8405 REPAIR/ MAINTENANCE OF DG SETS AT KATTABOMMAN AND RS(P) UNDER GE TIRUNELVELI

Amount

Material and labour for 'B' check (for every 300 Hrs) & maintenance of 750 KVA DG set as per the recommendation of manufacturer including replacement of necessary recommended Lub oil and fuel oil filters, "O" rings, gaskets, clamp nuts, ball washers, adjustment of speed governor, cleaning of air cleaner, servicing of turbo charger, servicing to control wiring etc complete all as directed and specified by Engineer-In-Charge. Note :- (a) The rate quoted deemed to include all materials required for 'B' checking by authorized dealer such as replacement of (i) Element, Lub Oil Filter (ii) Fuel Filter and ring Kit (iii) Super BYP. Filter element kit (iv) Seal, O Ring (v) Premium blue 210 Liter (b) Required T& P shall be arranged by the Contractor at site.

Material and labour for D Check 7000 Hrs & maintenance of 750 KVA DG set as per the recommendation of manufacturer including replacement of recommended Lub oil and fuel oil filters, "O" rings, gaskets, clamp nuts, ball washers, adjustment of speed governor, cleaning of exhaust pipe and air cleaner, servicing of turbo charger, servicing to control wiring etc complete all as directed and specified by Engineer-In-Charge. Note :- (a) The rate quoted deemed to include all materials required for 'D' checking by authorized dealer such as replacement of (i) Element, Lub Oil Filter (ii) Gasket hand hole (iii) Gasket Rocker lever cover (iv) Gasket fuel pump (v) Hose plain (vi) Clamp, T bolt (vii) Clamp, hose (viii) Element, Air cleaner (ix) Fuel pump repair kit (x) Injector repair kit (xi) PT pump, calibration charges (xii) Injector calibration (b) Required T& P shall be arranged by the Contractor at site. (c) After B check, D check will commence. (B check will be paid separately with D check.)

Material and labour for 'B' check (for every 500 Hrs) & maintenance of 30 KVA DG set as per the recommendation of manufacturer including replacement of recommended Lub oil and fuel oil filters, "O" rings, gaskets, clamp nuts, ball washers, adjustment of speed governor, cleaning of air cleaner, servicing of turbo charger, servicing to control wiring etc complete all as directed and specified by Engineer-In-Charge. Note :- (a) The rate quoted deemed to include all materials required for 'B' checking by authorized dealer such as replacement of (i) Element, Lub Oil Filter (ii) Fuel Filter and ring Kit (iv) Seal, O Ring (v) Premium blue 10 Liter (vi) Separator fuel & water (b) Required T& P shall be arranged by the Contractor at site.

Material and labour for 'B' check (for every 500 Hrs) & maintenance of 62.5 KVA DG set as per the recommendation of manufacturer including replacement of recommended Lub oil and fuel oil filters, "O" rings, gaskets, clamp nuts, ball washers, adjustment of speed governor, cleaning of air cleaner, servicing of turbo charger, servicing to control wiring etc complete all as directed and specified by Engineer-In-Charge. Note :- (a) The rate quoted deemed to include all materials required for 'B' checking by authorized dealer such as replacement of (i) Element, Lub Oil Filter (ii) Fuel Filter and ring Kit (iv) Seal, O Ring (v) Premium blue 10 Liter (vi) Separator, fuel & water (b) Required T& P shall be arranged by the Contractor at site.

Material and labour for 'B' check (for every 500 Hrs) & maintenance of 82.5 KVA DG set as per the recommendation of manufacturer including replacement of recommended Lub oil and fuel oil filters, "O" rings, gaskets, clamp nuts, ball washers, adjustment of speed governor, cleaning of air cleaner, servicing of turbo charger, servicing to control wiring etc complete all as directed and specified by Engineer-In-Charge. Note :- (a) The rate quoted deemed to include all materials required for 'B' checking by authorized dealer such as replacement of (i) Element, Lub Oil Filter (ii) Fuel Filter and ring Kit (iv) Seal, O Ring (v) Premium blue 20 Liter (vi) Separator, fuel & water (vii) CRN Resistor element (viii) Foil sealed test strip (b) Required T& P shall be arranged by the Contractor at site.

