SERVICING AND REPAIR OVERHAULING TO DG SETS AND DIFFERENT CAPACITIES PANELS AND ALLIED WORKS AT E AND M INSTALLATIONS AT PXE CHANDIPUR

Amount

NOTE (Applicable for all items) :- The bidders/contractors are advised to read tender document & all corrigendum / amendments and General conditions of contracts before entrying/quoting the rates.

M & L for Major overhauling of 500 KVA DG Set No-01(at captive power house), Make : Greavs Cotton Ltd Model: TBD4V12 by opening and dismantling of Engine and transporting to auth workshop and removing of cylinder head, Cylinder liner,lubricating oil pump, piston, connecting rods, piston rings crankshaft, camshaft, FIP,injector, turbo charger and other connected parts for overhauling and replacing all unservicable parts and reassembly the engine and accesories from workshop to worksite including calibration of FIP , reparing of Cylinder head, turbo charger and water pump,radiator repairing ,washing,painting,assembling , testing and comminissioning all as directed. Note : (i) The rate quoted shall be deemed to be inclusive of cleaning using chemicals, cutting, grinding, rematling, polishing, and lathe work required to any parts of Engine (ii) Minor spare parts, which are essential for carrying out repair works but specifically not included in the description of item shall also deemed to be included in the unit rate (iii) Works should be completed by authorised service provider of Greavs Cotton (iv) Spare parts shall be measured and paid separately under respective item No 2 to 41

Supply only Lub Oil

Supply only coolant addititive

Supply only Element Pre Fuel Filter

Supply only Element Micro Fuel Filter

Supply only Lube Oil FLTR 234

Supply only OUTER ELEMENT

Supply only Inner Element

Supply only Fuel Pre FLTR KF 5.0 Ltr

Supply only O Rings (SPRS)

Supply only paper insert oil centrfug

Supply only set of O-ring for TBD4V12

Supply only Set of Gasket

Supply only D4 Flex pipe set

Supply only set of Hoses

Supply only set of hose clips

Supply only linear plateu honed 128 DIA

Supply only D4-CONROD BRG.SET

Supply only Set of Piston ring

Supply only injector sleeve

Supply only groove nut

Supply only inlet valve kv 2995

Supply only valve cone outlet kv 2996

Supply only Exh V S insert Semifini

Supply only V S Insert Inlet Semifini

Supply only Valve guide D3/D4

Supply only Valve collet

Supply only O rint vitton

Supply only ring

Supply only O-ring =24x5.5mm

Supply only Pipe injector overflow

Supply only pipe for injector over

Supply only water separator w/o priming

Supply only linear plateu honed 128 DIA

Supply only Push Rod

Supply only Adj.screw=M10X1.5X39

Supply only Push rod tube(modf)195mm

Supply only coupling parts(for alternator side)

Supply only coupling parts(for engine side)

Supply only 234V12 Fuel inj.pipe set

Supply only A V Mounting 1MN50 31/322

Servicing of DG set of capacity 30/35 KVA ,Make : Kirloskar, with replacement of Engine oil, Oil filter, Fuel filter , Air Clearner Element, Cleaning of battery terminal , checking of tappet clearance & related accessories such as set of 'O' ring, set of tappet gasket, Set of washers, Dusting ,Cleaning and testing of DG Set all as directed. Note : Engine oil, oil filter, Diesel filter , Air Clearner Element will be meseared and paid under relevent item No 43 to 45

Supply only Fuel Filter primary element

Supply only Spin on filter for Lubricating oil

Supply only Main element for air cleaner

All as per Serial Item No 42 here in before but of 63 KVA DG Sets Make : Kirloskar. Note : Engine oil, oil filter, Diesel filter , Air Clearner Element will be meseared and paid under relevent item No 47 to 51

Supply only Fuel filter element pre

Supply only Fuel filter element micro

Supply only Spin on filter for Lubricating oil

Supply only secondry element for air cleaner

Supply only primary element for air cleaner

All as per Serial Item No 42 here in before but of 75 KVA DG Sets Make : Greavs Cotten. Note : Engine oil, oil filter, Diesel filter , Air Clearner Element will be meseared and paid under relevent item No 53 to 57

Supply only Fuel filter element pre

Supply only Fuel filter element micro

Supply only Spin on filter for Lubricating oil

Supply only primary element for air cleaner

Supply only secondry element for air cleaner

All as per Serial Page No 42 here in before but of 82.5 KVA DG Sets, Make :Kirloskar. Note : Engine oil, oil filter, Diesel filter , Air Clearner Element will be meseared and paid under relevent item No 59 to 63

