REPAIR AND MAINT OF DG SETS AND COMPREHENSIVE GAS MANIFOLD SYSTEM AT MH KIRKEE UNDER GEMH AND RH KIRKEE

Amount

Carrying out "B" check- Replacement of diesel filter assembly, bypass filter assembly complete with engine oil filters, air filters including necessary "O" rings, etc. Draining out unserviceable engine oil from sump, filling of new oil and checking the proper functioning of the lubrication and coolling system for the D.G.set of capacity 500 KVA. Make : Kirloskar a) The unit quotated shall be deemed to included the cost of Diesel filter assembly, by pass filter assembly, engin oil filter assembly, Air filter assembly, 'O' ring etc. b) 'B' Check of DG set to be carried out twice in a year i.e. once in every six months 4 DG set X 2 times = 08 c) Engine Oil & coolent addective shall be measured and paid seperatly as supply only under relevant items of this BOQ. d) Emission Control Certificate obtained from local authority.

Carrying out "B" check- Replacement of diesel filter assembly, bypass filter assembly complete with engine oil filters, air filters including necessary "O" rings, etc. Draining out unserviceable engine oil from sump, filling of new oil and checking the proper functioning of the lubrication and coolling system for the D.G.set of capacity 500 KVA. Make :Greaves a) The unit quotated shall be deemed to include the cost of Diesel filter assembly, by pass filter assembly, engin oil filter assembly, Air filter assembly, 'O' ring etc. b) 'B' Check of DG set to be carried out twice in a year i.e. once in every six months 5 DG set X 2 times = 10 c) Engine Oil & coolent addective shall be measured and paid seperatly as supply only under relevant items of this BOQ. d) Emission Control Certificate obtained from local authority.

Carrying out "B" check- Replacement of diesel filter assembly, bypass filter assembly complete with engine oil filters, air filters including necessary "O" rings, etc. Draining out unserviceable engine oil from sump, filling of new oil and checking the proper functioning of the lubrication and coolling system for the D.G.set of capacity 200/125 KVA Make Kirloskar / Greaves a) The unit quotated shall be deemed to include the cost of Diesel filter assembly, by pass filter assembly, engin oil filter assembly, Air filter assembly, 'O' ring etc. b) 'B' Check of DG set to be carried out twice in a year i.e. once in every six months 2 DG set X 2 times = 04 c) Engine Oil & coolent addective shall be measured and paid seperatly as supply only under relevant items of this BOQ. d) Emission Control Certificate obtained from local authority.

Carrying out "B" check- Replacement of diesel filter assembly, bypass filter assembly complete with engine oil filters, air filters including necessary "O" rings, etc. Draining out unserviceable engine oil from sump, filling of new oil and checking the proper functioning of the lubrication and coolling system for the D.G.set of capacity 50/62.5/75 KVA. Make :Kirloskar a) The unit quotated shall be deemed to include the cost of Diesel filter assembly, by pass filter assembly, engin oil filter assembly, Air filter assembly, 'O' ring etc. b) 'B' Check of DG set to be carried out twice in a year i.e. once in once in every six months 3 DG set X 2 times = 06 c) Engine Oil & coolent addective shall be measured and paid seperatly as supply only under relevant items of this BOQ. d) Emission Control Certificate obtained from local authority.

Carrying out "B" check- Replacement of diesel filter assembly, bypass filter assembly complete with engine oil filters, air filters including necessary "O" rings, etc. Draining out unserviceable engine oil from sump, filling of new oil and checking the proper functioning of the lubrication and coolling system for the D.G.set of capacity 25 KVA. Make :Kirloskar a) The unit quotated shall be deemed to include the cost of Diesel filter assembly, by pass filter assembly, engin oil filter assembly, Air filter assembly, 'O' ring etc. b) 'B' Check of DG set to be carried out twice in a year i.e. once in every six months 1 DG set X 2 times = 02 c) Engine Oil & coolent addective shall be measured and paid seperatly as supply only under relevant items of this BOQ. d) Emission Control Certificate obtained from local authority.