Material and labour for 'B' check (for every 500 Hrs) & maintenance of 40 KVA DG set as per the recommendation of manufacturer including replacement of recommended Lub oil and fuel oil filters, "O" rings, gaskets, clamp nuts, ball washers, adjustment of speed governor, cleaning of air cleaner, servicing of turbo charger, servicing to control wiring etc complete all as directed and specified by Engineer-In-Charge. Note :- (a) The rate quoted deemed to include all materials required for 'B' checking by authorized dealer such as replacement of (i) Element, Lub Oil Filter (ii) Fuel Filter and ring Kit (iv) Seal, O Ring (v) Premium blue 10 Liter (vii) Foil sealed test strips (b) Required T& P shall be arranged by the Contractor at site.

Material and labour for 'B' check (for every 500 Hrs) & maintenance of 20 KVA DG set as per the recommendation of manufacturer including replacement of recommended Lub oil and fuel oil filters, "O" rings, gaskets, clamp nuts, ball washers, adjustment of speed governor, cleaning of air cleaner, servicing of turbo charger, servicing to control wiring etc complete all as directed and specified by Engineer-In-Charge. Note :- (a) The rate quoted deemed to include all materials required for 'B' checking by authorized dealer such as replacement of (i) Element, Lub Oil Filter (ii) Fuel Filter and ring Kit (iv) Seal, O Ring (v) Premium blue 10 Liter (vii) Foil sealed test strips (b) Required T& P shall be arranged by the Contractor at site.

Material and labour for 'B' check & maintenance of 500 KVA DG set (Make - Kirloskar) after 06 months or 250 Hrs run, whichever is earlier as per the recommendation of manufacturer including replacement of recommended Lub oil and fuel oil filters, "O" rings, gaskets, clamp nuts, ball washers, adjustment of speed governor, cleaning of exhaust pipe and air cleaner, servicing of turbo charger, servicing to control wiring, replacement of fan belts and calibration of FIP etc complete all as directed and specified by Engineer-In-Charge. Note :- (a) The rate quoted deemed to include all materials required for 'B' checking by authorized dealer such as replacement of (i) Lubrication oil filter (ii) Fuel filter (iii) Lubricating oil (ii) coolant etc. (b) Required T& P shall be arranged by the Contractor at site.

Material and labour for 'B' check & maintenance of 125 KVA DG set (Make - Kirloskar) at INS Kattabomman after 06 months or 250 Hrs run, whichever is earlier as per the recommendation of manufacturer including replacement of recommended Lub oil and fuel oil filters, "O" rings, gaskets, clamp nuts, ball washers, adjustment of speed governor, cleaning of exhaust pipe and air cleaner, servicing of turbo charger, servicing to control wiring, replacement of fan belts and calibration of FIP etc complete and all as directed and specified by Engineer-In-Charge. Note :- (a) The rate quoted deemed to include all materials required for 'B' checking by authorized dealer such as replacement of (i) Lubrication oil filter (ii) Fuel filter (iii) Lubricating oil (ii) coolant etc. (b) Required T& P shall be arranged by the Contractor at site.

Supply only Air inlet manifold joint of 125 KVA DG Set

Supply only Lub Oil pressure switch and sensor switch of 125 KVA DG Set.

Supply only Thermostat Element of 125 KVA DG Set.

Supply only Radiator hose (Radiator to water pump) of 125 KVA DG Set.

Supply only LFL sensor (low fuel level) 165mm height

Supply and fix conversion (display) kit from KG 934 to KG 645 of 125 KVA DG Set complete all as specified and directed.

Fuel pump calibration and repair of 125 KVA DG Set complete all as specified and directed by Engr-in-Charge.

Taking down old unserviceable DG Set Self Starter of DG Set 125 KVA and replacement with new self starter of same capacity complete all as specified and directed by Engr-in-Charge.

M & L for checking for fault and repair to electrical control Panel board of DG Set 125 KVA with wiring including MCCBs, ignition switch, meters, display board, gauges etc. of suitable rating complete upto satisfaction as specified and directed by Engr-in-Charge and manufacturer instruction.

Supply and fix AVR (TVAR- 10/TAVR-20/TVAR-14) for 30 KVA DG Set complete all as specified and directed.