Supply only Fuel filter element pre

Supply only Lubricating oil filter

Supply only Fuel filter element micro

Supply only primary element for air cleaner

Supply only secondry element for air cleaner

All as per Serial Item No 42 here in before but of 82.5 KVA DG Sets, Make : Ashok Layland. Note : Engine oil, oil filter, Diesel filter , Air Clearner Element will be meseared and paid under relevent item No 65 to 69

Supply only Fuel filter element pre

Supply only Fuel filter element micro

Supply only Lubricating oil filter

Supply only primary element for air cleaner

Supply only secondry element for air cleaner

All as per Serial Item No 42 here in before but of 100 KVA DG Sets,Make: Greaves Cotton. Note : Engine oil, oil filter, Diesel filter , Air Clearner Element will be meseared and paid under relevent item No 71 to 75

Supply only Fuel element with O ring

Supply only Fuel insrt with O ring

Supply only Lubricating oil filter

Supply only primary element for air cleaner

Supply only secondry element for air cleaner

All as per Serial Item No 42 here in before but of 160 KVA DG Sets, Make Cummins. Note : Engine oil, oil filter, Diesel filter , Air Clearner Element will be meseared and paid under relevent item No 77 to 81

Supply only Fuel filter

Supply only Lubricating oil filter

Supply only Lubricating oil filter (By pass)

Supply only Air filter outer

Supply only Air filter inner

All as per Serial Item No 42 here in before but of 160 KVA DG Sets, Make Greavs Cotton. Note : Engine oil, oil filter, Diesel filter , Air Clearner Element will be meseared and paid under relevent item No 83 to 87

Supply only Element pre fuel filter

Supply only Element micro fuel filter

Supply only Lub Oil filter

Supply onlyElement BSK 2501/3

Supply only Element BSK 2501/4

All as per Serial Item No 42 here in before but of 200 KVA DG Sets, Make : Greaves Cotton. Note : Engine oil, oil filter, Diesel filter , Air Clearner Element will be meseared and paid under relevent item No 89 to 93

Supply only Fuel element with O ring

Supply only Fuel insert with O ring

Supply only Lubricating oil filter

Supply only Air filter outer

Supply only Air filter inner

All as per Serial Item No 42 here in before but of 250 KVA DG Sets, Make : Greaves Cotton. Note : Engine oil, oil filter, Diesel filter , Air Clearner Element will be meseared and paid under relevent item No 95 to 99

Supply only Fuel element with O ring

Supply only Fuel insert with O ring

Supply only Lubricating oil filter

Supply only Air filter outer

Supply only Air filter inner

All as per Serial Item No 42 here in before but of 250 KVA DG Sets, Make : Kirloskar. Note : Engine oil, oil filter, Diesel filter , Air Clearner Element will be meseared and paid under relevent item No 101 to 105

Supply only Fuel element with O ring

Supply only Fuel insert with O ring

Supply only Lubricating oil filter

Supply only Air filter outer

Supply only Air filter inner

All as per Serial Item No 42 here in before but of 500 KVA DG Sets,Make : Greaves Cotton. Note : Engine oil, oil filter, Diesel filter , Air Clearner Element will be meseared and paid under relevent item No 107 to 114

Supply only Element pre fuel filter

Supply only Element micro fuel filter

Supply only FUEL PRE-FLTR-KF 5.0LTR

Supply only L.O.FLTR 234

Supply only OUTER ELEMENT

Supply only INNER ELEMENT

Supply only O-ring SPRS

Supply only paper insert oil centrfug

All as per Serial Item No 42 here in before but of 520 KVA DG Sets, Make : Kirloskar. Note : Engine oil, oil filter, Diesel filter , Air Clearner Element will be meseared and paid under relevent item No 116 to 123

Supply only Element pre fuel filter

Supply only Element micro fuel filter

Supply only FUEL PRE-FLTR-KF 5.0LTR

Supply only L.O.FLTR 234

Supply only OUTER ELEMENT

Supply only INNER ELEMENT

Supply only O-ring SPRS

Supply only paper insert oil centrifug

Supply and filling Engine oil of 15W40 grade of DG Set of capacity 30 KVA to 520 KVA DG Set , Make : IOC/Greaves/KOEL Care or equivalent

Supply and filling pre mixed Coolant suitable for DG set Rediator, Brand/Make- K cool Super/Greaves/Waxpool

M&L for Repairing the alternator after dismantling and removing from the Gen set of capacity 63/75/82.5/100 KVA and replacing burnt winding of main stator/main field(rotor) with existing size coil of high quality including repair/remetaling of alternator shaft and lathe work, replacing ball bearing/bushes and coupling and refixing in position after repair including testing complete all as specified and directed.

