138WE/L-74/2019-20

Amount

Supply installation,testing and commissioning of Extractor machine 30 Kg capacity per change Steam heated,high spin, front loading, stainless steel Outer Drum, inner Drum and cladding microprocessor controlled, fully automatic complete all as specified. Make : Fabcare/Superfab/Star white/PMC, Comprising of following specifications with parts:-

(a) Outer Drum- Stainless Steel AISI 304 Quality 2mm

(b) Inner Basket- Pressed through Dies in Factory in house Hydraulic Heavy duty Press 600 + 600 Tons capacity. Stainless Steel AISI 304 Quality used of 2mm,2.5mm & 5mm.

(c) Size of Inner Basket - 900 mm Dia X 500 mm Depth, Volume 318 Ltrs.

(d) Front Plate for Outer Drum- 2.5 mm SS AISI 304 Quality, highly polished.

(e) Door- SS Die pressed highly polished Door. 2.5 mm S.S. AISI 304 Quality used.

(f) Door Opening Ø 500 MM

(g) Door Interlock Pneumatic cylinder used to lock the door electro pneumatically so that it opens only after the complete operation is over.

(h) Fabricated Structure 100 & 80mm of MS pipe used with SS 304 Quality Cladding mat finished polished in 1.5 to 1.0 mm thickness

(l) Pulley - Taper lock bush pulley

(m) V Belts - SPB series fenner make 3 Nos.

(n) Drive Motor 7.5 Kw, 1440 RPM, Crompton Greaves/ABB/BBL/Siemens or Equivalent Make., VFD Controlled

(o) Switchgear Starter/AC Drive- AC Drive Danfoss or equivalent

(p) Paint-PU Paint done after complete rust removal through rust removal chemicals prior to epoxy priming & knifing putty base for Heavy Basic Structure.

(q) Bearing - Heavy duty, NU 2218 - 1 No. & 2216ZZ - 2 No's bearings used.

(r) Bearing Housing-A large close grained cast iron bearing housing duly machined with three extra wide roller bearing that are permanently lubricated for trouble free operation. In addition, 4 high quality seals provide four times the sealing power to isolate the bearing from water and chemical.

(s) Water Inlet- 1 No. 50 mm Pneumatic operated valve used

(t) Drain - 1 No. 75 mm pneumatic operated, Butterfly valve used or Electric

(u) Dosing System - Provided 3 compartments of 1 Liters each with centrifugal pump and S.S. jets incorporated through solenoid valves.

(v) Steam Inlet - 1/2” pneumatic operated angle valve (S.S)

(w) Suspension - Through Heavy duty, special designed springs, shock absorber etc.

(x) Control - Microprocessor Controlled.

(y) Steam Consumption - 20 Kg. / Hr depends upon the Ambient temperature and temperature of incoming water.

(z) Pneumatic Control - SPAC make or Equivalent.

(aa) MCB - Provided at back side of Machine for Electric incoming connection to the Machine.

Supply installation,testing and commissioning of Sluicing machine, 30 Kg capacity, per change. Steam Heated, Front loading, Stainless steel outer drum, Inner Drum & cladding. Microprocessor controlled, Fully automatic complete all as specified. Make : Fabcare/Superfab/Star white/PMC, comprises of following parts with specifications:-

(a) Outer Drum-Stainless Steel AISI 304 Quality 2mm

(b) Inner Basket-Pressed through Dies in Factory in house Hydraulic Heavy duty Press 600 + 600 Tons capacity. Stainless Steel AISI 304 Quality used of 2mm,2.5mm & 5mm

( c) Size of Inner Basket-900 mm Dia X 500 mm Depth, Volume 318 Ltrs.

(d) Front Plate for Outer Drum- 2.5 mm SS AISI 304 Quality, highly polished.

(e) Door - SS Die pressed highly polished Door. 2.5 mm S.S. AISI 304 Quality used.

(f) Door Opening- Ø 500 MM

(g) Door Interlock - Pneumatic cylinder used to lock the door electro pneumatically so that it opens only after the complete operation is over.

(h) Fabricated Structure - 100 & 80mm of MS pipe used with SS 304 Quality Cladding mat finished polished in 1.5 to 1.0 mm thickness

(l) Pulley -Taper lock bush pulley

(m) V Belts -SPB series fenner make 3 Nos.

(n) Drive Motor 7.5 Kw, 1440RPM, CromptonGreaves/ABB/BBL/Siemens or Equivalent Make, VFD Controlled

(o) Switchgear Starter/AC Drive AC Drive Danfoss or equivalent

(p) Paint - PU Paint done after complete rust removal through rust removal chemicals prior to epoxy priming & knifing putty base for Heavy Basic Structure.

(q) Bearing - Heavy duty, NU 2218 - 1 No. & 2216ZZ - 2 No's bearings used.

(r) Bearing Housing A large close grained cast iron bearing housing duly machined with three extra wide roller bearing that are permanently lubricated for trouble free operation. In addition, 4 high quality seals provide four times the sealing power to isolate the bearing from water and chemical.

