Provision of Axle Counter for Rusty Rail and Siding Tracks in Balance Yard of BAB-AGD section of Jhansi Division.

Installation, testing and commissioning of multi section digital axle counter (MSDAC) complete system as per RDSO Specification INo.RDSO/SPN/176/2013 version 3 with Latest amendments or latest. Suitable for commissioning of yard/Auto Section / dual detection (DCTC/AFTC with MSDAC) . MSDAC should have facility to reset track sections. Design of axle counter circuit indoor installation testing and commissioning of multi section digital axle counter (per unit), "NOTE-1 : 1. If any housing is required to keep outdoor equipment, it has to be supplied with the equipment with no extra cost (Mushroom Box will be supplied by CEL and the Installation will be done by vendor. If any additional qty of Mushroom Box i.e. more than 107 Nos. is required then the cost of supply & installation for the same will be borne by vendor). 2. Maintenance free earthing (supply and installation) for track device/mushroom housing etc to be done by the contractor if required by system design. No extra cost/ payment will be made by this Railway: 3. Automatic resetting facilities through hardware /software for auto resetting to be |provided by contractor by his own materials for this no extra cost /payment will be made by CEL. 4. MSDAC system networking to be done with central control room. E1 Channel/media will be provided by Railway for this purpose from nearest Railway station. 5. All other Hardware like TPR, Extra card to make dual DP, Modem, ethernet switches etc if required for commissioning and final track section pick up will be supplied by contractor, no extra payment will be made by this CEL. 6 Separate evaluator for UP and Down line to be provided at Station/RH as decided by Railway site engineer. For the communication between evaluator to evaluator (RH to Station) Quad/ OFC Link (dark fiber) will be provided by Railway. Any other Networking equipment if required will be supplied by contractor at no extra cost. 7. Manual resetting through reset box & LV Box at station to be provided as per requirement. The DP configuration/track section may vary as per site Note : Testing and commissioning will be done by OEM

Supply of Double Walled Corrugated (DWC) Pipe/duct with associated collars etc. as per RDSO Specification No. RDSO/SPN/204/2011 Ver.1.1 Amdt.1 or latest anti-rodent & anti-oxidant and non flame propagating type in 6 meters straight length and of size 120 mm outer dia,& 103.5 mm inner dia. (The manufacturers, suppliers must produce valid IS license and should be certified under ISO 9000 and shall submit copy of certificate). One couple with suitable rubber O-ring should be supplied with every 6 mtr of pipe length.(The total quantity of above items is equal to no. of pipes supplied.) DWC pipe shall be marked at every 1 mtr length in such a way that manufacturer's name, vendor name and year of manufacture can be easily identified. (Inspection Agency:-Consignee).

Supply of Apparatus Case/Location Box Full as per RDSO drg. no. RDSO/S-11500 or latest, with 'E' type lock and key ward no. 42, . The key and handle should be supplied at the rate of one no. per four Apparatus cases. The 'E' type key lock is as per RDSO Spec. IRS;S-30/64 or latest, RDSO drg. no.SA 3376/M or latest and Key is as per Drg. No. 3377/M or latest. (Inspection Agency:- Consignee).

Supply of Apparatus Case/Location Box Half as per RDSO drg. no.RDSO/S-11507 or latest, with 'E' type lock and key ward no. 42, . The key and handle should be supplied at the rate of one no. per four Apparatus cases. The 'E' type key lock is as per RDSO drg. no.SA 3376/M or latest and Key is as per Drg. No. 3377/M or latest. Note: This item includes the supply of 2 Nos E Type Lock fitted on both doors, along with two Keys. (Inspection Agency:-Consignee).

Supply of Phenolic laminated Sheet, resin bonded, grade P3 in standard size of 1220 X 1220 x 10 mm as per spec. No IS 2036 of 1995 or latest. Test report of manufacture to be supplied. (Inspection Agency:-Consignee).

Supply of DC-DC Converter as per Spec No. IRS:S- 96/2000 or with latest amendment / specification rating 24VDC, 10A suitable for (Make- Statcon). (Inspection Agency:-RDSO).