Supply only of Engine oil suitable for above DG Set as per recommanded by manufacturer Make: Kirloskar oil / Survo Super / Gulf Lube part No :123200198624, HSN/ SAC Code: 27101980

Supply only coolant Additive 5 Lt Pack, Part No:123200198518, HSN/ SAC Code :38249022

Repair and maintenance of DG set (18 Nos ) including attending fault, testing, checking, routine maintenance as laid down in the Kirlosker/ Greaves manual of DG Set and repairs with all consumables and spare parts (as mentioned in Note below) including replacement of unserviceable assemblies / parts with new assemblies part of same make and capacity as and when required of disel engine driven generating set complete with Alternator 18 Nos cooling towers and AMF panels. Note :- (a) Spares requried to be replace shall be measured and paid seperately as supply only under relavant items of this BOQ.

Supply only copper conductor of size 50 Sqmm single core PVC insulated all as per site requirement

Supply only battery terminal (copper) incl brazing with multistranded copper conductor

Supply only ESU (Engine safety Unit) of DG Set 500 KVA Make : Kirloskar

Supply only ESU (Engine safety Unit) of DG Set 500 KVA Make : Greaves

Supply and replace maintainence free battery of capacity 12V 180AH for 500 KVA DG Set of Greaves / Kirloskar Make : Excide / Amaron /

Supply only of Exhaust blower for 500 KVA DG Set Make : Kirloskar

Supply only of Exhaust blower for 500 KVA DG Set Make : Greaves

Supply only AVR Model TUV 10 for 500 KVA DG Set Make : Kirloskar

Supply only AVR Model TUV 10 for 500 KVA DG Set Make : Greaves

Supply only of Water hose pipe as per existing for Set for 500 KVA DG Set Make : Kirloskar

Supply only of Water hose pipe as per existing for Set for 500 KVA DG Set Make : Greaves

Supply only of hose clips as suitable for 500 KVA DG Set Make : Kirloskar

Supply only of hose clips as suitable for 500 KVA DG Set Make : Greaves

Supply only of speed controller as suitable for 500 KVA DG Set Make : Kirloskar/ Greaves

Supply only of water safety switch as suitable for 500 KVA DG Set Make : Kirloskar