All as per Serial Item No 126 here in before but of capacity 160 KVA

All as per Serial Item No 126 here in before but of capacity 200/250 KVA

M&L for dismentling radiator of DG set of 30/35 KVA and descaling with dilute HCL , fresh water internally to remove deposit on fins and soldering the copper tubes and tank etc for arresting leakage and re-fixing complete all as specified and directed.

All as per Serial Item No 129 here-in-before but for DG Capacity 63 KVA.

All as per Serial Item No 129 here-in-before but for DG Capacity 75/82.5 KVA.

All as per Serial Item No 129 here-in-before but for DG Capacity 100 KVA.

All as per Serial Item No 129 here-in-before but for DG Capacity 160 KVA.

All as per Serial Item No 129 here-in-before but for DG Capacity 250 KVA.

All as per Serial Item No 129 here-in-before but for DG Capacity 500/520 KVA.

M & L for repair of Self starter of 12 Volts by replacing unserviceable carbon brushes, brush holder, bearings, solenoid coil, replacement of burnt armature, rewinding of Fd coils, replacement of pinion gears etc refixing including testing and commissioning complete all as specified and directed.

All as per Serial Item No 136 here-in-before but of Self Starter of 24V.

M & L for repair of charging alternator 12 Volts by replacing unserviceable bushes, bearings, Carbon brushes, rectifiers, rewinding of field magnet coil / rotor armeture coils and any other minor parts required all as directed.

All as per Serial Item No 138 here-in-before but of charging alternator of 24V.

Supply and fixing, in replacement, Radiator cap suitable for DG Set of any type / make and capacity, complete all as directed.

Repair of battery 12 volt 180 AH any make and any type opening up and taking out all dead battery cell plates, terminal post and mixture of acid using same container of battery and replacing of new solution battery cell, plates, making terminals all as specified and directed

S&F in replacement of unsv thermostat with new thermostat alongwith complete assy for DG set connection testing complete all as specified and directed.

Supply and fixing, in replacement of Old unserviceable water temp gauge as per existing shape and size.

Supply and fixing, in replacement of Old unserviceable OIL Pressure gauge as per existing shape and size.

Repairs to automatic voltage regulator (AVR) including electronic printed circuit board (PCB) and replacement of relly ,wire connections of alternator suitable for DG Set of 160/200 KVA capacity complete all as specified and directed.

Repairs to automatic voltage regulator (AVR) including replacement of electronic printed circuit board (PCB) and replacement of relly ,wire connections of alternator suitable for DG Set of 250/500 KVA capacity complete all as specified and directed.

Supply & fixing in replacement, of Automatic Voltage Regulator (AVR) suitable for DG Set of 30/35 KVA capacity, with and including taking out old AVR and making all connection, testing, complete all as directed.

All as per Serial Item No 147 here in before but of size 63/82.5/100 KVA.

All as per Serial Item No 147 here in before but of size 200 KVA.

All as per Serial Item No 147 here in before but of size 250 KVA.

Servicing of alternator of DG set 30/35/63 KVA and heat varnishing including replacement of ball bearing bushes and other electronic parts and coupling and refixing including testing complete all as directed.

All as per Serial Item No 151 here in before but of size 75/82.5 KVA

All as per Serial Item No 151 here in before but of size 100/160 KVA

All as per Serial Item No 151 here in before but of size 200/250 KVA.

All as per Serial Item No 151 here in before but of size 500/520 KVA.