Supply of 1 x 10 Sqmm (Red/Black/Green) multi strand PVC insulated copper flexible power wire, and test parameters as per RDSO Specn.No.IRS:S-76/89(Amnd.3) or latest. Colour of the wire which is required will be specified by the Engineer incharge. (Inspection Agency:-Consignee).

Supply of Disconnect Terminal block for four conductors with screwing cage /clamp type, sliding switch disconnect, as per RDSO spec.No. RDSO/ SPN/189/2004 Ver. 3.0 or latest, for each conductor size up to 2.5 sq. mm, equivalent of M6 terminals. Each terminal block equipped with two markers, on top and bottom, an end plate, two end clamps and adequate length of rails for fitting terminal blocks. (Inspection Agency:-RDSO).

Supply of ARA terminal block, made of PBT, as per RDSO spec. No. IRS: S-75/2006 (Rev.2) or latest and as per Drawing. No. SA- 23741A (Alt.-4) or latest.(Inspection Agency:-RDSO).

Supply of Cartridge Fuse block, made of PBT, as per RDSO spec. No. IRS: S-75/2006 (Rev.2) or latest and as per Drawing. No. SA- 23748 (Alt.-4) or latest. (Inspection Agency:- RDSO).

Supply of Non deteriorating type, Round head type, low voltage cartridge fuse as per Spec No IRS: S-78/2006 with latest amendments, 10A rating capacity. (Inspection Agency:-RDSO).

Supply and installation of earth electrode as per standard practice and as per NCR Drawing No. S&T/Const/6.4/97. It includes supply of GI pipe of 3m length. It includes connecting the earth electrode to the equipments which are required to be earthed including digging of earth pit 3 mtr deep and fixing earth electrode pipe, casting of cement concrete enclosure with cover (cover as per NCR Drawing No. S&T/Const/6.3/97). It includes installation of 7 strand GI wires as earth lead wires, supported on MS flat size 5mm x 40 mm, soldering and nut bolt both, one end of both earth lead wire and MS flat to earth electrode and other end to Location boxes, block equipments, power equipments, cable sheath, signals etc. as per site requirement and as per instructions given by engineer incharge. (Inspection Agency:- Consignee).

Supply & installation of RFID based Electronic cable route marker for S&T/Power cable, which can be buried at a depth range 1.5 meter. Make -Stanlay/3M (Model:1420 XID) or similar. This Item Includes the GPS marking of RFID Marker with the help of RFID Locator or App based system. (Inspection Agency:-Consignee).

Supply of Cable route tracer with GPS enable 10 Watt transmitter, rechargeable battery pack and main charger, direct connection lead 10 meter extension cable with all other accessories. Make- Radiodetection/Stanley/3M or better. (Inspection Agency:-Consignee).

Supply of portable maintenance Service Terminal for installation, testing and maintenance of all networking parameters, as per Technical Specification. Make-HP/DELL or superior. (Inspection Agency:-Consignee).

Supply, installation & commissioning of 40 LPH Capacity distilled water plant (de mineralizer plant) as per following Specification: 1) stage-1: Reverse OSMOSIS based pre-treatment 2) stage-2: Indian resin or Similar 3) Output treated water per hour will be 40 ltrs (+/-10%) and is suitable for 2v 80AH & 300AH batteries 4) Output treated water per hour to be between 6.0 to 8.0 pH value 5) 18 pp filters and 12 carbon filters for free filtration are to be supplied along with the system. Warranty period shall be 12 months minimum from the date of commissioning or 18 months from the date of supply whichever is earlier, material shall be supplied along with a warranty certificate. Installation is to be done at different specified locations in Jhansi Division. Accepted make- Supertronics/Paramount(NRDM40) or equivalent. (Inspection Agency:-Consignee).

Installation and wiring of DC-DC converter for Item No. 7 of Sch A .(Make- Statcon or similar) .

