Automation Work at Chaudhary Charan Singh Rapti Barrage - Shravasti, Uttar Pradesh

Local Control System for Rapti Barrage

Supply of PLC/RTU system with software development of PLC/RTU, control panel with front door opening cabinet, fitted with power buses, MCBs & GPRS/GSM modem. Suitable power supply up to PLC/RTU panel, including suitable switch mode power supply (SMPS), 7 inches or above HMI display & Industrial type electrical fitting and cabling with suitable conduits complete for all related field instruments, as per technical specification.

Supply of Shaft Encoder based rotary position sensor with local digital Display & Proximity limit switches type Gate Position Sensors for indication and monitoring of Spillway gates, Intake Gates, Silt flushing gates including cabling & integration with PLC/RTU as per technical specifications.

Supply of 3 Phase VFD Starter panel for each motor of Barrage gates which shall consists of VFD, S.P.P, MCB, OLR, Timer, Main Switches including cabling & Electronic Digital Indicator complete as per technical specifications with heat dissipation mechanism. Electronic Digital Indicator complete as per technical specifications.

Supply of LTE Surveillance IP based 3G/4G Bullet Camera with Sim Card Slot, 2 Mega Pixel 2 OR 4 Array/ 72 LED Color Camera. 6 or 8 or 12mm (according to site suitability) with storage facility of at least 24-hour video recording, in elegant metal Die cast housing. Outdoor weather resistant IP 66, for monitoring the gates operation at Barrage complete as per Technical Specifications.

Supply of Pan Tilt Zoom (PTZ) 36 X Optical and 12 X Digital Zoom; 2 Mega Pixel IP based (DIGITAL) camera, 500 meter. Night Vision (Multiple Intelligent Array system) in IP66 Weather Resistant Outdoor Metallic Housing. Outdoor weather resistant IP 66 including cabling required for monitoring. As per technical specifications.

Supply of automated Water Level transmitter non-contact RADAR type having 30 m range for measuring upstream level and downstream discharge of barrage including all necessary cabling with suitable conduits & electrical fittings & must complete as per technical specifications.

Supply of Water Level transmitter non-contact Ultrasonic/RADAR type having 10m range for measuring downstream discharge of LMC & RMC, including all necessary cabling with suitable conduits & electrical fittings & mast complete as per technical specifications.

Supply of Data logger 2 analogue channel type with GPRS/GSM based telemetry including antenna and all necessary equipment for data transmission from Remote monitoring stations, as per technical specifications

Supply of solar power system, charger regulator, batteries, lightening arrestor with all connectors, cables and conduit for cables for providing un interrupted power supply to each PLC/RTU/Data logger and instrumentation system, as per technical specifications.

Supply of Early Streamer Emission (ESE) Lightning Arrestor (Protection radius 87 meter) with all necessary accessories as per technical specifications

Supply of electromagnetic brake system with brake drum complete with all necessary accessories as per technical specification.

Supply of automatic rainfall sensors (tipping bucket type) complete with accessories.

Supply of 12 m high mast Pole with 50 W, 8 Nos of Solar LED Lights.

EQUIPMENTS FOR BARRAGE CONTROL ROOM

Supply of Main PLC Controller system with firm ware based hot redundancy which shall include software development of PLC, Control Panel with front door opening cabinet, fitted with Power buses, MCBs & modem. All the Electrical fittings will be Industrial type. Including suitable switch mode power supply (SMPS), 12” or above display & interconnection with related PLC/RTU’s, complete as per technical specification.

Supply, Engineering and Development of customized SCADA software for complete System with life time licensed version as per technical specifications.

Supply of Master server which includes Server with server Rack and industrial grade monitor with USB, RS232/RS485, Ethernet Ports, OS Windows 8 or higher compatible to SCADA System complete as per technical specifications.

NETWORK VIDEO RECORDER (NVR) 32 Channel 1080 P Full HD, Real time Recording and Reviewing in Compression Format. With HDD along with dedicated sufficient Hard Drive to have memory of at least 30 days as per technical Specifications.