Supply only Bearings / bushes for DG set capacity 30/35 KVA

Supply only Bearings / bushes for DG set capacity 63 KVA

Supply only Bearings / bushes for DG set capacity 75/82.5 KVA

Supply only Bearings / bushes for DG set capacity 100160 KVA

Supply only Bearings / bushes for DG set capacity 200/250 KVA

Supply only Bearings / bushes for DG set capacity 500/520 KVA

Supply only Rectifier, diode plate suitable for DG set of capacity 30/35 KVA

Supply only Rectifier, diode plate suitable for DG set of capacity 63 KVA

Supply only Rectifier, diode plate suitable for DG set of capacity 75/82.5 KVA

Supply only Rectifier, diode plate suitable for DG set of capacity 100/160 KVA

Supply only Rectifier, diode plate suitable for DG set of capacity 200/250 KVA

Supply only Rectifier, diode plate suitable for DG set of capacity 500/520 KVA

Material & labour for carrying out servicing, cleaning of DG set panel/ control panel, including checking and rewiring faulty electrical circuit using 1.5 sqmm FRLS copper conductor, for DG Set of any type / make / capacity, making all electric connections and testing for smooth operation, complete all as directed. (Note : Quoted rate is exclusive of CTs, KW meter, volt meter, Ammeter are required, will be measured and paid separately as supply only under relevant items

Supply & fixing in replacement of CTs As per Exising .

Supply & fixing in replacement volt meter , 3 phase(0-500) volt of size 96 X 96 MM.

Supply & fiXing in replacement Ammeter , 3 Phase of Size 96X96MM.

Material & labour for opening /taking out of turbo charger of DG set of 30 KVA to 100 KVA capacity ,disconnection of air supply connection pipe etc,complete overhauling,servicing of turbo charger ,replacement of turbo charger repair kit including testing of turbo charger system complete and re-assembling the same with new gaskets fitted with DG set properly in original position, checking the allignment, making proper all connection, testing for smooth opreation complete all as directed.

All as per Serial Item No 172 here in before but suitable for 160 KVA to 520 KVA.

Supply & fixing in replacement of turbo charger of DG set of 30 KVA with gsakit including testing of turbo charger system complete all as directed.

All as per Serial Item No 174 here in before but suitable for 63 KVA.

All as per Serial Item No 174 here in before but suitable for 200 KVA.

All as per Serial Item No 174 here in before but suitable for 500 KVA.

Supply and fixing in replacement of water pump complete of existing make suitable for DG set 30 to 100 KVA all as specified and directed.

All as per Serial Item No 174 here in before but suitable for 200 KVA..

All as per Serial Item No 174 here in before but suitable for 250 KVA..

Supply and fixing, in replacement battery lead in red & Black colour PVC insulated, multi stranded copper single core unsheathed cable of size 35 sqmm, 1100 volts grade,1.5 mtr long fitted including brass bty terminal at one end and copper thimble of 35 sqmm at other end ,complete all as directed.

M&L for radiator fan with fan drive of existing shape and size with fixing bolts ,including taking out u/s fan drive of 100 to 250 KVA DG set

Supply and Fixing in repair asbestos rope12 mm Dia on exhaust fipe of different capacity of DG Set and all as per directed.

Supply and Fixing in repair Hand lock with Catcher for Canopy of different capacity of DG Set and all as per directed

Supply and Fixing in repair SS hing for Canopy of different capacity of DG Set and all as per directed

Supply and Fixing in repair charging alternator 12 Volts same as per existing suitable for 30 to 75 kva DG Sets all as per directed ,

Supply and Fixing in repair Self starter 24 Volts same as per existing suitable for 250 kva Make Greavs cotton model TBD3V8 all as per directed ,

M&L for preparation of surface by scrapping existing painted surface and painting of alternator, diesel engine body, radiator base fram , engine base channel and panal board , fuel tank ,panel etc applying one coat of synthetic enamel paint of existing colour and one coat of heat resistant paint of approved quality to engine and exhaust pipe by spray Machine including writing SM/MES No of DG set capacity 30 to 63 KVA all as directed.

M&L for preparation of surface by scrapping existing painted surface and painting of alternator, diesel engine body, radiator base fram and engine base channel & panal board ,fuel tank etc and applying one coat of synthetic enamel paint of existing colour and one coat of heat resistant paint of approved quality to engine and exhaust pipe by spray Machine including writing SM/MES No of DG set capacity 82 to 160 KVA all as directed.

M&L for preparation of surface by scrapping existing painted surface and painting canopy, alternator, diesel engine body, radiator base frame, engine - alternator base channel and panel board etc applying one coat of synthetic enamel paint of existing colour and one coat of heat resistant paint of approved quality to engine and exhaust pipe by spray Machine including writing SM/MES No of DG set capacity 200 to 250 KVA all as directed.

