REPAIR AND MAINT OF STAND BY DG SETS AT DIFFERENT CAPACITY AND TYPE AT DIFFERENT LOCATION AT JAIPUR MIL STN UNDER GE (S) JAIPUR

Amount

Opening of DG set Air/water cooled and servicing of DG set capacity 10 KVA, complete servicing checking of oil, coolant, v-belts, greasing and oiling of parts and cleaning the inner body, tank and radiator etc by removing sludge etc and reassembling the DG set after repair and replacement of unserviceable parts of DG set and testing complete including comprehensive maintanance of DG sets as per B check items given below by providing qualified staff all as specified including engine tuning and replacement of following spare parts (As applicable):- Make : Kirloskar (a) Oil Filter (b) Fuel Filter (c) Fuel pipe for high pressure pump(d) V belt for cooling fan(e) Coupling (f) Air Filter (g) By pass oil filter (h) Oil Chamber packing set (j) Flexible hose pipe for air filter (l) Flexible hose pipe for oil filter (m) Flexible hose pipe for Fuel filter (n) fasterners ,clips washer all as required at site

All as per item No 1 above but DG Set of 30 to 40 KVA Make : Kirloskar

All as per item No 1 above but for DG Set of 62.5 KVA Make : Kirloskar

All as per item No 1 above but for DG Set of 100 KVA Make : CG & Ashoka Leyland

All as per item No 1 above but for DG Set of 125 KVA Make : Mahindra/Kirloskar

All as per item No 1 above but for DG Set of 160 KVA Make : CSH

All as per item No 1 above but for DG Set of 250 KVA Make : CG

All as per item No 1 above but for DG Set of 500 KVA Make : Kirloskar

Supply only of following spare parts for item No-1 to 8 above :- Note:- (i) Fixing charges of these spare parts shall be deemed to be included in respective item of Sch A. (ii) The make of different parts under this item shall be as per existing make i.e. Kirloskar/CG/Mahindra OR as per OEM

Lub oil Engine Oil (20W 40) Make : Servo/ Castrol/Volvoline

Coolant additive Make :-Volvoline/Servo/ Castrol

Lead Acid Battery for DG SET 120 Ah Make :- Exide express/Amaron/Amara Raja

Lead Acid Battery for DG SET 180 A h Make :-Exide express/Amaron/Amara Raja

Water Pump Assembly

Rubber Hose for main air pipe as per existing sample including steel clips

Distilled water in two litre container

Container (Bottle) for Coolent as per existing.

Cap for Radiator of DG Set as per Sample

M&L replacement of Battery lead of size 70 Sq mm copper conductor single core . (Make : Polycab/Finolex/Havells)

Repair/ maintenance to self starter 12 volts any make including rewinding to self starter 12 volts by taking out old burnt out copper winding wire and rewinding with super enameled copper wire same gauge including replacement of unserviceable pinion ,bush, solenoid coil, carbon brushes& tension spring complete all as specified and directed.

Repair/ maintenance to self starter 24 volts any make including rewinding to self starter 24 volts by taking out old burnt out copper winding wire and rewinding with supper enameled copper wire same gauge including replacement of unserviceable pinion ,bush, solenoid coil, carbon brushes& tension spring complete all as specified and as directed.

S&F in replacement of Auto contactor 100/5 Amp, AC supply 415 Volt for 30/35/ 62.5/125/160 KVA capcity DG set in AMF Panel complete all as specified and as directed. Make : L&T /Legrand/ C&S

S & F Battery charger of 6/12/24 volt battery complete all as specified and as directed. Make : L&T /Legrand/ C&S

S&F in replacement Engine starting relay with sequence timer & master timer suitable for 12/24 Volts complete all as specified and as directed DC Supply. Make : PIC/L&T/Siemens/BCH

S&F in replacement Electronic timer, suitable for 240/415 Volts 50 Hz AC supply for 0-60 seconds ON relay complete all as specified and as directed. (Make : PIC/L&T/Siemens/BCH/Haiser or company recommended)

M & L for replacement of RPM meter with cable complete all as specified and as directed. Make : Yankey/ Pricol/ L&T

M & L for replacement of push button switch for starting the DG Set upto 125 KVA complete all as specified and as directed. Make: Lucas/ Mahindra/ CG

M & L for replacement of ignition switch with key and wiring complete upto 125 KVA complete all as specified and as directed.