Supply only of water safety switch as suitable for 500 KVA DG Set Make : Greaves

Supply only of Oil safety switch as suitable for 500 KVA DG Set

Supply only of relay card as suitable for 500 KVA DG Set

Supply only of fan belt as suitable for 500 KVA DG Set Make : Kirloskar

Supply only of fan belt as suitable for 500 KVA DG Set Make : Greaves

Supply only of Diesel pipe as suitable for 500 KVA DG Set Make : Kirloskar

Supply only of Diesel pipe as suitable for 500 KVA DG Set Make : Greaves

Supply only of distile water

Supply only ESU (Engine safety Unit) suitable for DG Set 125/200 KVA

Supply only AVR Model TUV 10 suitable for 125 to 200 KVA DG Set

Supply only of hose clips suitable for 125 to 200 KVA DG Set

Supply only of water safety switch suitable for 125 to 200 KVA DG Set

Supply only of Oil safety switch suitable for 125 to 200 KVA DG Set

Supply only of relay card suitable for 125 to 200 KVA DG Set

Supply only of fan belt suitable for 125 to 200 DG Set

Supply only of Diesel pipe suitable for 125 to 200 KVA DG Set

Supply only ESU (Engine safety Unit) suitable for DG Set 50/62.5/75 KVA

Supply only AVR Model TUV 10 for 50/62.5/75 KVA DG Set

Supply only of hose clips suitable for 50/62.5/75 KVA DG Set

Supply only of water safety switch suitable for 50/62.5/ 75 KVA DG Set

Supply only of Oil safety switch suitable for 50/62.5/75 KVA DG Set

Supply only of relay card suitable for 50/62.5/75 KVA DG Set

Supply only of fan belt suitable for 50/62.5/75 KVA DG Set

Supply only of Diesel pipe suitable for 50/62.5/75 KVA DG Set

Supply only ESU (Engine safety Unit) suitable for DG Set 25 KVA

Supply only AVR Model TUV 10 suitable for 25 KVA DG Set

Supply only of water hose pipe suitable for 25 KVA DG Set

Supply only of hose clips suitable for 25 KVA DG Set

Supply only of water safety switch for 25 KVA DG Set

Supply only of Oil safety switch suitable for 25 KVA DG Set

Supply only of relay card suitable for 25 KVA DG Set

Supply only of fan belt suitable for 25 KVA DG Set

Supply only of Diesel pipe suitable for 25 KVA DG Set

M & L for repair/overhauling of self starter 24 Volts including replacement of carbon, bushes, rewinding of armature and field etc. and varnishing 500 KVA DG Set. Make : Kirloskar

M & L for repair/overhauling of self starter 24 Volts including replacement of carbon, bushes, rewinding of armature and field etc. and varnishing 500 KVA DG Set. Make : Greaves

Material & labour for taking down the fuel injection pump of 500 KVA of DG set for service & calibration and checking the serviceability of FIP Make : Kirloskar

Material & labour for taking down the fuel injection pump of 500 KVA of DG set for service & calibration and checking the serviceability of FIP Make : Greaves

M&L servicing/ repair of dynamo including replacement of carbon brush, brush holders, bushes/bearings, varnishing, scaling etc.,for 500 KVA DG Set.

M&L servicing/repair of water pump including replacement of repair kit. for 500 KVA DG Set

Dismantling the leaking radiator from 500KVA DG set and transporting to the workshop for repair by means of gas welding / brazing the copper tubes and reassembleing the same at the workshop and back to the site and refxing in the engine and testing complete and all as directed Make : Kirloskar

Dismantling the leaking radiator from 500KVA DG set and transporting to the workshop for repair by means of gas welding / brazing the copper tubes and reassembleing the same at the workshop and back to the site and refxing in the engine and testing complete and all as directed Make : Greaves

M&L servicing/repair of turbo charger including replacement of repair kit as suitable for 500 KVA DG Set

Material & labour for taking down the fuel injection pump suitable for 125 to 200 KVA of DG set for service & calibration and checking the serviceability of FIP

M&L servicing/ repair of dynamo including replacement of carbon brush, brush holders, bushes/bearings, varnishing, scaling etc.,suitable for 125 to 200 KVA DG Set.

M&L servicing/repair of water pump including replacement of repair kit. suitable for 25 to 200 KVA DG Set

M&L servicing/repair of turbo charger including replacement of repair kit suitable for 25 to 200 KVA DG Set

M & L for repair/overhauling of self starter 12 Volts including replacement of carbon, bushes, rewinding of armature and field etc. and varnishing 50/62.5/75 KVA DG Set.

Material & labour for taking down the fuel injection pump of 50/62.5/75 KVA of DG set for service & calibration and checking the serviceability of FIP

M&L servicing/ repair of dynamo including replacement of carbon brush, brush holders, bushes/bearings, varnishing, scaling etc.,for 50/62.5/75 KVA DG Set.

M&L servicing/repair of water pump including replacement of repair kit. for 50/62.5/75 KVA DG Set

M&L servicing/repair of turbo charger including replacement of repair kit suitable for 50/62.5/75 KVA DG Set

M & L for repair/overhauling of self starter 12 Volts including replacement of carbon, bushes, rewinding of armature and field etc. and varnishing 25 KVA DG Set.

Material & labour for taking down the fuel injection pump of 25 KVA of DG set for service & calibration and checking the serviceability of FIP

M&L servicing/ repair of dynamo including replacement of carbon brush, brush holders, bushes/bearings, varnishing, scaling etc.,suitable for 25 KVA DG Set.