Supply of IT Hardware which includes required Static IP, Router with modem, Switch, firewall system and A3 / A4 color printer as per technical specifications.

Supply of 110” LED Display/Video wall System for monitoring of SCADA & surveillance system at Barrage Control Room as per technical specifications.

Supply of laptops & 4G/3G internet dongle along with licensed version Client SCADA software for remote viewing & monitoring of Barrage automation as per technical specifications.

Supply of online 3 KVA UPS with Battery system for power back up of Barrage control room equipment’s including all necessary cabling & electrical fittings complete as per the technical specifications.

Supply of Diesel Generator Set 62.5 KVA with 04 Earth Pits for earthing & all associated accessories as per technical specifications.

INSTALLATION RELATED SERVICES

Installation, testing & commissioning of PLC/RTU system with software development of PLC/RTU, control panel with front door opening cabinet, fitted with power buses, MCBs & GPRS/GSM modem. Suitable power supply up to PLC/RTU panel, including suitable switch mode power supply (SMPS), 7 inches or above HMI display & Industrial type electrical fitting and cabling with suitable conduits complete for all related field instruments, as per technical specification.

Installation, testing & commissioning of Shaft Encoder based rotary position sensor with digital Display type Gate Position Sensors for indication and monitoring of Spillway gates, Intake Gates, Silt flushing gates including cabling & integration with PLC/RTU as per technical specifications.

Installation, testing & commissioning of 3 Phase VFD Starter panel for each motor of Barrage gates which consists of VFD, S.P.P, MCB, OLR, Timer, Main Switches including cabling & Electronic Digital Indicator complete as per technical specifications along with heat dissipation mechanism

Installation, testing and Commissioning & integration of LTE Surveillance IP based 3G/4G Bullet Camera with Sim Card Slot, 2 Mega Pixel 2 OR4 Array/ 72 LED Color Camera. 6 or 8 or 12mm (according to site suitability) with storage facility of at least 24-hour video recording, in elegant metal Die cast housing. Outdoor weather resistant IP 66, communication with NVR located at Barrage control room for monitoring the gates operation complete as per Technical Specifications.

Installation, Testing & Commissioning & integration with NVR Located at Dam Control Room of Pan Tilt Zoom (PTZ) Cameras, 36 X Optical and 12 X Digital Zoom; 2 Mega Pixel IP (DIGITAL) Camera, 500 meter. Night Vision (Multiple Intelligent Array system) in IP66 Weather Resistant Outdoor Metallic Housing. Outdoor weather resistant IP 66 including cabling & conducting required for monitoring. As per technical specifications.

Installation, testing and Commissioning of automated Water Level transmitter non-contact RADAR type having 30m range for measuring Upstream level and downstream discharge of Barrage including all necessary cabling with suitable conduits & electrical fittings & mast complete as per technical specifications.

Installation, testing and Commissioning of Water Level transmitter non-contact Ultrasonic/RADAR type having 10m range for measuring downstream discharge of LMC & RMC,including all necessary cabling with suitable conduits, industrial type electrical fittings & mast complete as per technical specifications.

Installation, testing and Commissioning of Data logger 2 analogue sensor input type, with GPRS/GSM based telemetry including antenna and all necessary equipment for data transmission from Remote monitoring stations, as per technical specifications

Installation testing and commissioning of solar power system, charger regulator, batteries, lightening arrestor with all connectors, cables and conduit for cables for providing un interrupted power supply to each PLC/RTU/Data logger and instrumentation system, as per technical specifications.

Installation, testing & Commissioning of (ESE) Early Streamer Emission (Protection radius 87 meter) Lightning Arrestor with all connectors, cabling and all required accessories etc. As per technical specifications.

Installation, Testing & Commisioning of electromagnetic brake system with brake drum complete with all necessary accessories as per technical specification.

Installation, testing and commissioning of automatic rainfall sensors (tipping bucket type) complete with accessories.