Supply only fuel supply pipe 8.0 14B 1000WB of 30 KVA DG Set complete all as specified and directed.

Supply only head gasket of 30 KVA DG Set complete all as specified and directed.

Supply and fix Fuel pump calibration and repair of 30 KVA DG Set complete all as specified and directed.

Supply and fix conversion (display) kit of 30 KVA DG Set complete all as specified and directed.

Service/repair of radiator and hose clamp set of 30 KVA DG Set.

Taking down old unserviceable Self Starter of DG Set 30 KVA and replacement of same capacity self starter complete all as specified and directed by Engr-in-Charge.

M & L for checking fault and repair of alternator control Panel board of DG Set 30 KVA with wiring including MCCBs, ignition switch, meters, display board, gauges etc. of suitable rating complete upto satisfaction as specified and directed by Engr-in-Charge and manufacturer instruction.

Taking down old unserviceable Battery terminal heavy duty 1 mtr long standard copper cable with brass clamps, bolts, nuts, washers etc. and replacement with new one with same capacity complete all as specified and directed by Engr-in-Charge.

Testing and check DG Set Engine oil tank and top up with same grade Engine Oil as recommended by manufacturer of DG set complete all as specified and directed by Engr-in-Charge. Make: Castrol or equivalent

Testing and check battery distilled water and top up with distilled water as required for DG batteries complete all as specified and directed by Engr-in-Charge.

Testing and check DG Set Coolant and complete drain out used unserviceable coolant and replacement with same grade coolant best quality suitable for DG set recommended by manufacturer of DG set complete all as specified and directed by Engr-in-Charge.

Testing and taking out old damaged AVR unit suitable for 125 KVA DG Set and replacement of same capacity AVR unit complete all as specified and directed by Engr-in-Charge.

Testing and taking out old unserviceable 4 pole power contactor, MCX 31 type, AC 440 Volts, 3 phase, 130 Amps in the existing panel and replacement of same capacity contactor in AMF panel complete all as specified and directed by Engr-in-Charge. Make : L & T cat part No CS97018 or equivalent in BCH / Siemens

Testing and taking out old unserviceable 4 pole power contactor, MCX type, AC 440 Volts, 3 phase, 50 Amps in the existing panel and replacement of same capacity contactor in AMF panel complete all as specified and directed. Make : L & T cat part No CS97013 or equivalent in BCH / Siemens

Supply and fix PCC-303 Card Control and Device spike protection (item No- 85439000 & 85359090), for 750 KVA DG complete all as specified and directed by Engr-in-Charge.

Supply and fix HOSE WATER ( Part No. 0503-3165) for 82.5 KVA DG complete all as specified and directed.

Supply and fix HOSE WATER ( Part No. 0503-3164) for 82.5 KVA DG complete all as specified and directed.

Supply and fix HOSE CLAMP ( Part No. 0503-2923) for 82.5 KVA DG complete all as specified and directed.

Supply and fix HOSE CLAMP ( Part No. 0503-3094) for 82.5 KVA DG complete all as specified and directed.

Supply and fix BELT ( Part No. 5469225) for 82.5 KVA DG complete all as specified and directed.

Supply and fix FAN ( Part No. 0205-0383) for 82.5 KVA DG complete all as specified and directed.

Supply and fix WATER PUMP ( Part No. 3285410) for 82.5 KVA DG complete all as specified and directed.

Supply and fix THERMOSTAT ( Part No. 5292738) for 82.5 KVA DG complete all as specified and directed.

Supply and fix PSO600 ( Part No. A054G527) for 82.5 KVA DG complete all as specified and directed.

Supply and fix RELAY ( Part No. 0307-3197) for 82.5 KVA DG complete all as specified and directed.

Supply and fix AVR ( Part No. E000-24403) for 82.5 KVA DG complete all as specified and directed.

Supply and fix HARNESS ALTERNATING ( Part No. 0338-5324) for 82.5 KVA DG complete all as specified and directed.

Supply and fix HARNESS PANEL ( Part No. 0338-5350) for 82.5 KVA DG complete all as specified and directed.

Supply and fix COIL ( Part No. A044F796) for 82.5 KVA DG complete all as specified and directed.