M&L servicing/repair of water pump including replacement of repair kit. suitable for 25 KVA DG Set

M & L for annual maintanance of AMF cum auto Synchronizing panel for 09 Nos X 500 KVA DG Sets (On call bases or as and when required) including detailed check up, rectification of fault & maintenance /calibration of relays, replacing relays, resistors, contactors etc. to be done for Main power control panel for five DG Set 500 KVA panel to keep the same functional all the time complete as directed.

Supply and fix 3 Pole contactor of Capacity 800 Amps coil 230 Volts with 2 NO + 2 NC and having mechanical inter locking arrangement with adjacent contactor

Supply and fix 3 Pole contactor of Capacity 350 Amps coil 230 Volts with 2 NO + 2 NC and having mechanical inter locking arrangement with adjacent contactor

Servicing of change over panel of capacity 800 Amps X 4 Nos on half yearly basis compete installed at MH MRS of PH-I all as specified and directed. Note : (i) Normal hardware required during servicing i.e. nut, bolt, washer, ferrul, shall be deemed to be included in unit rate quoted. (ii) cleaning material i.e. blower, rust cleaner, polish paper, grease, cotton west, thinner, are included in rate

Servicing of change over panel of capacity 2000 x 2 (4000) Amps on half yearly basis compete installed at MH MRS of PH-II all as specified and directed. Note : (i) Normal hardware required during servicing i.e. nut, bolt, washer, ferrul, shall be deemed to be included in unit rate quoted. (ii) cleaning material i.e. blower, rust cleaner, polish paper, grease, cotton west, thinner, are included in quoatated rate

Supply and fix SMPS of incoming voltage 230 Volt AC and outgoing voltage 12 VDC for battery charging of DG Sets

Supply and fix SMPS of incoming voltage 230 Volt AC and outgoing voltage 24 VDC for battery charging of DG Sets

Supply and fix door hinges of DG of any size and any capacity

Supply and fix door glass of DG of any size and any capacity

Supply and Fix GI duct 22swg

Taking down GI duct 22swq

Supply and Fix Silencer and pipeline insulation 50 mm thick LRB Wool and 24 Swg alluminium ciadding installation

Supply and replacement of Diaphragm Suction unloader for compresser Make : Kirlosker, Part No: 025.12.030.50

Supply and replacement of Circlip External type C 4.0X0.700TH K for compresser Make : Kirlosker, Part No: 999.13.876.50

S & F Pressure guage 50 mm dia 0 to 6 KG / cm2g for comressor Make : Kirloskar Part No : 996.00.110.11

S & F Scraper ring for comressor Make : Kirloskar Part No : 023.05.030.50.

S & F Oring Neop - X3 .475" X0.210" XA / C for comressor Make : Kirloskar Part No : 999.12.341.00.

S & F Ring Piston for comressor Make : Kirloskar Part No : 023.05.020.50.

S & F Valve Delivery for comressor Make : Kirloskar Part No : 023.09.000.50

S & F Vlave suction for comressor Make : Kirloskar Part No : 023.08.000.50

S & F Packing delivery valve for comressor Make : Kirloskar Part No : 023.20.560.50

S & F Packing suction valve for comressor Make : Kirloskar Part No : 023.20.570.50

S & F sleeve bearing half for comressor Make : Kirloskar Part No : 023.20.420.50

S & F Guide ring for comressor Make : Kirloskar Part No : 032.05.150.50

S & F Thurst bearing for comressor Make : Kirloskar Part No : 023.20.470.50

S & F Cross head with piston rod for comressor Make : Kirloskar Part No : 048.03.090.50

S & F Joint (Cyl. Block to Cyl head) for comressor Make : Kirloskar Part No : 171.01.403.50

S & F Non return valve assembly 50 NB for comressor Make : Kirloskar Part No : 030.15.030.50

S & F Air fillter (dry type) for comressor Make : Kirloskar Part No : 032.13.010.50

Supply and fix in repair spares for Anesiwalta Air Compressor - Model BFT 150B-9 (15HP) as specified and directed