Installation, testing and commissioning 12 m high mast Pole with 50 W, 8 Nos of Solar LED Lights.

EQUIPMENTS FOR BARRAGE CONTROL ROOM

Installation, Testing & Commissioning of Main PLC Controller system with firmware based hot redundancy, which shall include software development of PLC, Control Panel with front door opening cabinet, fitted with Power buses, MCBs & modem. Including suitable switch mode power supply (SMPS), 12” or above display & cabling with Industrial grade type electrical fittings for related remote PLC/RTU’s, as per technical specification.

Installation, testing, Commissioning and development of customized SCADA software for complete System with lifetime licensed version as per technical specifications.

Installation, Testing & Commissioning of Master server with SCADA Software which includes Server with server Rack and industrial grade PC with USB, RS232/RS485, Ethernet Ports, OS Windows 8 or higher compatible to SCADA System complete as per technical specifications.

Installation, testing & commissioning of NETWORK VIDEO RECORDER (NVR) 32 Channel 1080 P Full HD, Real time Recording and Reviewing in Compression Format with dedicated Hard Drive to have memory of at least 30 days as per technical Specifications.

Installation, Testing & Commissioning of IT Hardware which includes required Static IP, Router with modem, Switch, firewall system and A3/A4 color printer as per technical specifications.

Installation, Testing & Commissioning 110” LED Display/Video wall System for monitoring of SCADA & surveillance system at Dam Control Room as per technical specifications.

Installation, Testing & Commissioning of Online 3 KVA UPS with Battery system for power back up of Barrage control room equipment’s as per the technical specifications.

Installation, Testing and Commissioning of Diesel Generator Set 62.5 KVA with 04 Earth Pits for earthing, Starter Panel, Energy meter & cabling Complete in all respects as per technical specifications.

Charges for high-speed synchronous internet connection (min. 8 mbps upload and download speed) & Static IP for Five years.

Installation of Chain-Link fencing of (5mx5m), 2m along with lockable gates for external protection of Remote monitoring stations as per technical specification.

TRAINING

Training of the purchaser's personnel at the supplier’s plant and/or/onsite in assembly, start up, operation, maintenance and/or repair of the supplied goods. Course topics will include sensor calibration, PLC/RTU & SCADA configuration, data downloading, data retrieval, collection, Trouble shooting, processing maintenance requirements and procedure for equipment configuration, installation, site testing and commissioning including training kit containing course material in soft and hard copies.

OPERATION & MAINTENANCE AND COMPREHENSIVE WARRANTY

Five Years Operation & Maintenance and Comprehensive Warranty for Rapti Barrage SCADA based system as per Price schedule after final acceptance of SCADA & Surveillance system. This includes replacement of material & consumable as & when required at bidders’ cost. The cost of Communication for GPRS & SIM charges for data transmission, maintenance and other related charges. Minimum one Service Engineer shall be placed at Barrage Control room for Operation of SCADA & Surveillance system.

Construction of Barrage Control Room

Construction of Barrage Control Room at Rapti Barrage, District-Shravasti, U.P. having Total Covered Area 1,000 sq.feet. The Construction of Barrage control room will consist of complete civil work in foundation i.e. excavation and RCC work in foundation, PCC work for base of foundation, brick work upto ground level, pre-fabricated M.S. structure, vertical column, horizontal beams, Cement Soiled Wall Panel, Aluminium Composite Panelling, Panelling work using tuffened glass , false ceiling snow frost of premium quality, S.S. railing with heavy duty pedestals, aluminium door & window, Shade work with chain fencing for DG Gen set, complete electrification, Bath rooms & Pantry Work, Providing overhead water storage tank for water supply at all necessary points with superior quality sanitary fittings & including all internal & external furnishing other miscellaneous works for making fully furnished BCR to suit the Automation Control Activities as per technical specifications.

CIMCON Software India Pvt Ltd

Yokogawa India Limited

BIPS SYSTEMS LIMITED