Laying of S&T Cables of various cores/ pairs/ quads in trenches/ GI pipes/ RCC pipes/ DWC pipes etc. as per the site requirement and as per approved cable route plan. This also includes laying of cables in track crossings & road crossings. (Cables will be meggered before and after its laying by contractor under supervision of Railway Representative and he will submit the meggering report of each testing). Length of the cable laid includes the length of the cable coiled for termination purposes.

Cross trench for identification of the route of existing signaling and telecom cables.

Horizontal direction drilling (HDD)/Trenchless digging/machine drilling without damage to surface road /track for laying/insertion of HDPE/GI/DWC pipe. The bore shall be done at the depth of minimum 1400 mm from the ground level. The ground level shall be considered ignoring the bank height of the bank of the road. Note:- DWC/HDPE/GI Pipe Supply is not covered under this item. Contactor shall provide all material required for work and adequate nos. of labours for proper laying of cables into the bore. Cable shall be laid cautiously so that it should not get damage due to rough handling & pressure on cable.

Horizontal Boring/Manual moling without damage to surface road /track for laying/insertion of DWC/GI/HDPE pipe. Th e bore shall be done at the depth of minimum 1400 mm from the ground level. The ground level shall be considered ignoring the bank height of the bank of the road. Note:- DWC/HDPE/GI Pipe Supply is not covered under this item. Contactor shall provide all material required for work and adequate nos. of labours for proper laying of cables into the bore. Cable shall be laid cautiously so that it should not get damage due to rough handling & pressure on cable. Payment of boring shall be made only after DWC/HDPE/GI pipe is laid in the bore.

Cement concrete work for miscellaneous, unscheduled items in ratio 1:3:6 of cement, coarse, sand and aggregate Item includes excavation, ramming of CC by using vibrator, curing and plastering with cement and sand mixture in ratio1:4 (aggregate will not exceed beyond 3.8cm).The aggregate cement and sand will be supplied by contractor.

Cutting of all types of platforms/road crossing and trenching and excavation to a width and depth of 300 mm x 300 mm, laying of DWC/HDPE/GI pipe in the trench and refilling and concreting it afterwards as per original condition. In hard rocky ground area, cables will be laid normally on layer of soft earth of 0.05 mtrs thickness previously deposited at bottom of the trench. The cutting to be filled and finished with cement/concrete, as per the RDSO drawing No. SDO/ Cable laying/008, issued vide RDSO document No. RDSO/SI/G/2010 Version 1.1 dated 04.02.2014 or latest.

Placing of DWC/RCC pipes along with collars in trenches at places of track and road crossings, platform cuttings etc. also for straight cable laying (Cable laying is covered separately).

Laying and fixing of Medium class GI pipes 100 mm dia (4.5 mm thickness) as per IS 1239 ( Part 1) 2004 or latest with coupling on culverts/bridges, perforated at a distance of 20 cm or less with 10 mm dial hole, or at any other locations as decided by Site Engineer.The GI pipe is to be filled with chattered compound. It includes supply of all material required for fixing arrangement. Contractor will also supply flexible/corrugated HDPE pipe at the end of GI pipe to protect the cables from sharp edges and sudden bends. The laying and fixing to be done as per RDSO drawings no. SDO/cable laying/011 and SDO/cable laying/012 issued vide RDSO document no. RDSO/SI/G/2010 Version 1.1 dated 04.02.2014, or latest

Earthing connection and soldering of cable armour. (Unit:Per cable=Per Conductor)

Termination of Outdoor Cables (Main Cables / tail cables) at /ARA/Disconnect type terminals provided in Apparatus Cases, Cable termination rack in relay room, station building, generator room etc. The item includes dressing of cables and wires with dressing threads as per standard practice. All material required for this item will be supplied by contractor. The outdoor cable shall be terminated in Relay Room, IPS Room, ASM Room etc. under supervision and instructions issued by Engr. incharge of the work.