Piston ring LP

Piston ring HP

Valve Packing Set LP

Valve Packing Set HP

Valve set with packing LP

Valve set with packing HP

Seat Cylinder

Grease kit for small end

Piston pin set LP

Piston pin set HP

Filter element C/Case

Check Valve kit

Filter element Intek

Intek Filter set

Unloader part set

Cylinder LP

Cylinder HP + CL

Piston Set LP

Piston Set HP

Solenoid valve

Crank case C.I

Bearing Case

Bare cover fan

Intak pipe + 2 O ring

Intake joint 1

Intake joint 2

Intercooler joint

O Ring

Intercooler pipe set -1LHS-171

Intercooler pipe set -2CS-172

Intercooler set -110+1016+14

Delivery Pipe BFM

Pressure switch

Pressure Guage 2 & 1/2" Dial

Pressure Guage 4" dial

Needle bearing with seal LP

Needle bearing with seal HP

Oil seal

M&L for servicing of air cooled silenced reciprocating type oil free compressor having 57 cfm FAD (Fulled Air Delivery) capcity unit ( Make:Anest Iwata ) with replacement of spares such kit and replacement of compressor oil,air filter,r,oil filter,Beltetc and testing complete as directed by Engr-in-charge Model:FT 3500 Note : Compressor oil shall be measured and paid seperately in relavant items of this BOQ as supply only.

M&L for servicing of twin type vaccum pump air cooled type having maximum working pressure 29 inch of Hg or 730 mm of Hg capcity .( Make:Ingersoll Rand ) with replacement of spares such kit and replacement of vaccum pump oil,air filter,oil filter,Belt,etc and testing complete as directed by Engr-in-charge Model:15V Note : Compressor oil shall be measured and paid seperately in relavant items of this BOQ as supply only.

M&L for servicing of Reciprocating type Air Compressor unit ( Make: Kirlosker ) with replacement of spares such as per kit and replacement of compressor oil,air filter,Belt,oil filter,etc and testing complete as directed by Engr-in-charge Model:TC-50 Note : Compressor oil shall be measured and paid seperately in relavant items of this BOQ as supply only.

M&L for servicing of Air cooled Vacuum pump .( Make: Ingersoll Rand ) with replacement of spares such as per Kit and replacement of vaccum pump oil,air filter,oil filter,Belt etc and testing complete as directed by Engr-in-charge Model:7V Note : Compressor oil shall be measured and paid seperately in relavant items of this BOQ as supply only.

Supply only the T-30 oil in periodical servicing and during maintenance for top up the quantity as per Manufacturere's recommandation and techinical specification all as specified and directed

Supply and fix in repairs spares for Ingersoll Rand Air Compressor - Model 15V/ Sr No: 103514031/10351404 as specified and directed

Kit complete Overhaul 15V

Supply and fix in repairs spares for Ingersoll Rand Air Compressor - Model 7V/ Sr No: 7061267/7061269 as specified and directed

Kit complete Overhaul 7V

Supply in repair / replacement of Motor Auxiliary isolating contact assembly CS-AIH-2-116(4P) Make: C & S

Supply in repair / replacement of Motor Compact UVT Coil6D- 16D/06N-2OS, CS-AUH-V-A-NA Make: C & S

Supply in repair / replacement of Motor Shunt Trip 6D-16D/06N-2OS,CS-AVH-S-116-MA Make: C & S

Supply in repair / replacement of Motor Closing Coil 6D-16D/06N-2OS,CS-AVH-S-116-MA Make: C & S

Supply in repair / replacement of Motor Charging Motors (220 Volts AC / DC) Make: C & S

Supply in repair / replacement of Shunt Release EA 220V DC Make: L & T

Supply in repair / replacement of Under-voltage Release 240V AC Make: L & T

Supply in repair / replacement of Closing Coil 240V AC/ 220V DC Make: L & T

Supply in repair / replacement of Motor 240V AC Make: L& T