Supply and fix SENSOR TEMPERATURE ( Part No. 0193-0529-01) for 82.5 KVA DG complete all as specified and directed.

Supply and fix SENSOR PRESSURE ( Part No. 0193-0430-01) for 82.5 KVA DG complete all as specified and directed.

Supply and fix HOSE VACUUM ( Part No. 0503-3193) for 82.5 KVA DG complete all as specified and directed.

Supply and fix HOSE CLAMP ( Part No. 0503-3163-01) for 82.5 KVA DG complete all as specified and directed.

Supply and fix HOSE VACUUM ( Part No. 0503-3157) for 82.5 KVA DG complete all as specified and directed.

Supply and fix MOTOR STARTING ( Part No. 4080645) for 82.5 KVA DG complete all as specified and directed.

Supply and fix HOSE WATER ( Part No. A053F973 ) for 62.5 KVA DG complete all as specified and directed.

Supply and fix HOSE WATER ( Part No. A048P889 ) for 62.5 KVA DG complete all as specified and directed.

Supply and fix HOSE CLAMP ( Part No. A041T650 ) for 62.5 KVA DG complete all as specified and directed.

Supply and fix HOSE CLAMP ( Part No. A044L007 ) for 62.5 KVA DG complete all as specified and directed.

Supply and fix BELT ( Part No. 4995243 ) for 62.5 KVA DG complete all as specified and directed.

Supply and fix FAN ( Part No. A053F742 ) for 62.5 KVA DG complete all as specified and directed.

Supply and fix WATER PUMP ( Part No. 5311736 ) for 62.5 KVA DG complete all as specified and directed.

Supply and fix THERMOSTAT ( Part No. 3800884 ) for 62.5 KVA DG complete all as specified and directed.

Supply and fix REALY ( Part No. 0307-3197 ) for 62.5 KVA DG complete all as specified and directed.

Supply and fix AVR ( Part No. A059F437 ) for 62.5 KVA DG complete all as specified and directed.

Supply and fix HARNESS ALTERNATING ( Part No. 0338-5324 ) for 62.5 KVA DG complete all as specified and directed.

Supply and fix HARNESS PANEL ( Part No. 0338-5350 ) for 62.5 KVA DG complete all as specified and directed.

Supply and fix SENSOR TEMPERATURE ( Part No. 0193-0529-01 ) for 62.5 KVA DG complete all as specified and directed.

Supply and fix SENSOR PREESSOR ( Part No. 0193-0430-01 ) for 62.5 KVA DG complete all as specified and directed.

Supply and fix HOSE VACUUM ( Part No. A048P901 ) for 62.5 KVA DG complete all as specified and directed.

Supply and fix HOSE CLAMP ( Part No. A041B506 ) for 62.5 KVA DG complete all as specified and directed.

Supply and fix HOSE-WATER ( Part No. 0503-3165 ) for 30.0 KVA DG complete all as specified and directed.

Supply and fix HOSE-WATER ( Part No. 0503-3164 ) for 30.0 KVA DG complete all as specified and directed.

Supply and fix BELT-DRIVE (FAN) ( Part No. 0511-0246 ) for 30.0 KVA DG complete all as specified and directed.

Supply and fix FAN, RADIATOR ( Part No. A054L444 ) for 30.0 KVA DG complete all as specified and directed.

Supply and fix PUMP,WATER ( Part No. A044Y588 ) for 30.0 KVA DG complete all as specified and directed.

Supply and fix THERMOSTAT ( Part No. A044R831 ) for 30.0 KVA DG complete all as specified and directed.

Supply and fix RELAY-CONTROL ( Part No. 0307-3197 ) for 30.0 KVA DG complete all as specified and directed.

Supply and fix KIT,REGN CTRL MDL,AS540 ( Part No. A059F437 ) for 30.0 KVA DG complete all as specified and directed.

Supply and fix HARNESS,ENGINE ( Part No. A048R416 ) for 30.0 KVA DG complete all as specified and directed.

Supply and fix HARNESS-AC ( Part No. 0338-5324 ) for 30.0 KVA DG complete all as specified and directed.

Supply and fix HARNESS-TRANSFORMER ( Part No. 0338-5350 ) for 30.0 KVA DG complete all as specified and directed.