(s) Water Inlet - 1 No. 50 mm Pneumatic operated valve used

(t) Drain - 1 No. 75 mm pneumatic operated, Butterfly valve used or Electric.

(u) Dosing System Provided 3 compartments of 1 Liters each with centrifugal pump and S.S. jets incorporated through solenoid valves.

(v) Steam Inlet - 1/2” pneumatic operated angle valve (S.S)

(w) Suspension - Through Heavy duty, special designed springs, shock absorber etc.

(x) Control - Microprocessor Controlled.

(y) Steam Consumption - 20 Kg. / Hr depends upon the Ambient temperature and temperature of incoming water.

(z) Pneumatic Control - SPAC make or Equivalent.

(aa) MCB - Provided at back side of Machine for Electric incoming connection to the Machine.

Supply installation,testing and commissioning of Drying Tumbler Auto Timed, Auto Reverse, / Forward, Auto Temperature Control 30 Kg Capacity (Steam Heated) Machine Model No DTS 30, 30 Kg capacity per change steam heated front loading, inner tumbler stainless steel fully die pressed door complete all as specified. Make :Fabcare/Superfab/Star white/PMC, comprises of the following parts with specifications:-

(a) Inner Basket Densely perforated SS AISI 304 quality used. Argon Arc Welding, single and un-visible joint, 1 mm thick sheet used.

(b) Sides of Basket Material & Thickness 1.6 mm Stainless Steel, AISI 304 Quality.

(c) Basic Structure Double walled glass wool insulated, 1.2 mm to 2.5 mm thick CRC sheets used & M.S. plates 5 mm to 8 mm thick used.

(d) Size of the Basket 950 Dia X 950 Depth, Volume 670 Ltrs

(e) Volume 670 Ltrs.

(f) Loading Ratio 1:20

(g) Door Die pressed door M.S. 2 mm thick PU painted with toughened glass.

(h) Door Opening Ø 640 MM

(l) Drive-Idler type system used 0.75 KW, 6 Pole Motor Crompton Greaves/ABB/BBL/Siemens or Equivalent Make., Main taper lock bush, with 18” x 2A pulley duly taper lock bush run through motor pulley of 3” x 2A size, main pulley 4 1/2" X 2B - 20" X 2B

(m) Steam Inlet Valves 1 No. valve used of 15 mm Size Pneumatically Operated Angle Valve.

(n) Steam Radiator-Made out of 20 Gauge Copper Seamless tubes with 18 Gauge Copper seamless bend with expandable welding. Aluminum Fins used for fast Radiation. Heavy duty industrial coil.

(o) Steam Consumption-25 Kg. /Hr. Approx. at 5 – 7 Kg./cm2 depend upon the ambient Temp.

(p) Condensate Outlet-Provided through pipe lines & bye pass assembly, valves and automatic steam trap (Spirax Marshall) installed in the machine, 15 mm size.

(q) Suction Blowers-1 No. Alu. Centrifugal blowers directly mounted on 0.75 KW 4 Pole motor BBL or equivalent make, duly statically as well dynamically balanced.

( r) Painting-PU paint done after complete rust removal through rust removal chemicals prior to epoxy priming & knifing putty base.

(s) Control Panel-Switch gear used with motor protection relays, single phasing preventer,reverse phasing, Auto timed, Auto reverse with indicators etc. D.O.L

(t) MCB-Provided at back side of Machine for Electric incoming connection to the Machine.

Supply installation,testing and commissioning of Auto clave machine Model 30, 30 Kg capacity complete all as specified. Make : Fabcare/PHCBI/Lucky Engineering works/SS Traders/Standard Steel Autoclave.

Supply installation,testing and commissioning of Flat work Ironer machine Model FIS 20 (Chest Heated) single roller steam heated with air suspended ironing chest (without air compressor) dia of the roller 20" dia x 120" height complete all as specified. Make : Fabcare/Superfab/Star white/PMC, Comprises of following parts with specifications:-

(a) Roller Size - (Padded) 508 Dia x 3048 Length

(b) Roller-Rolled & fabricated in Boiler quality steel plates, precision machined with drilled perforations. Runs on self aligning roller bearings. One side has hollowed shaft for moisture suction & the other side is solid for drive.

(c ) Ironing Chest-Fabricated in boiler quality steel plates duly annealed. Stepless machining & Grinding. Ground smooth and polished in the direction of flow of linen. Suspended through 3 Pneumatic cylinders 180° contact angle with the roller. Adjustable & uniform ironing pressure across the entire roll. Chest lowers automatically at the time of power failure or when the machine is stopped.

(d) Type of Lowering & Lifting of Chest -Pneumatically Operated

(e) Main Body- Made out of Steel plates & SQ pipe base frame, duly PU Painted.

(f) Drive- Single Motor with Gear Box and Variable Frequency Drive for variable roller & feed conveyor speeds.

(g) Switchgear - Standard make used AC Drive (VFD) used for drive Motor

(h) Drive Motor- 2.2 KW 415V, 3 Phase, AC,Crompton Greaves / Bharat Bijlee or Equivalent

(l) Blower Motor- 0.75 KW 415V, 3 Phase, AC Crompton Greaves / Bharat Bijlee or Equivalent

(m) Suction Blower- Direct mounted centrifugal blower on the roller. Heavy duty 1 HP blower driven by independent blower motor.

