' (x) Short circuit withstand 3 times rated current for 3 secs and overload withstand capacity for continuous duty with 10% overload capacity for 1 hour in 12 hours continuous running, & 150% overload for 30 sec running (xi) Overspeed capacity 1800 RPM for 2 min NOTE : Following shall be deemed to be included in cost quoted :- (i) Standard control panel indoor type with IP-43 for minimum 62.5 KVA DG set (ii) Suitable size RCC cement concrete foundation platform of canopy base with height as required at site to mount the generator as per manufacturer's instructions/ recommendations. The cost of foundation bed incl earth work and dismantling existing CC and foundation etc is deemed to be included in the quoted rate. (iiI) Connecting cables, from existing panels and connecting cables , cables glands, cable lugs to new panel complete with all necessary accessories. (iv) Install on the foundation, connecting fuel lines, cable etc. (v) Test and commissioning complete (vi) The cost of control cables from engine to Control panel , transportation, installation, testing & commissioning etc shall be deemed to be included in the cost quoted. (j) BASE FRAME: Shall be stand by and fabricated with CRCA sheet metal which shall be suitable to mount the engine, alternator and radiator, channel width of base frame shall be adequate to accommodate anti-vibration pads.

(q) Painting Scheme:- ISS shade 220 olive green 1994 or all as per manufacturers specifications (r) Lifting/ Transportation arrangements :- Container with suitable corners will be provided to lift the DG set along with container. This is suitable for road/ rail/ sea transportation. (s) Trials:- Trials on site should be given as per load tests prescribed and all functional trials should be shown. Note : (i) The Engine, alternator, Control Panel, Acoustic enclosure shall be integrated unit sourced shall be from OEM only as per Make given in Sch 'A'.(ii) The rate quoted inclusive for supplying next nearest higher capacity as per OEM design. (ii) Testing of DG set shall carried by representative of AO. The cost of POL & resistive load bank required for testing the DG Set is deemed to be included in quoted rates. The DG Set shall run for a period of 12 Hours continuosly out of which 15 minutes on No Load , 2 Hrs 15 minutes of 25% rated load, 2 hrs on 50% rated load, 2 Hrs 30 minutes on 75 % rated load, 4 Hrs on rated full load, 1 Hrs on 110% rated full load. (iii) First filling of coolant, Engine Oil, lubricants and fuel etc should be arranged by contractor for complete testing and quoted rate deemed to be inclusive for the same.

Supply , lay, connect, test and commission cable LT 1100 volts heavy duty XLPE insulated armoured aluminium conductors, in trenches/ducts on angle iron supports including glanding, crimping and connecting up complete all as specified and of size 3.5 Core x 35 sqmm.(Note: Earth work, LT joint end kits to be measured and piad seperately.)

Supply, lay, connect, test and commission cable LT 1100 volts heavy duty XLPE insulated armoured aluminium conductors, in trenches/ducts on angle iron supports including glanding, crimping and connecting up complete all as specified and of size 3.5 Core x 50 sqmm (Note: Earth work, LT joint end kits to be measured and piad seperately.)

Material, labour, testing & commissioning of cable end termination in door/out door, heat shrinkable type suitable for XLPE/ PVC cables of size 16 Sqmm to 50 sqmm 3.5 or 4 core with working voltage 1100 volts.

Cutting the tarmac / hard standings and excavating in trenches across the road for laying cable including making good the excavated portion by means of PCC 1:3:6, type C1 matching with the surroundings, complete all as specified and directed.

Supply and fix in repair Aluminium strip 25 x 3.15mm with saddles and fixing screws etc. for roof conductors and down conductors above ground complete with saddles and insulators made out of porcelain and fixing screws for roof conductor/down conductor including nut bolts& washers drilling and riveting for joints of suitable size as required at site all as specified and directed by Engr -in- Charge. Note :- Porcelain insulators are to be fixed at an interval of not more than 75 cm

Supply and fix in repair Copper strip 20 x 3.15mm with saddles and fixing screws etc. for roof conductors and down conductors above ground complete with saddles and insulators made out of porcelain and fixing screws for roof conductor/down conductor including nut bolts& washers drilling and riveting for joints of suitable size as required at site all as specified and directed by Engr -in- Charge. Note :- Porcelain insulators are to be fixed at an interval of not more than 75 cm

M & L for Earth continuity conductor or main earthing lead fixed to wall on batten or recess or chases or buried in ground or drawn in conduit/pipe or fixed to poles or any other indicated location for loop earthing etc. with GI strip 32x6mm including dismantling old one.

M & L for Earth continuity conductor or main earthing lead fixed to wall on batten or recess or chases or buried in ground or drawn in conduit/pipe or fixed to poles or any other indicated location for loop earthing etc. with 20x3mm copper strip including dismantling old one.