Supply and fix COIL, ELECTRICAL ( Part No. A044F796 ) for 30.0 KVA DG complete all as specified and directed.

Supply and fix SENSOR-TEMPERATURE ( Part No. 0193-0529-01 ) for 30.0 KVA DG complete all as specified and directed.

Supply and fix SENSOR-PRESSURE ( Part No. 0193-0430-01 ) for 30.0 KVA DG complete all as specified and directed.

Supply and fix HOSE ( Part No. A054A641) for 20.0 KVA DG complete all as specified and directed.

Supply and fix HOSE,WATER ( Part No. A053Z290) for 20.0 KVA DG complete all as specified and directed.

Supply and fix CLAMP,HOSE ( Part No. A048P488) for 20.0 KVA DG complete all as specified and directed.

Supply and fix CLAMP,TEE BOLT ( Part No.A046A522) for 20.0 KVA DG complete all as specified and directed.

Supply and fix TENSIONER,BELT ( Part No. A046V060) for 20.0 KVA DG complete all as specified and directed.

Supply and fix FAN,RADIATOR ( Part No. A053Z083 ) for 20.0 KVA DG complete all as specified and directed.

Supply and fix PUMP-WATER ( Part No. 0132-0530 ) for 20.0 KVA DG complete all as specified and directed.

Supply and fix THERMOSTAT ASSY ( Part No. 0333-0810 ) for 20.0 KVA DG complete all as specified and directed.

Supply and fix RELAY-CONTROL ( Part No. 0307-3197 ) for 20.0 KVA DG complete all as specified and directed.

Supply and fix KIT,REGN CTRL MDL,AS540 ( Part No. A059F437 ) for 20.0 KVA DG complete all as specified and directed.

Supply and fix HARNESS,ENGINE ( Part No. A048R416 ) for 20.0 KVA DG complete all as specified and directed.

Supply and fix HARNESS-AC ( Part No. 0338-5324) for 20.0 KVA DG complete all as specified and directed.

Supply and fix HARNESS-TRANSFORMER ( Part No. 0338-5350 ) for 20.0 KVA DG complete all as specified and directed.

Supply and fix COIL,ELECTRICAL ( Part No. A044F796 ) for 20.0 KVA DG complete all as specified and directed.

Supply and fix SENSOR-TEMPERATURE ( Part No. 0193-0529-01 ) for 20.0 KVA DG complete all as specified and directed.

Supply and fix SENSOR-PRESSURE ( Part No. 0193-0430-01 ) for 20.0 KVA DG complete all as specified and directed.

Supply and fix HOSE,AIR ( Part No. A053Z308 ) for 20.0 KVA DG complete all as specified and directed.

Supply and fix CLAMP,HOSE ( Part No. A054J009 ) for 20.0 KVA DG complete all as specified and directed.

Supply and fix CLAMP,HOSE ( Part No. A048P490 ) for 20.0 KVA DG complete all as specified and directed.

Supply and fix HOSE,WATER ( Part No. A053Z290 ) for 20.0 KVA DG complete all as specified and directed.

Supply and fix BELT-DRIVE (FAN) ( Part No. 0511-0246 ) for 40.0 KVA DG complete all as specified and directed.

Supply and fix FAN,RADIATOR ( Part No. A054L444 ) for 40.0 KVA DG complete all as specified and directed.

Supply and fix PUMP,WATER ( Part No. A044Y588 ) for 40.0 KVA DG complete all as specified and directed.

Supply and fix THERMOSTAT ( Part No. A044R831 ) for 40.0 KVA DG complete all as specified and directed.

Supply and fix RELAY-CONTROL ( Part No. 0307-3197 ) for 40.0 KVA DG complete all as specified and directed.

Supply and fix HARNESS-AC ( Part No. 0338-5324) for 40.0 KVA DG complete all as specified and directed.

Supply and fix HARNESS-TRANSFORMER( Part No. 0338-5350) for 40.0 KVA DG complete all as specified and directed.

Supply and fix COIL,ELECTRICAL( Part No. A044F796) for 40.0 KVA DG complete all as specified and directed.

Supply and fix SENSOR-TEMPERATURE( Part No.0193-0529-01) for 40.0 KVA DG complete all as specified and directed.