(n) Gears- Helical Gears for Final and Positive drive, Helical Gear and Pinion used.

(o) Conveyor Feed Roller- Rubberised

(p) Conveyor Belts -100% polyester 2mm thick & width of 50mm with S.S. comb hooks.

(q) Exhaust -100 MM Dia (Flanged end)

(r) Controls-Digital control. Auto digital temperature control, Rocker switch for forward-reverse chest rotation, Emergency stop. Auto cut off for false feeding & finger safety.

(s) Air Connection - 15mm dia (0.5” BSP) with Miniature, Filter, Lubricator & Pressure Regulator.

(t) Steam Inlet- 1” at 7-10 Kg./cm2

(u) Steam Consumption- 90 Kgs. / Hr. Approx. depending upon the ambient temperature

(v) Electric Supply 415V 10%, 3 Phase + N, 50 Hz AC

(w) VFD - Denfoss or Equivalent

Supply installation,testing and commissioning of Vaccum Steam Ironing Machine Model FIB 42 of Size : 1220 mm x 750 mm with steam iron and fittings complete all as specified. Make :Fabcare/Superfab/Star white/PMC, Comprises of following parts with specifications.

(a) Table Top Size 1220 mm x 750 m

(b) Main Body-Formed out of steel sheets, Powder Coated painted, all components easily accessible.

(c ) Table Top-M.S. sheet (powder coated) of minimum 1.5 mm thickness perforated flat top padded with high porosity & heat resistant silicon padding & final cover.

(d) Suction Blower-Heavy duty 1 HP centrifugal blower driven by independent blower motor activated by spring loaded full length foot pedal work in conjunction with study micro switch.

(e) Heater- Full stainless steel in-built heater of minimum 1 KW capacity.

(f) Electric Supply - (230 V ± 10%, Single Phase)

(g) Electric Steam Iron Die cast sole plate built in moisture traps, 100% Dry steam, rubberized handle with concealed soft micro switch, thermostatically heated element.

(h) Teflon Shoe, Aluminium Armoured & spring loaded

Supply installation,testing and commissioning of Electric Boiler 08 KW fully automatic (Note Water softner depends upon the water analysis report reates included in the price). Make : Fabcare/Alpha Therm/MAXO BOILER SYSTEMS /CBL,Comprises of following parts with specifications.

(a) Pressure Vessel-Boiler quality steel construction. S.S. heavy duty electric heaters,imported water level regulator, electric solenoid steam release safety valve, water into the vessel.

(b) Rating -(08 KW)

(c ) Steam Output - 8 Kg. / Hr.

(d) Suitable for No. of Irons - 2Nos

(e) Body - 2 MM, M.S. Powder coated.

(f) Pressure Vessel - Boiler quality construction 10 MM thick seamless

(g) Heaters - S.S. Heavy duty Electric Heaters used.

(h) Pump - Water feeding pump of 1 HP capacity

(l) Control Panel - Contactors 1. 25 AMP (1 No),2. 16 AMP (1 No)

(m) Electric Pressure - Imported Italian

(n) Mechanical Safty Valve - Imported Italian

(o) Water Level Controller - Imported Italian

Supply installation,testing and commissioning of Wet linen trolley 50 Kg capacity with stainless steel Handles and revolving wheel complete all as specified. Full Stainless Steel, formed out of S.S. tubes & S.S. Sheet cladding, round tubular handless on both sides welded construction, fitted with 04 nos. swiveling type 150 mm ball bearing wheels complete all as specified and directed. Make : Fabcare/Superfab/Star white/PMC.

Supply installation,testing and commissioning of Dry linen trolley (Plastic Body),50 Kg capacity with Fibre Body, with Stainless Steel Handles and revolving wheels., fitted with 4 nos. swiveling type 150 mm dia ball bearing wheels complete all as specified. Make : Fabcare/Superfab/Star white/PMC.

Supply installation,testing and commissioning of Diesel fired Boiler 600 Kg capacity non IBR with diesel tank complete all as specified and directed. Make : Fabcare/Alpha Therm/MAXO BOILER SYSTEMS /CBL

Supply installation,testing and commissioning of Air compressor 5 HP capacity Air Compressor reciprocating type, tank capacity 220 Liters, 8kg/Sqcm, fully automatic, complete with driving mechanism with matching electric motor, three phase, 415 volts, 50 cycle, V belts mounted on common base frame, on cushy foot pads including control valves, piping, DOL starter, isolator etc including MS XPM protection guard for belt drive all as specified. Make : Fabcare/LG/Inger Soll Rand/Altas Copco/ Kirloskar/HULK/Maruti.

Note :- All electrical connections and hot / cold steam pipe lines are to be connected to the machines including all necessary materials required at site for connection to make the equipment / machines functional as directed by Engineer-in-Charge and the rates for these connections shall deemed to be included in the quoted rates against Srl item No. 1.00 to 11.00 of BOQ.

N K BUILDERS

EESSI