M & L for Earthing complete with galvanised steel earth plate electrode 60cmx60cmx6mm thick burried directly in ground (earth pit not less than 2.25m depth below ground level) with top edge of the plate not less than 1.5 m below ground level connected to galvanised earth strip of size 32x6mm by mean of bolt, nuts, check nuts and washer of galvanised iron steel all as shown in electrical plate No 3 of SSR Part - I, connected earthing test point and testing on complete all as specified and directed Note :- Rate also include necessary excavation and earth work in any type of soil, PCC pit 1:3:6 type C2, CI cover, funnel with watering pipe GI pipe light grade20 mm, wire mess, GI Protection pipe 40mm dia medium grade, test point, connecting lead/strip from test point to main switch or eqipment to be connected

Supply & fixing in replacement of earth continuity conductor GI strip 32x6 mm.

M & L for overhauling of water pump assy for necessary descalling including replacement of water pump kit , refixing and testing complete for DG 160 KVA to 200 KVA.

M & L for overhauling of water pump assy for necessary descalling including replacement of water pump kit , refixing and testing complete for DG 500 & 520 KVA

S & F, in replacement, higher crank power , high charge retention, superior spill resistant,12V, 180 AH complete all as specified and directed.(Brand-Exide/ HBL/OKAYA. Note : Old U/S battery to be deposited to Store.

M&L for dismentling and taking out fuel injection pump from DG set of any type/make and capacity 35/63 KVA for carrying complete overhauling/ servicing of injector pump, calibration of fuel pump and replacement of DV valve, plunger as per manufacturer instruction , assembling the same with DG set properly in original postion, checking the allignment , making proper fuel connection and testing for smooth opreation complete all as directed.

Supply and fix Controller Kit unit of 30/35/63/100/ KVA DG Engine control unit with KG 645 controller , interface and changing of faulty connector complete all as directed including removing of old one . Model : KG 645

All as per Serial Item No 197 but for DG set 160 KVA to 520 KVA complete as specified.

S&F off load change over switch side handle operated in SS sheet enclosure of rating 100 Amps four pole , Make : LT/Havells/C&S

S&F on load change over switch of rating 100 Amps four pole , Make : LT/Havells/C&S

All as per Serial Item No 200 but for 200 A , 4 pole capacity complete.

All as per Serial Item No 200 but for 320 A , 4 pole capacity complete.

S&F Contactor MNX300 2NO+2NC , 3 Pole including dismantling of old one complete as directed. Make- L&T/C&S/Havells

S & F 0.50 mm thick Pre- painted galvalium aluminium zinc coating GI based corrugated steel colour sheet having tensile strength of 550 Mpa as in roof covering with self tapping screws complete all as specified and directed.

S & F 0.50 mm thick Pre- painted galvalume aluminium zinc coating GI based plain colour sheet having tensile strength of 550 Mpa as in roof covering with self tapping screws complete all as specified and directed.

S & F for Joist, channel, angle, or tee sections, fixed independently, without connecting plates, etc. (cut to ordinary lengths i.e. within 20mm of the length indicated) complete with Fe-410- W(Gde- E-250) quality- B complete all as specified and as directed.

S & F for Roof trusses (framed), trussed, purlins, crane gantries, rails and fastenings and heavy bracket framing (Beam, tee, angle, channel or flat sections) including distance pieces, cleats etc. ® complete with Fe-410- W(Gde- E-250) quality- B complete all as specified and as directed.

S&F Galvanised Iron Pipe 50mm Bore (dia) ‘Light Grade’ for protection of Earth strip laid in Floors/ Road Crossing, fixing to Pole with Mild Steel Clamps, Nuts, Bolts, etc., complete all as specified and as directed.

M&L for cement concrete PCC 1:3:6 type C-2 using 40mm graded stone aggregate in filling foundations and mass concrete complete including necessary form work foundation complete all as specified and as directed .

CONSTRUCTION AND MAINTENANCE ENGINEERING CORPORATION

Rounaq Enterprise

RANA ENTERPRISES

vaishnaveedevienterprises

DS ENTERPRISES

J B NATH AND SON

chauhan syndicate

Bidder Name

RANA ENTERPRISES

DS ENTERPRISES

Rounaq Enterprise

J B NATH AND SON

chauhan syndicate

Rekha Enterprises

CONSTRUCTION AND MAINTENANCE ENGINEERING CORPORATION

vaishnaveedevienterprises