Supply and fixing in repair air termination single pointed aluminium rod 12mm dia and 300 mm long for fixing on GI pipe medium grade 40mm dia pipe duly making suitable fixing arrangement of one end of air termination rod all as specified and directed by engr-in-charge. Note: GI pipe required will measured and paid separately.

Supply and fixing in repair air termination single pointed copper rod 12mm dia 12mm dia and 300 mm long for fixing on GI pipe medium grade 40mm dia pipe duly making suitable fixing arrangement of one end of air termination rod all as specified and directed by engr-in-charge. Note: GI pipe required will measured and paid separately.

M&L for plain Cement concrete 1:2:4 type B-1, (Using 20 mm graded aggregate) as in foundation block for fixing GI pipe for installation of air termination rod etc. complete all as specified Note:- Unit rates includes for provn of form work for rough finished surfaces and finishing the exposed surfaces with 5 mm thick rendering in CM 1:3 all specified.

Supply & Fixing in repair GI pipe medium grade 40 mm dia for fixing Aluminium strip 25x3.15 mm on roof for lightening protection duly drilling 2 Nos holes on Aluminum strip and GI pipe on one end and fixing with screws/suitable size of bolts & nuts complete all as specified. Note: GI Strip required will measured and paid separately.

Supply and fixing in repair Test point terminal block made of gun metal or phosphorus bronze size 75x75x25mm drilled and screwed including 3 nos. 8mm dia 25mm long hexagonal head screws including provision of 30 cmx25cmx8cm sheet metal box made out of 3.15 m thick CRCA sheet with front hinged door shutter & locking arrangement and duly painted with two coats of synthetic enamelled paint over a coat of red oxide primer complete all as specified and directed.

Dismantling old DG set of capacity 50 KVA including AMF panel, LT UG cable of sizes and transporting it to MES storeyard.

M&L for GI pipe light grade 40 mm dia for cable protection on road crossings /plinth protection with fixed to the pole wall etc. suitable fittings for cable protection .

Material and labour for earthing with steel earth plate electrode of size 60x60cmx6mm thick buried directly in ground to a depth not less than 2.25 mtr deep below normal ground level with top edge of the earth plate not less than 1.5 mtr deep below normal ground level connected to galvanized iron strip of size 32x6mm as earthing lead by means of nuts, bolts and washers of steel after welding of GI strip to earth electrode to the full length of earth plate, GI medium grade pipe 40 mm bore protection pipe upto test point, 20mm dia GI light grade watering pipe with funnel and wire mesh, RCC pit cover of size 300x300x40mm reinforced with XPM having weight not less than 4Kg/sqmm including 6mm thick MS bar handle made to shape, PCC pit with 1:3:6 type C1 with angle iron frame made of angle iron of size 40x40x4mm, adequate qty of charcoal dust and salt layers all around the earth plate, excavation, earth work in any type of soil, removal of excavated soil and returning filling in all as required at site complete all as specified in plate No 3 of SSR Part-I and all as specified or indicated including testing on completion. NOTE :-Rates inclusive of necessary excavation in any type of soil, earth work, PCC pit, RCC cover, funnel with watering pipe, GI earth strip upto 7.5 m long for connecting to test point etc. all as required at site for complete earthing).

Material and labour earthing with copper plate 60×60cm ×3.15mm thick electrode and 20×3mm copper strip as earthing lead, buried directly in ground to a depth not less than 2.25 mtr deep below normal ground level with top edge of the earth plate not less than 1.5 mtr deep below normal ground level connected to20×3mm copper strip as earthing lead by means of nuts, bolts and washers of steel after welding of GI strip to earth electrode to the full length of earth plate, GI medium grade pipe 40 mm bore protection pipe upto test point, 20mm dia GI light grade watering pipe with funnel and wire mesh, RCC pit cover of size 300x300x40mm reinforced with XPM having weight not less than 4Kg/sqmm including 6mm thick MS bar handle made to shape, PCC pit with 1:3:6 type C1 with angle iron frame made of angle iron of size 40x40x4mm, adequate qty of charcoal dust and salt layers all around the earth plate, excavation , earth work in any type of soil, removal of excavated soil and returning filling in all as required at site complete all as specified in plate No 3 of SSR Part-I and all as specified or indicated including testing on completion.NOTE :-Rates inclusive of necessary excavation in any type of soil, earth work, PCC pit, RCC cover, funnel with watering pipe,Copper earth strip upto 7.5 m long for connecting to test point etc. all as required at site for complete earthing) and dismantling old defective earthpit.

Note: In case the tenderer quotes different rates for similar item then lowest rate shall only be applicable for payment and contractor shall not have any claim on this account.

M/S SATPAL AND BROTHERS

Ashoka Engineers

M/s. Aggarwal Engineers