M & L in repair Digital Volt meter of range (0.500 Volts)including PTs complete all as specified and as directed. Make-AE Heavals/L&T/MECO.

M&L in repair Digital Amp.meter range (0.100) Amp including CTs complete all as specified and as directed. make/AE/Heavels/LT/MECO.

M&L in repair indicator lamp with bulb thered & FD type complete all as specified and as directed. Make:- L&T/Siemens.

M & L for replacement of AVR 30 KVA to 250KVA complete all as specified and as directed. Make: Kirloskae/Senelac/CG

M & L for replacement of existing old paterns meters and fixed to new Digital Load manager multy functional energy meter having facility to measure true RMS value, KWH, neutral current, for quadrant energy, max demand (KW, KVA, Kvar & Amp), CT operated 415 volts, 50 Hz AC supply including CTs. 01 set complete all as specified and as directed. Make : L&T Cat Part No WDM303FDN B1/CG/Kirlospar.

M & L for replacement of battery lead terminals set of two, made of Copper and suitable for battery up to 180 AH and terminal complete all as specified and as directed.

M&L for cleaning and descaling of Diesel tank of DG set of capacity up to 500 KVA with suitable chemicals and leakage testing the diesel from tank and repaired it if found leakage and make good as per existing shape and size ,welding/ fabricating same with best quality with gas welding, etc. cold or hot including painting the inner side tank by one coat of zinc chromate paint all as specified and as directed. ( Note:- repair of damaged diesel tank with proper fabrication method, painting internally and externally and providing gasket/ring will be included in above quoted price.)

Repair to rolling shutters of DG set room including replacement to mechanical rollers, spring, GI pipe 50 mm dia-3m long and applying necessary greasing, painting work with two coats of synthetic enamel paint over a coat of red oxide.

M & L for replacement unserviceable / wear & tear door locking handle, mild steel hinges , for silent type various capacity of DG Set and make good as per existing shape and model ,fabricated from structural CRCA sheet (2mm thick)of any size and shape including nut, bolts, washers, welding, bending, cold or hot drilling holes in bolts of any size all as specified and as directed at site.

Dismantling/Opening of radiator from DG set of capacity up to 500 KVA and transporting the same to authorised workshop from Site to work shop and back after repair for cleaning and descaling of radiator tubes with suitable chemicals,leakage testing of radiator and repaired it if found leakage & filling coolent as required qty including fixing in position after repair complete all as specified and as directed. (Note :- Coolent will be measured under relevent items)

M & L for replacement of Digital display Engine control unit ( Model No- EMS-934) suitable for existing capacity up to 160 KVA and make of DG complete all as specified and as directed.

Material and labour for earthing complete with galvanised steel pipe electrode, 40mm bore, medium grade with mild steel strip 32x6mm thick earth electrode, buried vertically in ground by drilling 100mm dia and 12 mtr deep below normal ground level, surrounded from all sides by charcoal dust and common salt in alternative layers of 15cm depth and earth electrode and connected with equipments by means of bolts, nuts, check nuts and washers of galvanised iron and connection to earth mesh including iron and connection to earth mesh including welding work and compacted with fine charcoal after installing earth electrode, pipe and excavation, earth work and filling pit with PCC 1:2:4 type B-1, Frame with cover all as shown in electrical plate of SSR Part-I (2009) including testing on completion including dismantling of existing one complete all as specified and as directed.

M&L for Replacement of change over switch 125 Amps 415 V , 4 pole front handle type as per site requirement complete all as specified and directed.MAKE- Havells cat part IHCNF series OR EQUIVALENT IN ABB/L&T/SCHNEIDER/LEGRAND

M&L for servicing of fuel pump including minor repair of DG set up to 160 KVA as per site requirement complete all as specified and directed. Make : Kirloskar, Mahindra,Crompton graeves

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