Supply and fix SENSOR-PRESSURE Part No.0193-0430-01) for 40.0 KVA DG complete all as specified and directed.

Supply and fix SENSOR-TEMPERATURE ( Part No. 0193-0529-02) for 750.0 KVA DG complete all as specified and directed.

Supply and fix Relay control (Part No 0307-3187) for 750 KVA DG complete all as specified and directed.

Supply and fix Pressure Sensor (Part No 0193-0430-01) for 750 KVA DG complete all as specified and directed.

Supply and fix Coil Electrical (Part No A044F796) for 750 KVA DG complete all as specified and directed.

Supply and fix Pump Water (Part No 5311736) for 750 KVA DG complete all as specified and directed.

Supply and fix Thermostat Assembly (Part No 0333-0810) for 750 KVA DG complete all as specified and directed.

Supply and fix Thermostat (Part No A044R831) for 750 KVA DG complete all as specified and directed.

Supply and fix Hose Water (Part No A053Z285) for 750 KVA DG complete all as specified and directed.

Supply and fix Hose Radiator (Part No A042Y523) for 750 KVA DG complete all as specified and directed.

Supply and fix Hose coolant (Part No A053F973) for 750 KVA DG complete all as specified and directed.

Supply and fix Tensioned Belt (Part No A046V060)for 750 KVA DG complete all as specified and directed.

Supply and fix Water Pump (Part No A044Y588) for 750 KVA DG complete all as specified and directed.

Taking down old unserviceable battery and replacement with new sealed maintenance free lead acid battery12 V, 200 AH including connected wire and clamps for DG Set complete all as specified and directed by Engr-in-Charge. Make: Exide/ Amaron/ Luminous

Taking down old unserviceable battery and replacement with new sealed maintenance free lead acid battery12 V, 150 AH including connected wire and clamps for DG Set complete all as specified and directed by Engr-in-Charge. Make: Exide/ Amaron/ Luminous

Taking down old unserviceable battery and replacement with new sealed maintenance free lead acid battery12 V, 120 AH including connected wire and clamps for DG Set complete all as specified and directed by Engr-in-Charge. Make: Exide/ Amaron/ Luminous

Testing and calibration of meters as per IS from any NIBL certified equipment and submit report to this office of following items:-

(a) Voltmeter (Analog)

(b) Ammeter (Analog)

(c) Multifunctional meter (digital)

(d) Voltmeter (digital) AC

(e) Ammeter (digital) AC

(f) Voltmeter (digital) DC

(g) Ammeter (digital) DC

(h) Pressure Gauge (dial type)

(j) Temperature gauge (dial type)

Testing and taking out old unserviceable and supply, fixing the new Change over switch in the existing panel with new bolts and nuts including connecting the incoming and out going cables by using suitable cable glands and jumpers/cable with the bus bar of following capacity complete as specified and directed.

(a) Changeover Switch 4 pole 200 Amps, 50 Hz, 415 Volts. Make L&T model/type CO2-200 Cat No-CO22000OOOA or equivalent

(b) Changeover Switch 4 pole 100 Amp, 50 Hz, 415 Volts. Make L&T model/type CO2-200 Cat No-CO11000OSOSOO or equivalent

(c) Changeover Switch 4 pole 63 Amps, 50 Hz, 415 Volts. Make L&T model/type CO2-200 Cat No-CO10630OSOO or equivalent

(d) Changeover Switch 4 pole 800 Amps rotary handle, 50 Hz, 415 Volts. Make L&T model/type CO5-800 Cat No-CO58000OSOO or equivalent

(e) Changeover Switch 4 pole 400 Amps rotary handle, 50 Hz, 415 Volts. Make L&T model/type CO4-400 Cat No-CO44000OSOO or equivalent

Material and labour for Servicing of existing synchronization Panel board make of Priya Electricals, checking of process logic and replacement of defective components of panel board, including all other defective spares etc and reassembling, testing on completion for satisfactory functioning of synchronization panel board complete all as specified and as directed by Engineer-in-Charge. Note:1:-The Servicing will be done by authorized dealers only. Note:2:- .The unit rates against the item shall be deemed to include the cost of spare parts required for repair of synchronous panel board etc.

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