Fixing of ARA(M-6) Terminals /Screw less connectors / modular disconnect terminal blocks and fuse blocks on phenolic laminated sheets and fixing by stainless steel/brass nuts & bolts. This includes provision of two additional holes on the board on either side for cable conductor entry. The work shall be carried out a per instructions of railway Engineer incharge. (Supply of all above materials has been covered separately).

Lettering and Numbering of all S&T gears like Signals, Loc. Boxes, Pt. Machines, TLJBs, Block joints etc. Each item to be taken as one unit.

Cable insertion in Old locations /Station Relay room /cable pit etc as per site engineer and filling with sand and plastering the same. Note: All the sundry material except that to be supplied by railways will be supplied by the contractor.

Drawing of wiring circuit in A-3 size sheet in autocad.(02 sets photo copy & 01 set tracing with soft copy) .

Preparation & submission of cable route plan of main & tail cables , cable cordage plan, location particulars, CT rack particulars, meggering report , earth resistance particulars, traction bonding diagram and any other drawing / particulars required in auto CAD in minimum A3 size each sheet should have a block for signature of Railway officials as well as block for signature the firm, where signature of shall be put up by the authorized signatory of the firms. The name of the work as be given by the Railway shall written on every sheet under the work column. One compete set of tracings and four sets of copies of complete above detailed particulars / drawing along with one CD to be supplied by the contractor in thick plastic folders.

Development and preparation of SIP, 'SWRD/GWRD/SWR etc based on existing SIP/ESP.(For station/LC upto 4 lines) [Job=Per Stn/LC

Excavation, casting, curing of foundation and Installation and Erection of Apparatus case Full (Apparatus Case foundation as per NCR latest practice) with contractor's own frame, cement and other material in the ra tio 1:3:6. 'E' type lock to be supplied and installed with Apparatus case. This includes filling of location foundations with river bed sand and plastering on top with a mixture of 1:4 of cement and sand. It covers fixing of lamp holder, switch and lamp etc. in Apparatus Case.

Excavation, casting, curing of foundation and Installation and Erection of Apparatus case Half (Apparatus Case foundation as per NCR latest Practice) with contractor's own frame, cement and other material in the ra tio 1:3:6.'E' type lock to be supplied and installed with Apparatus case. This includes filling of location foundations with river bed sand and plastering on top with a mixture of 1:4 of cement and sand. It covers fixing of lamp holder, switch and lamp etc. in Apparatus Case.

Fabrication and fixing of phenolic laminated sheet of grade P3, minimum 10 mm thick, as per Apparatus case diagram/plan, in location box by providing all fixtures like ARA/Disconnect terminals, fuse blocks, fuses, relays on square bars etc. including fixing of PVC coated string rods at the back side for cable support with contractor's own material like iron angle, nuts, bolts etc. The iron angle for fixing shall be minimum 3 mm thick. This also includes fixing of teak wood shelf minimum 25 mm thick for holding track circuit equipments. The work shall be done as per instructions of Rly engineer at site. (Apparatus case Full)

Fabrication and fixing of phenolic laminated sheet of grade P3, minimum 10 mm thick, as per Apparatus case diagram/plan, in location box by providing all fixtures like ARA/Disconnect terminals, fuse blocks, fuses, relays on square bars etc. including fixing of PVC coated string rods at the back side for cable support with contractor's own material like iron angle, nuts, bolts etc. The iron angle for fixing shall be minimum 3 mm thick. This also includes fixing of teak wood shelf minimum 25 mm thick for holding track circuit equipments. The work shall be done as per instructions of Rly engineer at site. (Apparatus case Half)

Painting of two coats of Enamel paint over one coat of Red Oxide primer after scrapping and cleaning of the surface. Paint to be of reputed make Asian/Dulux/ Berger or similar. App. Cases inside and outside to be done by Silver colour. (Apparatus Case Full)

Painting of two coats of Enamel paint over one coat of Red Oxide primer after scrapping and cleaning of the surface. Paint to be of reputed make Asian/Dulux/Berger or similar. Apparatus Cases inside and outside to be done by Silver colour. (Apparatus Case Half)